Page 852 of 2389

PRECAUTIONS
1. Care must be taken to replace each part properly as it
could affect the performance of the brake system and re-
sult in a driving hazard. Replace the parts with parts of the
same part number or equivalent.
2. It is very important to keep parts and the area clean when
repairing the brake system.
Parking brake out of adjustment
Binding parking brake wire
Booster push rod out of adjustment
Tension or return spring faulty
Brake line restricted
Lining cracked or distorted
Pad cracked or distorted
Wheel cylinder or caliper piston sticking
Adjuster broken
Master cylinder faulty
Brake shoes distorted, linings worn or glazed
Brake pads distorted, worn or glazed
Drum or disc out of round
Tension or return spring faulty
Wheel cylinder faulty
Brake cylinder faulty
Piston frozen in brake cylinder
Brake pad stickingReplace brake shoes
Replace pads
Repair leak
Repair or replace master cylinder
Bleed brake system
Repair wheel cylinder
Repair cylinder
Repair brake cylinder
Repair or replace adjuster Air in brake system
Wheel cylinder faulty
Brake cylinder faulty
Piston seals worn or damaged
Rear brake automatic adjuster faulty
Adjust parking brake
Repair as necessary
Adjust push rod
Replace spring
Repair as necessary
Replace shoe
Replace pad
Repair as necessary
Replace pads
Replace drum or disc
Replace spring
Repair wheel cylinder
Repair cylinder
Repair cylinder
Replace padsInflate tires to proper pressure
Check for cause. Replace shoes
or pads
Replace brake shoes Linings worn
Brake pads worn
Leak in brake system
Master cylinder faulty
BR±18, 34
BR±18, 26
34
BR±26, 42
BR±26
BR±18, 34
BR±18, 34
BR±18, 34 Replace adjuster
Repair or replace master
cylinder
TROUBLESHOOTING
BR±7
BR±26
BR±18, 34
BR±18, 34
BR±26, 42
BR±18,34
BR±18, 26
34
Oil or grease on shoes or pads Tires improperly inflated
BR±18, 26
34
BR±26, 42
Low or spongy
pedalBR±26
BR±18, 34
BR±1 6
BR±26, 42 Possible cause
Brakes drag
Brakes pullRemedy Problem
Page
BR±8
BR±9BR±9
± BRAKE SYSTEMPrecautionsBR±2
Page 853 of 2389

PRECAUTIONS
1. Care must be taken to replace each part properly as it
could affect the performance of the brake system and re-
sult in a driving hazard. Replace the parts with parts of the
same part number or equivalent.
2. It is very important to keep parts and the area clean when
repairing the brake system.
Parking brake out of adjustment
Binding parking brake wire
Booster push rod out of adjustment
Tension or return spring faulty
Brake line restricted
Lining cracked or distorted
Pad cracked or distorted
Wheel cylinder or caliper piston sticking
Adjuster broken
Master cylinder faulty
Brake shoes distorted, linings worn or glazed
Brake pads distorted, worn or glazed
Drum or disc out of round
Tension or return spring faulty
Wheel cylinder faulty
Brake cylinder faulty
Piston frozen in brake cylinder
Brake pad stickingReplace brake shoes
Replace pads
Repair leak
Repair or replace master cylinder
Bleed brake system
Repair wheel cylinder
Repair cylinder
Repair brake cylinder
Repair or replace adjuster Air in brake system
Wheel cylinder faulty
Brake cylinder faulty
Piston seals worn or damaged
Rear brake automatic adjuster faulty
Adjust parking brake
Repair as necessary
Adjust push rod
Replace spring
Repair as necessary
Replace shoe
Replace pad
Repair as necessary
Replace pads
Replace drum or disc
Replace spring
Repair wheel cylinder
Repair cylinder
Repair cylinder
Replace padsInflate tires to proper pressure
Check for cause. Replace shoes
or pads
Replace brake shoes Linings worn
Brake pads worn
Leak in brake system
Master cylinder faulty
BR±18, 34
BR±18, 26
34
BR±26, 42
BR±26
BR±18, 34
BR±18, 34
BR±18, 34 Replace adjuster
Repair or replace master
cylinder
TROUBLESHOOTING
BR±7
BR±26
BR±18, 34
BR±18, 34
BR±26, 42
BR±18,34
BR±18, 26
34
Oil or grease on shoes or pads Tires improperly inflated
BR±18, 26
34
BR±26, 42
Low or spongy
pedalBR±26
BR±18, 34
BR±16
BR±26, 42 Possible cause
Brakes drag
Brakes pullRemedy Problem
Page
BR±8
BR±9BR±9
± BRAKE SYSTEMTroubleshootingBR±2
Page 854 of 2389

(Drum brake)
Brake shoes binding at backing plate ledges
Backing plate ledges worn
Loose or missing shoe hold±down spring
Loose set bolt at backing plate
(Disc brake)
Loose or missing pad support plate
Loose installation bolt
Wear on slide bushingBrake shoes distorted, linings worn or glazed,
drums worn
Brake pads distorted, worn or glazed
Piston frozen in brake cylinder
Brake booster faulty
Vacuum leaks
Brake line restricted
Caliper to wheel or rotor interference
Dust cover to rotor or backing plate to drum
interference
Other brake system components faultyReplace and lubricate ledges
Replace shoe hold±down spring
TightenReplace pads
Repair cylinder
Repair booster
Repair as necessary
Repair as necessary
Replace pad support plate
Tighten
Replace slide bushing
Replace or refinish drums or rotors if
heavily scored
Replace as required
TROUBLESHOOTING (Cont'd)
Check for cause. Replace shoes
or pads
Replace brake shoes
Repair or replace as
necessary
Repair as necessary
Tires rubbing against chassis and/or
body Snapping or clicking noise
when brakes are applied
Scraping or grinding noise
when brakes are appliedOil or grease on shoes or pads
Hard pedal but brakes
inefficient
Worn brake linings or padsBR±18,34
BR±18, 34
BR±18, 34 BR±18,34
BR±18,34
BR±15 BR±18,26
34
BR±26,
BR±18, 26
34
BR±18, 34
Correct or replaceBR± 18, 26
34
Possible cause
BR±26
BR±26 Lubricate
Problem
Remedy
BR±26
Page
BR±26
± BRAKE SYSTEMTroubleshootingBR±3
Page 855 of 2389

Maladjustment of brake pedal or booster push
rod
Poor return of brake booster or master cylinder or
wheel cylinder
(Disc brake)
Rusted or stuck piston
Improper positioning of pad in caliper
Rotor rubbing against caliper housing
Improper installation of disc brake pad support
plate
Pad wear and pad wear indicator making contact
with the rotor
(Drum brake)
Weak, damaged or incorrect shoe hold±down
springs
Grooved backing plate ledges
Bent or warped backing plate causing
interference with drum
Improper machining of drum causing interference
with backing plate or shoe
Other brake system components:
Loose or extra parts in brakes
Rear drum adjustment too tight causing lining to
glaze
Worn, damaged or insufficiently lubricated wheel
bearings Brake drums and linings, rotors and pads
worn or scored
Dirty, greased, contaminated or glazed
linings or pads
Improper linings or pads using
Maladjustment of brake pedal or booster
push rod
(Disc brake)
Missing or damaged brake pad
anti±squeal shim
Pad wear and pad wear indicator making
contact with the rotor
Burred or rusted calipers
(Drum brake)
Weak damaged or incorrect shoe
hold±down springs, loose or damaged
shoe hold±down spring pins and springs
and grooved backing plate ledges Squeaking, squealing
groaning or chattering
noise when brakes are
applied
Note: Brake friction
materials inherently
generate noise and heat in
order to dissipate eniergy.
As a result, occasional
squeal is normal and is
aggravated by severe
environmental conditions
such as cold,' heat,
wetness, snow, salt, mud,
etc. This occasional squeal
is not a functional problem
and does not indicate any
loss of brake effectivenessInspect, repair or replace
Clean or replace
Inspect for correct usage or
replace
Inspect and adjust
Inspect and lubricate as
necessary
Repair or replace
Repair or replace
Repair or replace
Replace
Replace
Repair or replace
Repair or replace
Replace drum
TROUBLESHOOTING (Cont'd)
Replace
Replace
Clean or deburr
Inspect and adjust
Inspect, repair or replace Squealing and
squeaking noise when
brakes are not applied
BR±26, 42
BR±26, 42
BR±26, 42
BR±26, 42 BR±18,34
BR±18, 34
BR±18, 34
BR±18, 34
Inspect, repair or replace as
necessaryBR±18, 34
BR±18, 34
BR±18, 34 BR±18, 26,
34
BR±18, 26
34
±Inspect, repair or replace
BR±9,15
26 Possible cause
BR± 18, 34 BR±6,16 . Page Remedy
BR±6, 16 Problem
BR±26
± BRAKE SYSTEMTroubleshootingBR±4
Page 856 of 2389
Maladjustment of brake pedal or booster push
rod
worn, damaged or dry wheel bearings
(Disc brake)
Loose or missing anti±rattle spring or pad
support plate or rimping on outer pad
Failure of shim
Wear on slide bushing
Loose installation bolt
Poor return of piston
(Drum brake)
Loose or extra partsInspect , replace if necessary
Inspect , replace if necessary
Inspect , tighten if necessary
Inspect , repair or replaceTighten to correct torque
Replace if stud holes are
elongated
Inspect and adjust Stones or foreign material trapped inside
wheel covers
Loose wheel nuts
TROUBLESHOOTING (Cont'd)
Groaning, clicking or
rattling noise when
brakes are not applied
Inspect and lubricate or
replace
BR±21, 37
BR±21, 37
BR±21, 37
BR±21, 37 Inspect, repair or replaceRemove foreign material
Inspect and repair
Possible cause
BR±21, 37
BR±26, 42 BR±6,16
Problem
Remedy
Page
± BRAKE SYSTEMTroubleshootingBR±5
Page 869 of 2389
REPLACEMENT OF BRAKE PADS
HINT: If a squealing noise occurs from the front brakes
while driving, check the pad wear indicator. If there are
traces of the indicator contacting the rotor disc, the brake
pad should be replaced.
FRONT BRAKE
COMPONENTS
± BRAKE SYSTEMFront BrakeBR±18
Page 883 of 2389
8. CHECK OPERATION OF AUTOMATIC ADJUSTING
MECHANISM
(a) Move the parking brake lever of the rear shoe back
and forth, as shown. Check that the adjuster turns.
If the adjuster does not turn, check for incorrect installation
of the rear brakes.
(b) Adjust the adjuster length to the shortest possible
amount. 7. INSTALL FRONT SHOE
(a) Install the anchor spring between the front and rear
shoes.
(b) Set the front shoe in place with the end of the shoe
inserted in the wheel cylinder and the adjuster in
place.
(c) Using SST, install the shoe hold±down spring, cups
and pin.
SST 09718±00010
NOTICE: Do not allow oil or grease to get on the ru
bing face.
(c) Align the adjusting hole on the brake drum and largest
hole on the axle carrier, install the brake drum. (d) Using SST, connect the return spring.
SST 09703±30010
± BRAKE SYSTEMRear BrakeBR±32
Page 885 of 2389
REPLACEMENT OF BRAKE PADS
HINT: If a squealing noise occurs from the brakes while
driving, check the pad wear indicator. If there are traces
of the indicator contacting the rotor disc, the brake pad
should be replaced.
1. REMOVE REAR WHEEL
Remove the wheel and temporarily fasten the rotor disc
with the hub nuts.
REAR BRAKE
Disc Brake
COMPONENTS
± BRAKE SYSTEMRear BrakeBR±34