TRANSMISSION
ASSEMBLY
Transmission
case
assembly
r
I
Remove
adapter
plate
with
gear
assembly
from
Adapter
Setting
Plate
KV32100300
2
Clean
mating
surfaces
of
adapter
plate
and
transmission
case
Apply
sealant
to
mating
surfaces
of
adapter
plate
and
transmission
case
3
Install
counter
gear
tluust
washer
selected
previously
Note
a
Apply
grease
to
sliding
surface
of
thrust
washer
b
When
installing
thrust
washer
note
the
front
and
r
ar
directions
Front
Oil
groove
side
Rear
Thrust
side
TM727
Fig
MT
127
Counter
Gear
Thru
t
Wa
her
4
Place
wooden
plate
of
more
than
20
mm
0
79
in
thick
under
transmis
sion
case
to
make
it
level
Slide
transmission
case
onto
adapter
plate
by
lightly
tapping
with
a
soft
hammer
until
case
bears
against
adapter
plate
and
be
sure
to
line
up
dowel
pin
Carefully
install
main
drive
bearing
and
counter
gear
front
needle
bearing
Make
certain
that
mainshaft
rotates
freely
Wooden
block
TM252A
Fig
MT
128
Installing
Transmis
ion
Ca
e
Manual
rransmission
5
Fit
main
drive
bearing
snap
ring
to
groove
in
main
drive
bearing
with
snap
ring
pliers
Note
Make
sure
sno
p
ring
fits
in
groove
Fig
MT
129
Fitting
Main
Drive
flearing
Snap
Ring
ReBr
extension
assembly
I
Clean
I
lating
surfaces
of
adapter
plate
and
rcar
extension
Apply
sealant
to
mating
surfaces
of
adapter
plate
a
itd
rear
extension
2
Assemble
rear
extension
assembly
as
follows
q
Set
fork
rod
at
5th
position
2
P
sition
striking
rod
at
Neutral
position
turn
striking
guide
clockwise
and
then
set
striking
lever
and
shift
arm
as
shown
in
Fig
MT
130
3
In
this
state
align
shift
arm
pin
with
groove
in
fork
rod
and
assemble
rear
extension
assembly
on
adapter
plate
MT280A
Shift
ann
J
1
Fork
rod
J
At
5th
Installing
Rear
Extension
Assembly
Fig
MT
130
MT29
Note
a
Use
care
when
installing
rear
ex
tension
assembly
Do
not
allow
shift
ann
to
come
out
of
the
strik
ing
leVer
b
Install
shift
ann
onto
4th
5th
fork
rod
and
then
fit
striking
lever
pin
into
oth
r
fork
rods
3
Install
through
bolts
with
wash
ers
GJ
Tightening
torque
Rear
extension
installation
bolt
1
6
to
2
2
kg
m
12
to
16
ft
lb
4
Apply
grease
to
plunger
install
it
in
rear
extension
5
InstaU
return
spring
Apply
locking
sealer
to
return
spring
plug
and
mstall
it
in
place
GJ
Tightening
torque
Return
spring
plug
0
5
to
1
0
kg
m
3
6
to
7
2
ft
lbl
Front
coyer
assembly
I
Select
fron
cover
adjusting
shim
as
follows
I
Using
verruer
caliper
depth
gauge
measure
depth
A
from
front
end
of
transmission
case
to
main
drive
bearing
outer
race
with
front
cover
adjusting
shim
in
place
2
Select
a
shim
of
thickness
A
measured
Manual
Transmission
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
Transmission
model
F4W60L
FS5W60L
Item
No
of
speeds
4
5
Synchromesh
type
Warner
Shift
type
t
3
I
I
R
2
4
2
4
R
r
I
I
1
3
5
1st
3
513
3
513
2nd
2
170
2
170
3rd
1
378
1
378
Gear
ratio
4th
1
000
1
000
5th
0
846
Rev
3
764
3
464
Final
gear
ratio
3
700
3
700
155
13
6
15
13
4PR
16
5
Speedometer
Tire
155SRI3
16
5
gear
ratio
175
70SR13
16
5
Oil
capacity
liter
US
pt
Imp
pt
1
3
2
U
2
Y
I
1
2
2
i
i
i
MT31
TIGHTENING
TORQUE
Ball
pin
Striking
lever
lock
nut
S
llft
arm
bracket
Mainshaft
bearing
retainer
screw
Mainshaft
lock
nut
Rear
extension
installation
bolt
Stopper
pin
bolt
Front
cover
installation
bolt
Speedometer
sleeve
lock
ing
plate
bolt
Top
detecting
switch
Reverse
lamp
switch
Neutral
switch
Return
spring
plug
Gear
oil
filler
plug
Gear
oil
drain
plug
Transmission
to
engine
installation
bolt
Tr
msmissiori
to
engihe
rear
plate
installation
bolt
Transmission
to
gusset
installation
bolt
Starting
motor
to
trans
inissi
n
installation
bolt
Rear
mounting
insulator
to
transmission
installation
bolt
Crossmember
mounting
bolt
Rear
engine
mount
installation
bolt
Clutch
operating
cylinder
installation
bolt
Propeller
shaft
to
differential
carrier
Control
lever
pin
installation
nut
Exhaust
mounting
bracket
to
exhaust
front
tube
FU
model
only
Manual
Transmission
F4W60L
2
0
to
3
0
14
to
22
0
9
to
1
2
6
5
to
8
7
0
7
to
1
0
5
1
to
7
2
1
6
to
2
2
12
to
16
0
5
to
0
8
3
6
to
5
8
1
0
to
1
6
7
to
12
0
3
to
0
5
2
2
to
3
6
2
0
to
3
5
14
to
25
2
0
to
3
5
14
to
25
0
5
to
1
0
3
6
to
7
2
2
5
to
4
0
18
to
29
2
5
to
4
0
18
to
29
1
6
to
2
2
12Jo
16
1
6
to
2
2
12
t
16
4
6
to
6
1
33
to
44
3
0
to
4
0
22
to
29
0
9
to
1
2
6
5
to
8
7
3
2
to
4
3
23
to
31
0
9
to
1
2
6
5
to
8
7
3
1
to
4
1
22
to
30
2
4
to
3
3
17
to
24
1
3
to
1
7
9
to
12
3
2
to
4
3
23
to
31
MT33
Unit
kg
m
ft
lb
FS5W60L
2
0
to
3
0
14
to
22
0
9
to
1
2
6
5
to
8
7
8
2
to
10
0
59
to
72
0
8
to
1
3
5
8
to
9
4
10
0
to
11
0
72
to
80
1
6
to
2
2
12
to
16
1
0
to
1
6
7
to
12
0
3
to
0
5
2
2
to
3
6
2
0
to
3
5
14
to
25
2
0
to
3
5
14
to
25
2
0
to
3
5
14
to
25
0
5
to
1
0
3
6
to
7
2
2
5
to
4
0
18
to
29
i
5
to
4
0
18
to
29
1
6
to
2
2
12
to
16
1
6
to
2
2
12
to
16
4
6
to
6
1
33
to
44
3
0
to
4
0
22
to
29
0
9
to
1
2
6
5
to
8
7
3
2
to
4
3
23
to
31
0
9
to
1
2
6
5
to
8
7
3
1
to
4
1
22
to
30
2
4
to
3
3
17
to
24
1
3
to
1
7
9
to
12
3
2
to
4
3
23
to
31
Manual
Transmission
TROUBLE
DIAGNOSES
AND
CORRECTIONS
Condition
Difficult
to
intermesh
gears
Causes
for
difficult
gear
shifting
are
classi
fie
t
o
ro
lb
c
QncerlJing
coJltr
1
syste
and
transmission
When
gear
shift
lever
is
heavy
and
it
is
difficult
to
shift
gears
clutch
disengagement
may
also
be
unsmooth
First
make
sure
that
clutch
operates
correctly
and
inspect
transmjssion
Gear
slips
out
of
mesh
In
most
cases
this
troubk
occurs
when
check
baD
and
or
spring
is
waIn
or
weaken
ed
or
when
control
system
is
faulty
In
this
case
the
troubk
cannot
be
correct
by
replacing
gears
and
therefore
trouble
shoot
ing
must
be
carried
out
carefuDy
It
should
also
be
noted
that
gear
slips
out
of
mesh
due
to
vibration
generated
by
weakened
front
and
rear
enigne
mounts
Noise
When
noise
occurs
with
engine
idling
and
ceases
when
clutch
is
disengaged
or
when
noise
occurs
while
shifting
gears
it
is
an
indication
that
the
noise
is
from
trans
mission
Transmission
may
rallk
during
engine
idling
Check
air
fuel
mixture
and
ignition
timing
After
above
procedure
readjust
engine
idling
Probable
cause
Worn
gears
shaft
and
or
bearing
Insufficient
operating
stroke
due
to
worn
or
loose
sliding
part
Worn
or
damaged
syncluonizer
Worn
check
baD
and
or
weakened
or
broken
spring
Worn
fork
rod
baU
groove
Worn
or
damaged
bearing
Worn
or
damaged
gear
Insufficient
or
improper
lubricant
Oil
leaking
due
to
damaged
oil
seal
or
sealant
clogged
breather
etc
Worn
bearing
High
humming
occurs
at
a
high
speed
Damaged
bearing
Cyclic
knocking
sound
occurs
also
at
a
low
speed
Worn
spline
Worn
bushing
MT34
Corrective
action
Replace
Repair
ClI
replace
Replace
Replace
Replace
Replace
Replace
Add
oil
or
replace
with
designated
oil
Clean
or
replace
Replace
Replace
Replace
Replace
as
a
rear
ex
tension
assembly
Manual
Transmission
SPECIAL
SERVICE
TOOLS
Tool
number
tool
name
KV32
I
00300
Adapter
setting
plate
ST23540000
Fork
rod
pin
punch
ST22730000
Bearing
puller
STJ0031000
Bearing
puller
STJ5300000
Oil
seal
drift
I
Kent
Moore
No
Reference
page
or
Fig
No
Unit
application
Tool
number
tool
name
J
25693
ST23800000
Fig
MT
12
Fig
MT
40
Fig
MT
77
Fig
MT
104
J
25689
Fig
MT
13
Fig
MT
78
J
2568
1
Fig
MT
24
Fig
MT
27
Fig
MT
28
Fig
MT
92
J
25733
1
Fig
MT
22
Fig
MT
90
Page
MT
IO
Page
MT
24
Transmission
drift
ST22350000
Mainshaft
bearing
drift
I
Kent
Moore
No
I
Reference
page
or
Fig
No
Unit
application
J
25691
Page
MT
IO
Fig
MT
46
Page
MT
24
Fig
MT
I
II
J
25678
Fig
MT
44
Fig
MT
55
Fig
MT
I08
Fig
MT
I
25
Fig
MT
48
Fig
MT
50
F4W60L
KV32
100100
Counter
gear
height
gauge
J
26070
Fig
MT
49
F4W60L
J
26071
Fig
MT
52
Fig
MT
115
Applicable
to
all
B310
series
models
F4W60L
and
FS5W60L
MT35
KV32
100200
Countershaft
bearing
press
stand
KV32
100400
Mainshaft
puller
Fe
rnuffiUQ
cP
The
3N71
B
trammission
is
a
fully
automatic
unit
consisting
primarily
of
a
3
element
hydraulic
torque
converter
and
two
planetary
gear
sets
Two
multiple
disc
c1utclies
a
multiple
disc
brake
brake
band
and
one
way
clutch
provide
the
friction
elements
necessary
to
obtain
the
desired
function
of
the
two
planetary
gear
ets
A
hydraulic
control
system
is
used
to
operate
the
friction
elements
and
automatic
shift
controls
TORQUE
CONVERTER
The
torque
converter
is
attached
to
the
crankshaft
through
a
flexible
drive
plate
Heat
generat
in
the
t
rque
converter
is
dissipated
by
circulating
the
transmission
fluid
through
an
oil
to
water
type
cooler
in
the
radiator
lower
tank
The
welded
comtruction
of
the
torque
co
verter
prevents
di
3
ssembly
or
service
unless
highly
specialized
equipment
is
available
Qj
gJ
Autpmatic
Trimsmissi6n
DEScRIPTION
FLUID
RECOMMENDAnON
Use
DEXRON
type
automatic
transmission
fluid
only
IDENTIFICATION
NUMBER
Stamped
position
The
plate
is
attached
to
the
right
han
side
of
transmission
case
AT
M
Fig
AT
l
Identification
Number
Identification
of
number
arranaemanta
JAPAJllUTOIlATlC
TRAJISIIISSIO
C8
Ull
MODEL
X
0
12
3
NO
7
6
0
1
2
34
Number
designation
76
0
I
2
34
L
Serial
productioo
number
for
the
month
Month
of
production
1
Jan
2
Feb
X
Oct
Y
Nov
Z
Dec
Lut
IJgUre
denotins
the
year
A
D
IJ
III
J
W
f
r
lrr
G
1
Transmission
case
2
Oil
pump
3
Front
clutch
4
Band
brake
5
Rear
dutch
6
Front
planetary
geat
7
Rear
planetary
gear
8
One
way
clutch
9
Low
4
Reverse
brake
10
Oil
distributor
11
Governor
12
utput
shaft
13
Rear
extension
14
Oil
pan
IS
Control
valve
16
Input
shaft
17
Torque
converter
18
Converter
housi
19
Drive
pia
te
Tightening
torque
T
of
bolts
and
nuts
kg
m
ft
lb
@
T
4
to
5
29
to
36
@
T
14
to
16
101
to
116
@
T
4
5
to
5
5
33
to
40
@
T
0
6
to
0
8
4
3
to
5
8
@
T
0
5
to
0
7
3
6
to
5
1
T
2
0
to
2
5
14
to
18
@
T
1
3
to
1
8
9
to
13
@
T
0
55
ta
0
75
4
0
to
5
4
CD
T
0
25
to
0
35
1
8
to
2
5
AT312
Fig
AT
2
3N71B
Automatic
Trammiuion
AT
2
Automatic
Transmission
HYDRAULIC
CONTROL
UNIT
AND
VALVES
The
hydraulic
or
a
tomatic
control
system
is
comprised
of
four
4
basic
groups
the
pressure
supply
system
the
pressure
regulating
system
the
flow
control
valves
and
the
friction
elements
PRESSURE
SUPPLY
SYSTEM
The
pressure
supply
system
consists
of
a
gear
type
oil
pwnp
driven
by
the
engine
through
the
torque
converter
The
pump
provides
pressure
for
aU
hydraulic
and
lubrication
needs
PRESSURE
REGULATOR
VALVES
The
pressure
regulating
valves
con
trol
the
output
pressure
of
the
oil
pump
Pre
ure
rellulator
valve
The
pressure
regulator
valve
con
trois
mainline
pressure
based
on
throttle
opening
for
the
operation
of
the
band
clutches
and
brake
Governor
valve
The
governor
valve
transmits
re
gulated
pressure
based
on
car
peed
to
the
shift
valves
to
control
upshifts
and
downshifts
Vacuum
throttle
valve
The
vacuum
throttle
valve
transmits
regulated
pressure
based
on
engine
load
vacuum
This
pressure
controls
the
pressure
regulator
valve
Also
this
pressure
is
applied
to
one
end
of
the
shift
valves
in
opposition
to
governor
pressure
which
acts
on
the
other
end
of
the
shift
valves
controlling
upshift
and
downshift
speeds
FLOW
CONTROL
VALVES
Manual
valve
The
manual
valve
is
moved
manual
Iy
by
the
car
operator
to
select
the
different
drive
ranges
1
2
ShHt
valve
The
1
2
shift
valve
automaticaIly
shifts
the
transmission
from
first
to
second
or
from
second
to
first
depend
ing
upon
governor
and
throttle
pres
sure
along
with
accelerator
position
solenoid
downshift
valve
See
Hy
draulic
Control
Circuits
Drive
2
2
3
ShHt
valve
The
2
3
shift
valve
automaticaIly
shifts
the
transmission
from
second
to
top
gear
or
from
top
to
second
de
pending
upon
governor
and
throttle
pressure
or
accelerator
position
sole
noid
downshift
valve
See
Hydraulic
Control
Circuits
Drive
3
Range
2
3
Tlmlnll
valve
For
2
3
shifts
a
restrictive
orifice
slows
the
application
fluid
to
the
front
clutch
while
the
slower
reacting
band
is
allowed
to
release
This
prevents
a
hard
2
3
or
3
2
shift
Under
heavy
load
however
the
engine
will
tend
to
run
away
during
the
2
3
or
3
2
shift
pause
therefore
a
2
3
timing
valve
using
throttle
and
governor
pressure
is
used
to
bypass
the
restrictive
orifice
during
such
heavy
load
conditions
Solenoid
down
hHt
valve
The
solenoid
downshift
valve
is
activated
electrically
when
the
ac
celerator
is
f1oor
d
causing
a
forced
downshift
from
top
to
second
top
to
first
or
second
to
first
gear
depending
upon
car
speed
governor
pressure
AT
3
Pre
ure
modified
valve
The
pressure
modifier
valve
assists
the
mainline
pressure
regulator
valve
in
lowering
mainline
pressure
during
high
speed
light
load
conditions
such
as
steady
speed
cruise
Governor
pres
sure
working
against
a
spring
opens
the
valve
which
aUows
modified
throt
tle
pressure
to
work
against
the
pres
sure
regulator
valve
spring
lowering
mainline
pressure
Lower
operating
pressure
under
light
load
reduces
oil
temperature
and
increases
transmis
sian
life
Throttle
back
up
valve
The
throttle
back
up
valve
assists
the
vacuum
throttle
valve
to
increase
line
pressure
when
the
manual
valve
is
shifted
either
to
2
or
I
range
Second
lock
valve
The
second
lock
valve
is
used
to
bypa
the
1
2
shift
valve
to
maintain
the
band
apply
pressure
in
2
posi
tion
The
valve
is
also
used
as
an
oil
passage
for
the
1
2
shift
valve
band
apply
pressure
in
D2
D3
and
12
Range
CLUTCHES
AND
BAND
SERVOS
The
servo
pistons
of
the
clutches
low
reverse
brake
and
band
are
moved
hydraulically
to
engage
the
clutches
brake
and
apply
the
band
The
clutch
and
brake
istons
are
released
by
spring
tension
and
band
piston
is
released
by
spring
tension
and
hy
draulic
pressure
OIL
CHANNEL
IDENTIFICATION
The
circuit
numbers
shown
in
each
Hydraulic
Control
Circuit
are
classified
as
follows
according
to
the
function
Pressure
source
of
the
line
7
Operating
line
pressure
for
friction
elements
I
2
3
4
5
6
g
9
10
11
12
Auxiliary
line
pressure
13
Torque
converter
pressure
14
Governor
pressure
15
Throttle
system
pressure
16
17
18
19
Oil
pump
discharge
hole
7
f
Torque
converter
pressure
14
Rear
clutch
pressure
1
Front
clutch
pressure
11
W
h0i1
pu
6
suction
hote
e
8
IIlIlJJIII
Automatic
Transmission
L
f
AT106
Fig
AT
5
Oil
Channela
in
Cou
Front
Face
lo
o
o
0
Oil
pump
discharge
hole
7
Governor
pressure
15
1
h
Torque
converter
I
pressure
14
0
0
Servo
release
Rear
clutch
l
press
re
10
r
L
Governor
reed
pressure
1
pressure
1
Servo
tlghtemng
li
nb
o
0
pressure
9
r
Front
clutch
fI
Low
reverse
brake
pressure
12
pressure
11
U
0
111
1
1
P
u
n
e
AT107
ATlOS
Fig
A
T
4
Oil
Channell
in
Oil
Pump
Fig
A
T
6
Oil
Channell
in
Cou
Fac
MECHANICAL
OPERATION
In
the
3N71B
automatic
transmis
sion
each
part
operates
as
shown
in
the
following
table
at
each
gear
select
position
RanKe
Cm
ratio
Clutch
Low
A
Front
Rear
brake
One
w
y
dutch
Parkin
pa
l
Band
servo
Operation
Release
Park
on
on
Reftrst
2
182
on
on
on
Neutral
Dl
Lo
2
458
on
on
Drift
02
Second
1
458
on
03
Top
1
000
on
on
on
2
Second
1
4
8
on
on
12
Second
1458
on
on
Low
2
4
8
on
on
Note
The
low
brake
is
applied
in
11
raiW
to
prevent
free
whee6ng
when
coasting
and
aIlows
engine
braking
AT
5