Page 2205 of 2389
Strut Rod
(See page RA±50)
REMOVAL OF STRUT ROD
REMOVE STRUT ROD
(a) Remove the strut rod installation bolt and nut from the
axle carrier. 7. TORQUE STRUT ROD INSTALLATION BOLT TO AXLE
CARRIER
Torque the strut rod installation bolt to the axle carrier
with the vehicle weight on the suspension.
Torque: 1,150 kg±cm (83 ft±Ib, 113 N ± m)
8. INSTALL FUEL TANK PROTECTOR
Install the fuel tank protector with the two bolts and the
two clips.
9. CHECK REAR WHEEL ALIGNMENT(b) Torque the suspension arm installation bolt to the
axle carrier with the vehicle weight on the sus-
pension.
Torque: 1,850 kg±cm (134 ft±Ib, 181 N ± m)
(b) Remove the strut rod installation bolt and nut from the
body.
± REAR AXLE AND SUSPENSIONRear Suspension (FWD)RA±58
Page 2206 of 2389
3. TORQUE STRUT ROD INSTALLATION BOLTS AND
NUTS
Torque the mounting bolt with the vehicle weight on the
suspension.
Torque: 1,150 kg±cm (83 ft±Ib, 113 N± m)
4. CHECK WHEEL ALIGNMENT
(See page RA±3)
INSTALLATION OF STRUT ROD
1. INSTALL STRUT ROD
(a) Position the strut rod to the body and temporarily install
the bolt and nut.
HINT: Be sure the lip of the nut is resting on the flange of
the bracket as shown in the figure.
2. INSTALL WHEELS AND LOWER VEHICLE
(a) install the wheels.
(b) Remove the stands and bounce the vehicle up and
down to stabilize the suspension. (b) Temporarily connect the strut rod with the bolt and
nut.
HINT: Be sure the lip of the nut is resting on the
flange of the bracket as shown in the figure. .
± REAR AXLE AND SUSPENSIONRearRA±59
Page 2210 of 2389

Suspension Arm and Strut Rod
REMOVAL AND INSTALLATION OF
SUSPENSION ARM AND STRUT ROD
Remove and install the parts as shown components on
page RA±62.
(MAIN POINT OF REMOVAL SUSPENSION ARM AND
STRUT ROD)
wPlace matchmarks on the adjusting cam and body.
(No.2 suspension arm only)
(MAIN POINT OF INSTALLATION SUSPENSION ARM
AND STRUT ROD)
wPlace suspension arm or the strut rod in position.
wTemporarily install the bolt to the body and the axle
carrier.
w Bounce the vehicle up and down to stabilize the sus-
pension arm on strut rod.
wAlign the matchmarks on the cam and body
(No. 2 suspension arm only)
wTorque the installation bolt with the vehicle weight on
the suspension.
(See page RA±62)
wCheck rear wheel alignment.
(See page RA±3)
Stabilizer Bar
REMOVAL AND INSTALLATION OF
STABILIZER BAR
Remove and install the stabilizer bar as shown compo-
nents on page RA±44.
INSPECT STABILIZER BAR LINK
Move the ball joint stud in all directions, if the movement
is not smooth and free, replace the stabilizer link.
± REAR AXLE AND SUSPENSIONRear Suspension (4WD)RA±63
Page 2211 of 2389

Suspension Arm and Strut Rod
REMOVAL AND INSTALLATION OF
SUSPENSION ARM AND STRUT ROD
Remove and install the parts as shown components on
page RA±62.
(MAIN POINT OF REMOVAL SUSPENSION ARM AND
STRUT ROD)
wPlace matchmarks on the adjusting cam and body.
(No.2 suspension arm only)
(MAIN POINT OF INSTALLATION SUSPENSION ARM
AND STRUT ROD)
wPlace suspension arm or the strut rod in position.
wTemporarily install the bolt to the body and the axle
carrier.
w Bounce the vehicle up and down to stabilize the sus-
pension arm on strut rod.
wAlign the matchmarks on the cam and body
(No. 2 suspension arm only)
wTorque the installation bolt with the vehicle weight on
the suspension.
(See page RA±62)
wCheck rear wheel alignment.
(See page RA±3)
Stabilizer Bar
REMOVAL AND INSTALLATION OF
STABILIZER BAR
Remove and install the stabilizer bar as shown compo-
nents on page RA±44.
INSPECT STABILIZER BAR LINK
Move the ball joint stud in all directions, if the movement
is not smooth and free, replace the stabilizer link.
± REAR AXLE AND SUSPENSIONRear Suspension (4WD)RA±63
Page 2213 of 2389
Front and rear brake
Pad thickness
Disc thickness
Disc runout
Parking brake
Lining thickness
Drum inside diameter
Front axle and suspension
Ball joint vertical play
Steering wheel freeplay
Torque specifications
Front seat mount bolts
Strut/stabilizer bar bracket x Body
Engine mounting center member x Body
Front suspension lower crossmember x Body
Rear suspension lower crossmember x Body
MAINTENANCE
Engine
Engine oil capacity (Drain and refill with oil fitter change)
Gap
Firing order
Valve clearance Coolant capacity 1w/ Heater) Drive belt tension
Alternator
Spark plug
Type
Chassis
PS pump
± SERVICE SPECIFICATIONSMaintenanceA±2
Page 2221 of 2389

Connecting rod cap x Connecting rod
Rear oil seal retainer x Cylinder block
No. 2 idler pulley bracket x Cylinder block
Water by±pass pipe x Cylinder block
Rear end plate x Cylinder block
Flywheel x Crankshaft
Drive plate x Crankshaft
Engine RH mounting insulator x Engine mounting bracket
Engine RH mounting insulator x Body Bolt
Nut
Engine LH mounting insulator x Engine mounting bracket
Engine LH mounting insulator x Body
No. 1 engine RH mounting stay x Air intake chamber
No. 1 engine RH mounting stay x Engine RH mounting insu-
lator
No. 2 engine RH mounting stay x Alternator
No. 2 engine RH mounting stay x Engine RH mounting insu-
lator
Engine LH mounting stay x Transaxle M/T
Engine LH mounting stay x Engine mounting insulator
Engine front mounting insulator x Cylinder block
Engine front mounting insulator x Transaxle
Engine front mounting insulator x Engine mounting bracket
Engine center mounting bracket x Cylinder block
Engine rear mounting insulator x Transaxle
Engine rear mounting insulator x Engine mounting bracket
Engine mounting center member x Body
Engine mounting center member x Engine front mounting
insulator
Engine mounting center member x Engine center mounting
insulator
Engine mounting center member x Engine rear mounting
insulator
Exhaust front pipe x Exhaust manifold
Exhaust front pipe x Catalytic converter
Suspension lower crossmember x Body
Suspension lower crossmember x Engine mounting center
memberEGR pipe x EGR valve
EGR pipe x RH exhaust manifold
Main bearing cap x Cylinder block
Torque Specifications (Cont'd)
Part tightened
A/T
± SERVICE SPECIFICATIONSEngine Mechanical (2112±FE)A±10
Page 2237 of 2389
Input shaft
Roller bearing journal diameter
3rd gear journal diameter
4th gear journal diameter
5th gear journal diameter
Runout
Output shaft
Roller bearing journal diameter
1 st gear journal diameter
2nd gear journal diameter
Runout
Gear thrust clearancePedal height (from asphalt sheet)
Push rod play at pedal top
Pedal freepiay
Clutch release point (from pedal stroke end)
Disc rivet head depth
Disc runout
Diaphragm spring out of alignment
Diaphragm spring finger wear Depth Width
Flywheel runout
Clutch cover x Flywheel
Master cylinder set nut
Release cylinder set bolt
Reservoir tank x Master cylinder
Clutch line union
Bleeder plug
Release fork support
MANUAL TRANSAXLE (S51)
Specifications
CLUTCH
Specifications
Torque Specifications
Part tightened
± SERVICE SPECIFICATIONSClutchA±2
Page 2238 of 2389
Input shaft
Roller bearing journal diameter
3rd gear journal diameter
4th gear journal diameter
5th gear journal diameter
Runout
Output shaft
Roller bearing journal diameter
1 st gear journal diameter
2nd gear journal diameter
Runout
Gear thrust clearancePedal height (from asphalt sheet)
Push rod play at pedal top
Pedal freepiay
Clutch release point (from pedal stroke end)
Disc rivet head depth
Disc runout
Diaphragm spring out of alignment
Diaphragm spring finger wear Depth Width
Flywheel runout
Clutch cover x Flywheel
Master cylinder set nut
Release cylinder set bolt
Reservoir tank x Master cylinder
Clutch line union
Bleeder plug
Release fork support
MANUAL TRANSAXLE (S51)
Specifications
CLUTCH
Specifications
Torque Specifications
Part tightened
± SERVICE SPECIFICATIONSManual Transaxle (S51)A±2