
CHECKS AND ADJUSTMENTS
CHECK AND ADJUSTMENT OF BRAKE
PEDAL
1. CHECK THAT PEDAL HEIGHT IS CORRECT
Pedal height from asphalt sheet:
177.5 ± 187.5 mm (6.988 ± 7.382 in.)
If incorrect, adjust the pedal height.
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) If necessary, remove the instrument lower finish pan-
el and air duct.
(b) Loosen the stop light switch lock nut.
(e) Sufficiently loosen the stop light switch.
(d) Loosen the push rod lock nut.
(e) Adjust the pedal height by turning the pedal push
rod.
(f) Return the stop light switch until it lightly contacts the
pedal stopper.
(g) Tighten the two lock nuts.
(h) Check that the stop lights light when the brake pedal
depressed.
(i) After adjusting the pedal height, check and adjust
the pedal freeplay.
3. CHECK THAT PEDAL FREEPLAY IS CORRECT
(a) Stop the engine and depress the brake pedal sever-
al times until there is no more vacuum left in the
booster.
(b) Push in the pedal until the beginning of resistance
is felt. Measure the distance, as shown.
Pedal freeplay: 3 ±6 mm (0.12 ± 0.24 in.)
HINT: The freeplay to the first resistance is due to the play
between the clevis and pin. And it is 1 3 mm (0.04±
0.12 in.) on the pedal.
4. IF NECESSARY, ADJUST PEDAL FREEPLAY
(a) If incorrect, adjust the pedal freeplay by turning the
pedal push rod.
(b) Start the engine and confirm that pedal freepiay ex-
ists.
(e) After adjusting the pedal freeplay, check the pedal
height.
(d) Install the air duct and instrument lower finish panel.
± BRAKE SYSTEMChecks and AdjustmentsBR±6

From the wheel speed signals from each sensor, it calculates
acceleration, deceleration and slip values and sends signals to
the actuator to control brake fluid pressure. Detects the deceleration speed of the vehicle and sends a signal'
accordingly to the A.6.S. computer.
Controls the brake fluid pressure to each disc brake cylinder
through signals from the computer. Lights up to alert the driver when trouble has occured in the
Anti±lock Brake System. Detects the wheel speed of each of the left and right front
wheels.
Detects the wheel speed of each of the left and right rear wheels.
LOCATION OF SYSTEM PARTS FUNCTION OF COMPONENTS
Anti±lock Brake System Computer Deceleration Sensor (For 4WD)
ANTI LOCK Warning Light Front Speed Sensor
Rear Speed SensorComponentFunction
Actuator
WAGON
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±58

(b) Check the charging circuit as follows: .
With the engine running from idling to 2,000 rpm,
check the reading on the ammeter and voltmeter.
Standard amperage: 10 A or less
Standard voltage: 13.9 ± 15.1 V at 25
°C (77°F)
13.5 ± 14.3 V at 115°C (2390F)
If the voltmeter reading is greater than standard volt-
age, replace the IC regulator.
7. INSPECT CHARGING CIRCUIT WITH LOAD
(a) With the engine running at 2,000 rpm, turn on the high beam
headlights and place the heater blower switch at ºHlº.
(b) Check the reading on the ammeter.
Standard amperage: 30 A or more
If the ammeter reading is less than standard amperage,
repair the alternator. (See page CH±6)
HINT: With the battery fully charged, the indication will
sometimes be less than standard amperage. If the voltmeter reading is less than standard voltage,
check the IC regulator and alternator as follows:
wWith terminal F grounded, start the engine and check
the voltmeter reading of terminal B.
wIf the voltmeter reading is greater than standard voltage,
replace the IC regulator.
.. If the voltmeter reading is less than standard voltage,
check the alternator.
± CHARGING SYSTEMOn±Vehicle InspectionCH±5

The ER system is composed of there basic sub±systems: Fuel, Air Induction and Electronic Control Systems.
FUEL SYSTEM
Fuel is supplied under constant pressure to the EFI injectors by an electric fuel pump. The injectors inject a
metered quantity of fuel into the intake manifold in a accordance with signals from the ECU (Electronic Control
Unit).
AIR INDUCTION SYSTEM
The air induction system provides sufficient air for engine operation.
ELECTRONIC CONTROL SYSTEM
The Camry 3S±FE and 2V1±FE engines are equipped with a Toyota Computer Control System (TCCS) which
centrally controls the EFI, ESA, ISC, Diagnosis systems etc. by means of an Electronic Control Unit (ECU±
formerly ER computer) employing a microcomputer.
By means of the ECU, the TCCS controls the following functions:
1. Electronic Fuel Injection (EFI)
The ECU receives signals from various sensors indicating changing engine operation conditions such as:
Intake air volume
Intake air temperature
Coolant temperature
Engine rpm
Acceleration/deceleration
Exhaust oxygen content etc.
The signals are utilized by the ECU to determine the injection duration necessary for an optimum air±fuel ratio.
2. Electronic Spark Advance (ESA)
The ECU is programmed with data for optimum ignition timing under any and all operating conditions.
Using data provided by sensors which monitor various engine functions (rpm, coolant temperature, etc.), the
microcomputer (ECU) triggers the spark at precisely the right instant. (See IG section)
3. Idle Speed Control (ISC)
The ECU is programmed with target idling speed values to respond to different engine conditions (coolant
temperature, air conditioner ON/OFF, etc.). Sensors transmit signals to the ECU which control the flow of air
through the by±pass of the throttle valve and adjust idle speed to the target value. (See page FI±45,115
or 62, 117)
4. Diagnosis
The ECU detects any malfunctions or abnormalities in the sensor network and lights a ºCHECKº engine warn-
ing light on the instrument panel. At the same time, the trouble is identified and a diagnosis code is recorded
by the ECU. The diagnosis code can be read by the number of blinks of the ºCHECKº engine warning light
when terminals TE1 and E1 are connected. The diagnostic codes are refer to the later page.
(See page FI±25 or 27)
5. Fail±safe Function
In the event of the sensor malfunctioning, a back±up circuit will take over to provide minimal drivability, and
the ºCHECKº engine warning light.
± EFI SYSTEMSystem DescriptionFI±4

Diode Ohmmeter
Diode Ohmmeter
Digital Type Analog Type
Bulb Ohmmeter
A±6
INTRODUCTION±HOW TO PERFORM FOR SYSTEM INSPECTION
7
Wire Harness Repair Manual (RM1022E)
If the circuit has diodes, reverse the two leads and check
again.
When touching the negative (±) lead to the diode positive
(+) side and the positive (+) lead to the negative (±) side,
there should be continuity. When touching the two leads in
reverse, there should be no continuity.
HINT: Specifications may vary depending on the type of
tester, so refer to the tester's instruction manual before
performing the inspection.
Check LED (Light Emitting Diode) in the same manner as
that for diodes.
HINT:
Use a tester with a power source of 3V or greater to
overcome the circuit resistance.
If a suitable tester is not available, apply battery
voltage and check that the LED lights up.
(c)Use a volt/ohmmeter with high impedance (10kW/V
minimum) for troubleshooting of the electrical circuit.
3. Bulb Check
(a)Remove the bulb.
(b)There should be continuity between the respective
terminals of the bulb together with a certain amount
of resistance.
(c)Apply the two leads of the ohmmeter to each of the
terminals.
(d)Apply battery voltage and check that the bulb light up.
A

GENERAL MAINTENANCE
These are the maintenance and inspection items
which are considered to be the owner's responsibility,
They can be performed by the owner or he
can have then done at a service shop. These items
include those which should be checked on a daily ba-
sis, those which, in most cases, do not require
(special) tools and those which are considered to be
reasonable for the owner to perform.
Items and procedures for general maintenance are as
follows:
OUTSIDE VEHICLE
1. TIRES
(a) Check the pressure with a gauge. Adjust
if necessary.
(b) Check for cuts, damage or excessive wear.
2. WHEEL NUTS
When checking the tires, check the nuts for looseness
or for missing nuts. If necessary,
tighten them.
3. TIRE ROTATION
It is recommended that tires be rotated every
7,500 miles (12,000 km).
4. WINDSHIELD WIPER BLADES
Check for wear or cracks whenever they do not wipe
clean. Replace if necessary.
5. FLUID LEAKS
(a) Check underneath for leaking fuel, oil, water or
other fluid.
(b) If you smell gasoline fumes or notice any leak,
have the cause found and corrected.
6. DOORS AND ENGINE HOOD
(a) Check that all doors including the trunk lid and
back door operate smoothly, and that all
latches lock securely.
(b) Check that the engine hood secondary latch se-
cures the hood from opening when the prima-
ry latch is released.
INSIDE VEHICLE
7. LIGHTS
(a) Check that the headlights, stop lights, taillights,
turn signal lights, and other
lights are all working.
(b) Check the headlight aiming.8. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers func-
tion properly.
9. HORN
Check that it is working.
10. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
11. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
12. WINDSHIELD DEFROSTER
Check that air comes out from the defroster out-
let when operating the heater or air conditioner
at defroster mode.
13. REAR VIEW MIRROR
Check that it is mounted securely.
14. SUN VISORS
Check that they move freely and are mounted
securely.
15. STEERING WHEEL
Check that it has the specified freeplay. Be alert
for changes in steering condition, such as hard
steering, excessive freeplay or strange noise.
16. SEATS
(a) Check that all front seat controls such as
seat adjusters, seatback recliner, etc.
operate smoothly.
(b) Check that a11 latches lock securely in
any position.
(c) Check that the locks hold securely in any
latched position.
(d) Check that the head restraints move up
and down smoothly and that the locks
hold securely in any latched position.
(e) For folding±down rear seat backs, check
that the latches lock securely.
17. SEAT BELTS
(a) Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly.
(b) Check that the belt webbing is not cut,
frayed, worn or damaged.
± MAINTENANCEGeneral MaintenanceMA±16