CHARGE
WARNING
SYSTEM
Refer
to
Section
EE
BRAKE
WARNING
SYSTEM
REPLACEMENT
Hand
brake
switch
I
Disconnect
battery
ground
cable
2
Remove
console
box
if
equipped
3
Disconnect
hand
brake
switch
lead
wire
at
connector
4
Remove
switch
from
switch
bracket
by
pulling
it
5
Install
new
switch
in
the
reverse
order
of
removal
BE
177C
Fig
BE
23
Hand
Brake
Switch
Brake
fluid
level
switch
Brake
fluid
level
switch
is
buiit
into
brake
master
cylinder
cap
The
cap
can
be
easily
removed
by
twisting
it
after
disconnecting
lead
wire
terminals
Then
replace
it
OIL
PRESSURE
WARNING
SYSTEM
REPLACEMENT
011
pressure
switch
To
replace
oil
pressure
switch
dis
Body
Electrical
System
WARNING
SYSTEM
connect
lead
wire
from
switch
termi
nal
and
unscrew
switch
Oil
pressureswltch
BE247
Fig
BE
24
Oil
Pres5ure
Switch
@
SEAT
BELT
WARNING
TIMER
8
SEAT
BELT
J
WARNING
LIGHT
REMOVAL
AND
INSTALLATION
Warning
buzzer
Disconnect
battery
ground
cable
2
Remove
instrument
lower
cover
and
cluster
lid
B
compartment
3
Disconnect
buzzer
wire
con
nector
4
Remove
screws
retaining
buzzer
assembly
and
then
take
out
buzzer
assembly
5
Installation
is
in
the
reverse
order
of
removal
BE15
SEAT
BELT
WARNING
SYSTEM
DESCRIPTION
This
system
consists
of
an
ignition
switch
a
timer
unit
a
warning
light
a
driver
s
seat
belt
switch
and
a
warning
buzzer
and
is
designed
to
remind
the
driver
to
buckle
his
seat
belt
When
the
ignition
switch
is
turned
to
the
ON
position
the
warning
light
comes
on
and
remains
on
for
4
to
8
seconds
At
the
same
time
the
warning
buzzer
sounds
for
4
to
8
seconds
intermittently
if
the
driver
s
seal
b
lt
is
not
fastened
properly
The
buzzer
is
also
used
as
a
theft
warning
buzzer
and
back
up
warning
buzzer
only
for
5
speed
manual
transmission
model
2
3
BUZZER
SEAT
BELT
SWITCH
l
BE1270
Fig
BE
25
Seat
Belt
Warning
System
11
BE128D
Fig
BE
26
Warning
Buzzer
Body
Electrical
System
THEFT
CTlON
SYSTEM
t
o
CALIFORNIA
ANO
BATTERY
FU
MOOELS
G
t
WT
FUSIBGLE
LINK
I
at
L
Q
Q
WRJ
NON
cALlFORNIA
ANO
CANAOA
MOOELS
WARNING
BUZZER
STEERING
n
LOCK
u
SWITCH
U
D
7
RC
JQ
RL
2
2
00
i
r
B
Le
r
RljG
8
RG
FUSE
BLOCK
0
RLel
L
OOOR
ITCH
R
CJ
E
W
BEl580
Fig
BE
90
Wiring
Diagram
for
Theft
Protection
Sy
tem
KICKDOWN
SYSTEM
Automatic
Transmission
models
tf
ENGINE
HARNESS
No
2
@
BATTERY
A
G
rT
l
t
1
I
FUSIBLE
LINK
I
I
B
KICKOOWN
SWITCH
rfi
L
1
I
IIIOCI
OIl
ICtOI
Sl
10
009
B
@
I
I
5
li
I
8W
1
Irs
I
0
0
IT
WR
IGNITION
SWITCH
FUSE
BLOCK
OOWNSHIFT
SOLENOIO
0
0
BE1590
Fig
BE
91
Wiring
Diagram
for
Kickdown
Sy
tem
3
C8L
G
BE
52
REFRIGERANT
R
12
The
refrigerant
used
in
the
air
conditioner
is
generally
called
Re
frigerant
12
R
12
No
other
refrig
erant
than
the
above
refrigerant
should
be
used
Note
Exercise
care
when
handling
re
frigerant
as
it
is
stored
under
high
pressure
COMPRESSOR
OIL
The
SUNISO
5GS
refrig
ration
lubricant
should
be
used
to
assure
the
successful
compressor
operation
Use
of
oils
other
than
recommended
or
mixing
of
the
oil
with
other
oils
would
cause
chemical
reaction
or
lead
to
lowered
viscosity
or
deficient
lubrica
tion
The
oil
absorbs
moisture
as
it
con
tacts
the
air
This
points
out
the
need
for
care
not
to
expose
it
to
atmos
phere
for
an
extended
period
of
time
MAINTENANCE
The
following
checks
and
main
tenance
are
especially
important
to
the
air
conditioner
I
Check
refrigerant
level
2
Check
refrigerant
leaks
3
Check
compressor
drive
belt
for
proper
deflection
4
Even
in
the
off
season
turn
the
compressor
for
10
minutes
at
least
once
a
month
by
running
the
engine
at
1
500
rpm
GENERAL
SERVICE
INSTRUCTIONS
If
dirt
water
or
air
enters
the
air
conditioner
system
it
will
be
seriously
affected
Be
sure
to
observe
the
following
I
Always
keep
the
working
place
clean
and
dry
and
free
from
dirt
and
Air
Conditioning
GENERAL
SERVICE
dust
Wipe
water
off
from
the
line
fittings
with
a
clean
cloth
before
dis
connecting
2
Have
all
necessary
tools
in
prepar
ation
beforehand
and
have
tools
clean
and
dry
3
Handling
plug
when
the
system
line
is
disconnected
4
Handling
compressor
oil
For
details
refer
to
each
descrip
tion
in
this
manual
SAFETY
PRECAUTIONS
WARNING
1
Since
direct
contact
of
the
liquid
refrigerant
with
your
skin
will
cause
frostbite
always
be
carelul
when
handling
the
refrigerant
Always
wear
goggles
to
protect
your
eyes
when
working
around
the
system
2
The
refrigerant
service
container
has
a
safe
strength
However
if
handled
incorrectly
it
will
ex
plode
Therelore
always
follow
the
instructions
On
the
label
In
particular
never
store
it
in
a
hot
location
above
520e
1260F
or
drop
it
from
a
high
height
3
The
refrigerant
gas
is
odorless
and
colorless
and
breathing
may
become
difficult
due
to
the
lack
of
oxygen
Since
the
relrigerant
gas
is
heavier
than
air
and
will
lay
close
to
the
floor
be
espe
cially
careful
when
handling
it
in
small
confined
spaces
4
The
refrigerant
itself
is
nonflam
mable
However
a
toxic
gas
phosgene
gas
is
produced
when
it
contacu
fire
and
special
care
is
therefore
required
when
check
ing
for
leaks
in
the
system
with
a
halide
torch
5
Do
not
steam
clean
On
the
sys
tem
especially
condenser
since
excessively
high
pressure
will
build
up
in
the
system
resulting
in
explosion
of
the
system
The
above
precautions
are
essen
tial
in
handling
of
Refrigerant
12
and
their
strict
observation
AC
9
requires
sufficient
training
Therefore
it
is
of
first
impor
tance
that
any
other
personnel
than
a
well
trained
serviceman
should
not
be
allowed
to
handle
the
refrigerant
EVACUATING
AND
CHARGING
SYSTEM
During
servicing
use
caution
to
keep
air
from
getting
into
refrigerant
When
air
enters
the
system
all
refriger
ant
must
be
evacuated
from
system
prior
to
charging
new
refrigerant
Air
in
refrigerant
has
the
following
delete
rious
effects
1
Since
the
condensation
tempera
ture
of
the
air
is
extremely
low
the
air
will
not
be
condensed
when
refrigerant
gas
is
condensed
in
the
condenser
and
the
air
will
thus
remain
in
gaseous
fonn
Consequently
the
effective
thermal
transmission
area
of
condenser
for
refrigerant
gas
will
be
reduced
and
refrigerant
gas
to
be
condensed
will
be
reduced
The
pressure
rise
will
become
proportional
to
the
volume
of
the
air
in
system
2
When
air
and
refrigerant
are
r
tixed
in
system
a
chemical
reaction
will
be
produced
and
hydrochloric
acid
which
will
adversely
affect
the
aluminum
copper
iron
and
other
materials
in
system
may
be
generated
HANDLING
MANIFOLD
GAUGE
The
pressure
at
the
high
and
low
sides
of
system
should
be
measured
when
evacuating
and
charging
refrig
erant
and
when
diagnosing
trouble
in
the
system
The
manifold
gauge
is
used
for
these
purposes
A
manifold
gauge
has
two
pressure
gauges
a
low
pressure
gauge
and
a
high
pressure
gauge
These
gauges
are
connected
to
the
high
and
low
side
service
valves
of
system
through
flexible
charging
hoses
The
construction
of
manifold
gauge
is
for
Leaks
Here
is
how
leaks
are
stopped
I
Check
torque
on
the
connection
fitting
and
if
too
loose
tighten
to
the
proper
lorque
Check
for
gas
leakage
with
a
leak
detector
Air
Conditioning
2
If
leakage
continues
ven
after
the
fitting
has
been
retightened
dis
charge
refrigerant
from
system
disc
on
net
the
fittings
and
check
its
seating
face
for
damage
Always
replace
even
if
damage
is
slight
J
Check
compressor
6il
and
add
oil
if
required
4
Charge
refrigerant
and
recheck
for
gas
leaks
If
no
leaks
are
found
evacuate
and
charge
system
SERVICE
PROCEDURES
FAST
IDLE
ACTUATOR
ADJUSTMENT
OF
IDLE
SPEED
Engine
model
Transmission
When
A
C
is
OFF
When
A
C
is
ON
F
LCD
is
actuated
Manual
700
rpm
800
rpm
A14
A15
Automatic
650
rpm
800
rpm
at
D
position
at
N
position
The
fast
idle
control
device
is
used
on
cars
equipped
with
an
air
condi
tioner
to
raise
the
idle
speed
auto
matically
Use
the
following
procedures
when
adjusting
1
Run
engine
until
it
reaches
oper
ating
temperature
2
With
air
conditioner
in
OFF
when
compressor
is
not
operated
make
sure
that
clearance
e
between
levers
A
and
8
is
more
than
J
mm
0
12
in
If
clearance
C
is
less
than
J
mm
0
12
in
loosen
cable
lock
screw
and
push
down
on
lever
A
so
that
clearance
C
is
more
than
J
mm
0
12
in
3
Make
sure
that
engine
is
at
cor
rect
idle
speed
4
With
air
conditioner
in
ON
when
F
LC
D
is
actuated
set
engine
speed
to
800
rpm
using
following
procedures
as
a
guide
I
Turn
adjusting
screw
until
en
gine
speed
is
800
rpm
On
cars
equipped
with
automatic
transmission
make
this
adjustment
with
shift
control
lever
in
N
posi
tion
2
If
engine
speed
cannot
be
adjust
ed
properly
with
adjusting
screw
check
and
adjust
clearance
e
again
3
Depress
and
release
accelerator
pedal
several
times
and
make
sure
that
engine
speed
reduces
to
800
rpm
as
pedal
is
released
If
correct
adjustment
is
not
made
repeat
steps
I
to
3
above
until
engine
speed
is
800
rpm
at
idling
1
FlCD
adjusting
screw
2
Lever
A
3
Lever
B
4
Cable
lo
k
screw
Clearance
e
AC381
A
Fig
AC
24
Fast
Idle
Actuotor
AC
18
REMOVAL
AND
INSTALLATION
Remove
vacuum
hose
from
actua
tor
2
Remove
air
cleaner
assembly
3
Remove
cotter
pin
and
pin
and
disconnect
actuator
from
F
LC
D
lever
connected
to
throttle
shaft
4
Remove
actuator
attaching
nuts
then
remove
actuator
5
Install
actuator
in
the
reverse
order
of
removal
6
After
installing
adjust
actuator
Refer
to
Adjustment
of
Idle
Speed
r
Air
Conditioning
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
Compressor
Model
Type
Displacement
Cylinder
Bore
x
stroke
cc
ell
in
rev
SC206
Yoke
100
6
10
mm
in
47
6
x
28
1
1
874
x
1
106
Clock
wise
View
from
drive
end
Direction
of
rotation
Lubrication
oil
Type
Capacity
in
refrigeration
system
cc
US
11
OZ
Imp
11
oz
SUNISO
5GS
237
8
0
8
3
Refrigerant
Type
Capacity
kg
lb
R
12
0
8
to
1
0
1
8
to
2
2
INSPECTION
AND
ADJUSTMENT
Belt
tension
mm
in
kg
lb
Fan
belt
applied
pressure
8
to
12
0
31
to
0
47
10
22
8
to
12
0
31
to
0
47
10
22
A
C
compressor
belt
applied
pressure
F
I
C
D
adJustment
Automatic
700
rpm
650
rpm
at
Du
position
When
AlC
is
ON
F
LC
D
is
actuated
800
rpm
800
rpm
at
Nu
position
Engine
model
Transmission
When
AlC
OFF
Manual
AI4
AI5
Clutch
hub
to
pulley
clearance
mm
in
0
4
to
0
6
0
016
to
0
024
AC
42