1982 CHEVROLET CAMARO lock

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 689
c. Foreign material in jets
3. Remove throttle side metering rod. Install mixture control solenoid
gauging tool, J-33815-1, BT-8253-A, or equi valent, over the throttle side
metering jet rod guide and temporarily reinstall the solenoid plunger into
the solenoid body.
4. Holding the solenoid plunger in the DOWN position, use tool J-28696-10,
BT-7928, or equivalent, to turn lean mixture solenoid screw
counterclockwise until the plunger br eaks contact with the gauging tool.
Turn slowly clockwise until the pl unger makes contact with the gauging
tool. The adjustment is correct when t he solenoid plunger is contacting
both the solenoid stop and the gauging tool.
If the total difference in adjustment required less than
3/4 turn of the lean mixture
solenoid screw, the original setting was within the manufacturer's specifications.
5. Remove solenoid plunger and gaugi ng tool and reinstall metering rod
and plastic filler block.
6. Invert air horn and remove rich mixt ure stop screw from bottom side of
air horn, using tool J-28696-4, BT-7967-A, or equivalent.
7. Remove lean mixture screw plug and the rich mixture stop screw plug
from air horn, using a punch.
8. Reinstall rich mixtur e stop screw in air horn and bottom lightly, then back
screw out
1/4 turn.
9. Reinstall air horn gasket, mixture c ontrol solenoid plunger and air horn to
carburetor.
10. Adjust the M/C solenoid pl unger travel as follows:
a. Insert float gauge down D- shaped vent hole. Press down on
gauge and release, observing th at the gauge moves freely and
does not bind. With gauge released, (plunger UP position), read at
eye level and record the reading of the gauge mark (in
inches/millimeters) that lines up with the top of air horn casting,
(upper edge).
b. Lightly press dow n on gauge until bottomed, (plunger DOWN
position). Read and record (in inc hes/millimeters) the reading of
the gauge mark that lines up with top of air horn casting.
c. Subtract gauge UP position from the gauge DOWN position and
record the difference. This difference is the total plunger travel.
Insert external float gauge in vent hole and, with tool J-28696-10,
BT-7928, or equivalent, adjust rich mixture stop screw to obtain
5/32 in. (3.9mm) total plunger travel.
11. With solenoid plunger travel corre ctly set, install plugs (supplied in
service kits) in the air horn, as follows:
a. Install plug, hollow end down, into the access hole for the lean
mixture (solenoid) screw. Use suit ably sized punch to drive plug
into the air horn until t he top of plug is even with the lower. Plug
must be installed to retain the sc rew setting and to prevent fuel
vapor loss.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 692
IDLE AIR VALVE
A cover is in place over t
he idle air bleed valve. Also , the access holes to the
idle mixture needles are s ealed with hardened plugs. This is done to seal the
factory settings, during original equipment production. These items are NOT to
be removed unless required for cleaning, part replacement, improper dwell
readings or if the System Performance Check indicates the carburetor is the
cause of the trouble.
ROCHESTER E4ME AND E4MC
1. With engine OFF, cover the internal bowl vents and inlet to bleed valve
and the carburetor air intakes with maski ng tape. This is done to prevent
metal chips from entering.
2. Carefully drill rivet head of idle air bleed cover, with 0.110 in. (2.8mm) drill bit.
3. Remove rivet head and all pieces of rivet.
4. Lift cover off air bleed valve and bl ow out any metal shavings, or use a
magnet to remove excess metal.
CAUTION - Always wear eye protection when using compressed air.
5. Remove masking tape.
6. Start engine and allow it to reac h normal operating temperature.
7. Disconnect the vacuum hose from t he canister purge valve and plug it.
8. While idling in D for automatic transmission or N for manual
transmission, slowly turn the valve c ounterclockwise or clockwise, until
the dwell reading varies within the 25-35 degree range, attempting to be
as close to 30 degrees as possible.
Perform this step carefully. The air bleed valve is very sensitive and should be
turned in
1/8 turn increments only.
9. If the dwell reading d oes not vary and is not within the 25-35 degree
range, it will be necessary to remove the plugs and to adjust the idle
mixture needles.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 695

Fig. 27: Idle mixture needle plug removal
E4ME CARBURETORS (ELECTRIC CHOKE) 1. Using tool J-29030, BT-7610-B, or equivalent, turn both idle mixture
needles clockwise until they are lightly seated, then turn each mixture
needle counterclockwise 3 turns.
2. Reinstall carburetor on engine using a new flange mounting gasket, but
do not install air cleaner and gasket at this time.
3. Disconnect the vacuum hose to canister purge valve and plug it.
Readjust the idle air bleed valve to finalize correct dwell reading.
4. Connect the positive lead of a dwell me ter to the mixture control solenoid
test lead (green connector). Connect the other lead to ground. Set the
meter to the 6 cylinder position.
5. Start engine and run unt il fully warm, then repeat the idle air bleed valve
adjustment.
6. If unable to set dwell to 25-35 degrees and the dwell is below 25
degrees, turn both mixture needles counter clockwise an additional turn. If
dwell is above 35 degrees, turn both mixture needles clockwise an
additional turn. Readjust idle air bleed valve to obtain dwell limits. Repeat
as needed.
7. After adjustments are complete, seal the idle mixture needle openings in
the throttle body, using silicone sealant, RTV rubber, or equivalent. The
sealer is required to discourage unnecessary adjus tment of the setting
and to prevent fuel vapor loss in that area. Reconnect canister vacuum
hose.
8. On vehicles without an Idle Load Co mpensator (ILC), adjust curb idle
speed if necessary.
9. Check, and if necessary, adjust fa st idle speed as described on Vehicle
Emission Control Information (VECI) label.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 696

Fig. 28: Lean mixture and idle mixture screw adjustment
E4MC CARBURETOR (HOT AIR CHOKE) 1. Using tool J-29030-B, BT-7610-B, or equivalent, turn each idle mixture
needle clockwise until lightly seated, then turn each mixture needle
counterclockwise 3 turns.
2. Reinstall carburetor on engine, using a new flange mounting gasket, but
do not install air cleaner or gasket at this time.
3. Disconnect vacuum hose to c anister purge valve and plug it.
4. Connect the positive lead of a dwell me ter to the mixture control solenoid
test lead (green connector). Connect the other lead to ground. Set the
meter to the 6 cylinder position.
5. Start engine and allow it to reac h normal operating temperature.
6. While idling in D ( N for manual transmission), adjust both mixture
needles equally, in
1/8 turn increments, until dwell reading varies within
the 25-35 degree range, attempting to be as close to 30 degrees as
possible.
7. If reading is too low, turn mixtur e needles counterclockwise. If reading is
too high, turn mixture needl es clockwise. Allow time for dwell reading to
stabilize after each adjustment.
After adjustments are complete, seal t he idle mixture needle openings in the
throttle body, using silicone sealant, RTV rubber, or equivalent. The sealer is
required to discourage unnece ssary readjustment of the setting and prevent fuel
vapor loss in that area.
8. On vehicles without a carburetor -mounted Idle Load Compensator (ILC) ,
adjust curb idle speed if necessary.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 698
5. Disconnect and plug hose to canister purge port.
6. Disconnect and plug hose to idle load compensator.
7. Back out idle stop screw
on carburetor 3 turns.
8. Turn air conditioning OFF.
9. Block drive wheels, set parki ng brake, place transmission in P, start and
warm engine to normal operating temperature. Make certain choke is
OPEN .
10. With engine RUNNING place transmission in D and idle load
compensator fully extended (no vacuum applied). Using tool J-29607, or
equivalent, adjust plunger to obtain 650-750 rpm. Locknut on plunger
must be held with a wrench to prevent damage to guide tabs.
11. Measure distance from the locknut to tip of the plunger. This distance
must not exceed 1 in. (25mm). If it does check for low idle condition.
12. Reconnect vacuum hose to idle load compensator and observe idle
speed.
13. Idle speed should be between 425-475 rpm in D.
14. If idle speed is correct no further adjustment is necessary, proceed to the
next step. If idle speed is still incorrect continue as follows:
It may be necessary to remove the idle load compensator from the engine
unless a hex key wrench is m odified to clear obstructions.
a. Stop engine, remove rubber cap from the center outlet tube.
b. Using a 0.90 in. (23mm) hex wrench, insert through open center tube to
engage idle speed adjusting screw.
c. If idle speed was low, turn t he adjusting screw counterclockwise
approximately 1 turn for every 85 rpm low. If idle speed was high turn
screw 1 turn for every 85 rpm high.
15. Disconnect and plug vacuum hose to the idle load compensator.
16. Using a hand pump, apply vacuum to the idle load compensator until fully
retracted.
17. Adjust the idle stop screw on carburetor float bowl to obtain 450 rpm in
D .
18. Place transmission in P and stop engine.
19. Reconnect the idle load compensator.
20. Reconnect all vacuum hoses.
21. Install air cleaner and gasket. Remove wheel blocks.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 708
rapidly. Failure to replace all parts s
upplied with the kit (especially gaskets) can
result in poor performance later.
Some carburetor manufacturers supply overhaul kits for three basic types:
minor repair; major repair; and gasket kits. Certain parts may be expected in
most kits based on the desired degree of overhaul.
MINOR REPAIR KITS
• All gaskets
• Float needle valve
• All diaphragms
• Spring for the pump diaphragm
MAJOR REPAIR KITS
• All jets and gaskets
• All diaphragms
• Float needle valve
• Pump ball valve
• Float
• Complete intermediate rod
• Intermediate pump lever
• Some cover hold-down screws and washers
GASKET KITS
• All gaskets
Efficient carburetion depends greatly on careful cleaning and inspection during
overhaul, since dirt, gum, water, or varnis h in or on the carburetor parts are
often responsible for poor performance.
Overhaul your carburetor in a clean, dust-free area. Carefully disassemble the
carburetor, referring often to the explod ed views and directions packaged with
the rebuilding kit. Keep all similar and look-alike parts separated during
disassembly and cleaning to avoid accidental interchange during assembly\
.
Make a note of all jet sizes.
When the carburetor is disassembled, wash all parts (except diaphragms,
electric components, pump pl unger, and any other plastic, leather, fiber, or
rubber parts) in clean carbur etor solvent. Do not leave parts in the solvent any
longer than is necessary to sufficiently loosen the deposits. Excessive cleaning
may remove the special finish from the float bowl and choke valve bodies,
leaving these parts unfit for service. Rinse all parts in clean solvent and blow
them dry with compressed air or allow them to air dry. Wipe clean all cork,
plastic, leather, and fiber parts with a clean, lint-free cloth.
Blow out all passages and jets with comp ressed air and be sure that there are
no restrictions or blockages. Never use wi re or similar tools to clean jets, fuel

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 712
2. Drain the fuel tank, then raise
and safely support the vehicle.
3. Remove the fuel tank from the vehicle.
4. Clean the area surrounding t he sender assembly to prevent
contamination of the fuel system.
5. Remove the fuel sender fr om the tank as follows:
a. Use tool J-24187 or equivalent to remove the sending unit
retaining cam. Remove the fuel sender and O-rings from the tank.
Discard the O-rings.
6. If necessary, separate the fuel pum p from the sending unit assembly.
To install: 7. If removed, install the fuel pump to the sending unit. If the strainer was
removed, it must be re placed with a new one.
8. Inspect and clean the O-ring mating surfaces.
9. Install a new O-ring in the groove around the tank opening. If applicable,
install a new O-ring on t he fuel sender feed tube.
10. Install the fuel sender assembly as follows: a. The fuel pump strainer must be in a horizontal position, and when
installed, must not block the travel of the float arm. Gently fold the
strainer over itself an d slowly position the sending assembly in the
tank so the strainer is not dam aged or trapped by the sump walls.
11. Install the retaining cam us ing tool J-24187 or equivalent.
12. Install the fuel tank assembly.
13. Lower the vehicle.
14. Fill the fuel tank, tighten the f uel filler cap and connect the negative
battery cable.

Fig. 1: Fuel pump and sending unit assembly

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 713

Fig. 2: Fuel pump locking cam tool
TESTING 1. Turn the engine OFF and relieve the fuel pressure.
2. Remove the air cleaner and plug the THERMAC vacuum port on TBI.
3. Install a fuel pressure gauge between the throttle body unit and the fuel line. Use a back-up wrench to hold fuel nut on the TBI when removing
the fuel line.

Fig. 3: Fuel pressure can be check ed using an inexpensive pressure/vacuum
gauge