Erigine
crankcase
EI
gine
cooling
system
Transmission
case
Final
drive
case
housing
Steering
gear
box
Fuel
tank
Air
conditioning
system
Refrigerant
Compressor
oil
f
tl
It
J
4
i
1
protect
the
catalytic
cop
verter
froitr
contamination
t
n
General
Information
APPROXIMATE
REFILL
CAPACITIES
Without
oil
filter
AI4
Al5
w
Al5
M
T
AfT
MiL
A
T
Liter
US
measure
3
2
3
qt
2
8
3
qt
3
7
llLgt
33
3
qt
5
2
5
qt
5
0
5Y
qt
5
9
6
Y
at
57
6qt
1
3
2
Y
ot
1
2
2
pt
53
5
qt
0
9
1
pt
0
25
pt
50
13
Y
I
0
8
tol
Okg
1
8
to
2
2
1b
0
237
8
0
floz
Withoil
Without
heater
With
heatfr
MaDllal
soeed
5
spee
Automatic
1
1
Includes
2
7
liters
2
US
qt
2
Imp
qt
for
torque
converter
RECOMMENDED
FUEL
Use
an
unleaded
or
low
lead
gaso
line
with
a
minimum
octane
rating
of
91
RON
Research
Octane
Number
For
cars
equipp
d
with
the
Cataly
tic
converter
California
and
FU
mod
els
use
only
unleaded
gasoline
to
RECOMMENDED
Lubricant
GasOline
engine
oil
Gear
oil
Transmission
and
steering
Differential
Au
omatic
TIM
fluid
Multi
purpose
grease
Brake
and
clutch
fluid
Anti
freeze
L
NDED
LUBRICAN
COMMENDED
i
I
VISCOSITY
NUMBER
t1
NGON
0
L
J
I
j
H
I
IlL
I
t
l
I
lc
30
ItM
7
l
t
U
I
ItM
I
L
L
tJ
30
I
I
fu
JIl
inld
do
o
II
L
liOwl
1
I
I
1
10
I
I
I
I
t
I
I
j
r
I
I
J
1
21
l
1
I
71
c
DIUt
I2lItMOl
UGIIII
FI
R
NIl
I
01
a
Specifications
Remarks
APISE
API
GL4
Further
details
refer
to
recommended
SAE
viscosity
chart
API
GL
5
Type
DEXRON
NLGI
No
2
Lithium
soap
base
DOT
US
FMVSS
No
116
Ethylene
glycol
base
GI
5
Imp
meas4re
2
qt
2
qt
3Y
qt
2
it
4
qt
4
q
5Y
qt
5
qt
2Y
pt
2
pt
4
qt
I
pt
pt
II
gal
1
8
to
2
2
lb
83f1
oz
Ji
j
j
Engine
Tune
up
BASIC
MECHANICAL
SYSTEM
ADJUSTING
INTAKE
AND
EXHAUST
VAL
fE
CLEARANCE
Note
After
tightening
cYlinder
head
bolts
adjust
intake
and
exhaust
valve
clearances
Valve
clearance
ai
ljustment
cannot
be
made
while
the
engine
is
in
opera
tion
To
adjust
proceed
as
follows
I
Start
engine
and
warm
it
up
uritil
water
temperature
indicator
points
to
the
middle
of
gauge
Then
stop
engine
2
Rotate
crankshaft
to
bring
No
I
cylinder
in
top
dead
center
on
its
compression
stroke
3
Remove
valve
rocker
cover
Adjust
valve
clearance
at
following
four
points
while
engine
is
still
hot
CD
Exhaust
valve
of
No
I
cylinder
@
Intake
valve
of
No
I
cylinder
@
Intake
valve
of
No
2
cylinder
@
Exhaust
valve
of
No
3
cylinder
Note
Numbers
in
circle
agree
with
those
in
accompanying
sketch
tiri
Fig
ET
1
Adjusting
Value
Clearanu
4
Again
rotate
crankshaft
one
turn
so
that
No
4
piston
is
in
top
dead
center
on
its
ompression
stroke
Ad
just
following
valve
s
CID
Exhaust
valve
of
No
2
cylinder
@
Intake
valve
of
No
3
cylinder
j
Intake
valve
of
No
4
cylinder
@
Exhaust
valve
of
No
4
cylinder
Adjustment
should
be
made
while
engine
is
hot
After
all
valves
have
been
adjusted
correctly
tighten
lock
nut
firmly
to
secure
ihe
adjustment
Valve
clearance
Hot
Intake
0
35
mm
0
014
inl
Exhaust
0
35
mm
0
014
in
tJl
Tightening
torque
Valve
rocker
adjusting
nut
1
6
to
2
2
kltm
12
to
16
ft
lb
Alternator
Crankshaft
pulley
Unit
mm
in
Idler
pulley
Fig
ET
2
CHANGING
ENGINE
OIL
1
Check
if
oil
is
diluted
with
water
or
gasoline
Drain
and
refill
oil
if
necessary
Note
a
A
milky
oil
iiulicates
the
presence
of
cooling
water
Isolate
the
cause
and
take
corrective
measure
b
An
oil
with
extremely
low
viscosity
indicates
dilution
with
gasoline
2
Check
oil
level
If
below
the
specified
level
raise
it
up
to
the
H
level
3
Change
engine
oil
in
accordance
with
the
maintenance
schedule
Engine
oil
capacity
A14
With
oil
filter
3
7
liters
3
U
US
qt
3
Yo
Imp
qtl
ET3
CHECKING
AND
ADJUSTING
DRIVE
BELTS
I
Check
for
cracks
or
damage
Re
place
if
necessary
2
Normal
drive
belt
deflection
is
showndI
figure
below
when
moderate
thumb
pressure
is
applied
midway
between
pulleys
Thumb
pressure
10
kg
221bl
Idler
pulley
Compressor
p1
111ey
AC710
Checking
Drive
Belts
for
Deflection
Without
oil
filter
3
2
liters
3
USqt
2
U
ImP
ltl
A15
With
oil
filter
3
3
liters
3
US
qt
2
U
Imp
qd
Without
oil
filter
2
8
liters
3
us
qt
2
Imp
qd
REPLACING
OIL
FILTER
The
oil
filter
is
a
cartridge
type
and
can
be
removed
using
Oil
Filter
Wrench
STl9320000
I
Check
for
oil
leaks
past
gasketed
Oange
If
leakage
is
found
retighten
just
enough
to
stop
leakage
If
reo
tightening
is
no
longer
effective
re
EM142
Fig
EM
48
Measuring
Bearing
Clearance
6
If
clearance
exceeds
the
specified
value
replase
bearing
with
an
under
size
bearing
and
grind
crankshaft
journal
adequately
Max
tolerance
of
main
bearing
clearance
0
10
mm
0
0039
in
MEASURING
CONNECTING
ROD
BEARING
CLEARANCE
I
Measure
connecting
rod
bearing
clearance
in
same
manner
as
above
tfl
Tightening
torque
Connecting
rod
cap
nuts
3
2
to
3
8
kg
m
23
to
27
fHb
2
If
clearance
exceeds
the
specified
value
replace
bearing
with
an
under
size
bearing
and
grind
the
crankshaft
journal
adequately
Max
tolerance
of
connecting
rod
bearing
clearance
0
10
mm
0
0039
in
Note
Since
bearings
are
precision
insert
type
it
is
not
necessary
to
file
bearing
caps
or
to
grindbeari
surfaces
with
an
emery
cloth
to
correct
bearing
clearance
MISCELLANEOUS
COMPONENTS
CRANKSHAFT
SPROCKET
AND
CAMSHAFT
SPROCKET
I
Check
tooth
surface
for
flaws
or
wear
Replace
sprocket
if
fault
is
Engine
Mechanical
found
2
Install
camshaft
sprocket
in
posi
tion
and
check
for
runout
If
runout
exceeds
the
specified
limit
replace
camshaft
sprocket
Runout
Total
indicator
reading
Less
than
0
1
mm
0
004
in
EM309
Fig
EM
49
Checking
Cam
haft
Sprocket
Runout
CHAIN
AND
CHAIN
TENSIONER
I
Check
chain
for
stepped
wear
scratches
or
other
problems
on
roller
links
Replace
if
necessary
2
Check
chain
tensioner
for
wear
breakage
or
any
other
fault
which
would
interfere
with
proper
chain
function
Replace
if
necessary
FLYWHEEL
I
Check
ring
gear
If
worn
or
dam
aged
excessively
replace
2
Clutch
contacting
face
of
fly
wheel
should
be
smooth
If
worn
damaged
or
roughened
beyond
limits
repair
or
replace
3
Before
disassembling
and
after
re
assembling
check
flywheel
run
out
with
a
dial
gauge
This
check
is
made
by
rotating
flywheel
with
dial
gauge
finger
resting
on
the
farthest
point
from
center
of
flywheel
If
it
exceeds
the
specified
limit
replace
it
EM
II
Runout
Total
indicator
reading
Less
then
0
15
mm
0
0059
in
Fig
EM
50
Checking
Flywheel
Runout
Note
Removal
and
installation
of
ring
gear
requires
use
of
hydraulic
press
It
is
also
necessary
to
heat
ring
gear
to
180
to
2000C
356
to
3920F
thus
facilitating
removal
and
installation
Do
not
heat
ring
gear
to
more
than
3000C
5nOF
To
do
so
could
result
in
impaired
hardness
of
ring
gear
CRANKSHAFT
FRONT
AND
REAR
OIL
SEAL
First
check
front
and
rear
oil
seals
for
worn
or
folded
over
sealing
lip
or
oil
leakage
If
necessary
replace
with
a
new
seal
When
installing
a
new
seal
pay
attention
to
mounting
direction
Note
It
is
good
practice
to
renew
oil
seal
whenever
engine
is
overhauled
Front
u
Front
Rear
EM487
Fig
EM
51
Cranhhaft
Oil
Seal
PRECAUTION
Before
assembling
engine
observe
following
precautions
I
Clean
all
disass
mbled
parts
with
clean
solvent
All
611
holes
in
crank
shaft
camshaft
valve
rocker
shaft
etc
should
be
thoroughly
cleaned
to
re
move
all
traces
of
grinding
chips
or
lint
Always
use
clean
solvent
2
In
general
used
gaskets
packings
and
oil
seals
should
be
replaced
3
Under
no
circumstances
should
lockwashers
be
reuse
d
4
Place
bolts
nuts
and
woshers
back
in
their
original
parts
or
from
which
they
were
removed
5
MOst
packing
Serve
best
when
liquid
packing
is
applied
to
sealing
surfaces
When
desigiiated
use
suitable
liquid
packing
to
eliminate
possibility
of
water
oil
and
gas
leak
6
Prior
to
assemQling
all
sliding
surfaces
should
be
lioerally
oiled
7
Proper
tightening
is
essential
to
successful
performanCe
of
all
car
re
pairs
It
is
also
important
to
follow
correct
tightenig
sequence
in
pulling
up
cylinder
head
Be
on
alert
at
all
times
to
amount
of
clearance
per
mitted
8
Cleanliness
of
tools
or
parts
such
as
work
bench
used
jn
making
a
repai
is
essential
When
setting
up
a
job
every
precaution
should
be
taken
that
tools
or
parts
are
free
of
dirt
mud
and
oil
Do
not
work
in
dust
and
grit
for
they
are
primary
cause
of
wear
in
any
engine
CYLINDER
HEAD
I
Install
valve
spring
seat
Install
valve
oil
seal
by
lightly
tapping
its
head
with
a
plastic
hammer
through
Valve
Lip
Seal
Drift
KVI0104800
Engine
Mechanical
ENGINE
ASSEMBLY
m
f
if
@
@
4
1
Valve
2
Lip
seal
3
Valve
guide
4
Valve
spring
seat
EM688
Fig
EM
52
tailing
Valve
Lip
Seal
2
Insert
valve
into
valve
guide
Note
Use
care
when
inserting
valve
so
as
not
to
scratch
lip
of
oil
seal
3
Install
valve
spring
and
valve
spring
retainer
Compress
valve
pring
with
Valve
Lifter
STl2070000
and
fit
valve
collets
in
place
Release
Valve
Lifter
slowly
EM462
Fig
EM
53
Inatalling
Valve
Note
8
Do
not
interchange
valves
between
cylinders
for
their
sliding
or
seating
surfaces
have
undergone
wearing
in
or
have
been
lapped
at
assembly
forming
specific
contact
with
mat
ing
parts
b
Check
to
be
sure
that
valves
are
properly
seated
on
valve
seats
with
out
foreign
particles
stuck
in
be
tween
c
Valve
spring
is
an
uneven
pitch
type
Install
spring
facing
Wte
painted
side
to
cylinder
head
sur
face
EM
12
p
lOted
l
rJF
t
A
J
il
j
j
Wide
pilCh
l
Nallow
pitch
I
EM489
Fig
EM
54
Valve
Spring
PISTON
AND
CONNECTING
ROD
I
Assemble
pistons
piston
pins
and
connecting
rods
on
the
designated
cylinder
EM103
Fig
EM
55
Installing
Piston
Pin
EM157
Fig
EM
56
Arranging
Piaton
and
Connecting
Rod
Note
3
Piston
is
pressed
into
connecting
rod
Fitting
force
is
from
1
to
3
tons
and
aid
of
Piston
Pin
Press
Stand
KVI
01
05300
is
necessary
When
pressing
piston
pin
in
connec
ting
rod
apply
engine
oil
to
pin
and
small
end
of
connecti
8
rod
b
Arrange
so
oil
jet
hole
of
connect
ing
rod
big
end
is
directed
toward
right
side
of
cylinder
block
c
Be
Sure
to
install
piston
in
cylinders
with
notch
mark
of
piston
head
toward
front
of
engine
2
Install
piston
rings
Install
so
that
stamped
mark
on
ring
faces
upward
Note
a
There
are
two
types
of
top
rings
One
is
conventional
special
cast
iron
ring
the
other
is
steel
ring
which
is
called
a
high
power
ring
b
Second
ring
has
larger
taper
surface
than
top
ring
c
In
combined
oil
ring
upper
rail
is
same
as
lower
one
I
lnT
10
EM158
Fig
EM
57
Installing
Piston
Ring
3
Fix
bearings
on
connecting
rod
and
connecting
rod
cap
VALVE
ROCKER
SHAFT
ASSEMBLY
Install
parts
as
shown
in
Fig
EM
58
in
place
on
rocker
shaft
@
EM491
Fig
EM
58
Valve
Rocker
Shaft
As
embly
ENGINE
ASSEMBLY
I
The
first
step
in
engine
assembly
is
to
bolt
Engine
Attachment
KV
10
102500
to
right
hand
side
of
cylinder
block
In
succession
install
block
in
Engine
Stand
ST0501S000
with
engine
bottom
up
2
Apply
a
light
coat
of
engine
oil
to
Engine
Mechanical
sliding
surfaces
of
valve
lifters
insert
lifters
in
holes
in
cylinder
block
3
To
install
camshaft
be
sure
to
coat
sliding
surfaces
of
camshaft
bush
ings
with
a
light
coat
of
engine
oil
Insert
camshaft
in
cylinder
block
from
front
side
of
engine
exercising
care
not
to
damage
camshaft
bushings
4
Install
camshaft
locating
plate
and
tighten
bolts
to
specified
torque
i
l
Tightening
torque
Camshaft
locating
plate
0
4
to
0
5
kg
m
2
9
to
3
6
ft
Ibl
Note
Set
locating
plate
so
as
the
Lower
mark
comes
to
engine
bottom
side
Fig
EM
59
Installing
Camshaft
Locating
Plate
5
Install
baffle
plate
and
steel
net
6
Set
main
bearings
at
proper
por
tion
of
cylinder
block
and
caps
No
1
2
3
0
0
0
0
0
0
I
I
J
upperW
r
Lower
J
EM492
Fig
EM
60
Main
Bearings
and
Caps
Note
a
Center
bearing
No
3
is
a
flanged
type
for
thrust
force
b
Two
internal
bearings
No
2
and
No
4
are
of
the
same
type
c
Front
bearing
No
I
is
the
same
type
as
rear
bearing
No
5
EM
13
d
All
bearings
except
No
2
and
No
4
are
not
interchangeable
between
upper
and
lower
bearings
7
Apply
engine
oil
to
main
bearing
surfaces
on
both
sides
of
cylinder
block
and
cap
Install
crankshaft
8
Install
main
bearing
cap
and
tight
en
bolts
to
specified
torque
lil
Tightening
torque
Main
bearing
cap
5
0
to
6
0
kg
m
36
to
43
ft
lb
Note
a
Apply
seal
to
each
rear
main
bear
ing
contact
comer
of
cylinder
block
as
shown
in
F
EM
61
EM493
Fig
EM
6
Applying
Sealant
b
Arrange
parts
so
arrow
mark
on
bearing
cap
faces
toward
front
of
engine
c
Prior
to
tightening
bearing
cap
bolts
place
bearing
cap
in
proper
position
by
shifting
crankshaft
in
axial
direction
d
Tighten
bearing
cap
bolts
gradually
in
two
to
three
stages
outwardly
from
center
bearing
in
the
sequence
shown
in
Fig
EM
62
e
After
securing
bearing
cap
bolts
ascertain
that
crankshaft
turns
smoothly
@I
EM494
Fig
EM
62
Torque
Sequence
of
Cap
Bolts
OIL
PUMP
The
oil
pump
and
filter
assembly
is
bolted
to
the
right
side
of
the
cylinder
block
and
can
be
removed
with
the
engine
in
pl
c
The
oil
pump
which
is
driven
by
a
gear
on
the
camshaft
has
the
full
flow
element
type
filter
in
stalled
to
the
oil
pump
cover
REMOVAL
I
Place
a
suitable
container
under
oil
pump
2
Remove
three
bolts
attaching
oil
pump
and
filter
assembly
and
with
draw
assembly
3
Separate
oil
filter
from
oil
pump
4
Ciean
off
old
gasket
from
mating
surfaces
i
E
L043
F
EL
2
R
moving
Oil
Pump
Asso
mbly
INSTALLATION
I
Install
oil
filter
to
oil
pump
2
Locate
oil
pump
and
filter
as
sembly
or
cylinder
block
using
a
spacer
and
new
gasket
Secure
with
three
bolts
l
l
Tightening
torque
Oil
pump
securing
bolts
0
9
to
1
4
kg
m
6
5
to
10
1
ft
lbl
3
Check
oil
level
and
add
oil
if
necessary
4
Start
engine
and
check
for
oil
leaks
5
Remove
the
container
Engine
Lubrication
System
DISASSEMBLY
AND
ASSEMBLY
I
Remove
bolt
securing
pump
cover
to
pump
body
Separate
pump
cover
from
pump
body
2
Slide
out
outer
rotor
from
pump
body
3
Remove
oil
pressure
regulator
plug
washer
shim
spring
and
valve
4
Assemble
oil
pump
in
reverse
order
of
disassembly
Note
a
When
placing
oil
pump
in
a
vice
use
extreme
care
not
to
distort
pump
body
and
cover
in
the
jaws
b
Do
not
pull
out
drive
shaft
pin
securing
drive
shaft
and
inner
rotor
Shaft
is
press
fitted
to
rotor
with
the
pin
caulked
EL044
Fig
EL
3
Oil
Pump
l
l
Tightening
torque
Oil
pump
cove
bolt
0
39
to
0
5
2
kltm
2
8
to
3
8
ti
Ib
Regulator
valve
plug
4
0
to
5
0
kltm
29
to
36
ft
bl
INSPECTION
Wash
all
parts
in
cleaning
solvent
and
dry
wiih
compressed
air
I
hispect
pump
body
and
cover
for
cracks
or
excessive
wear
2
Inspect
pump
rotors
for
excessive
wear
3
Check
inner
rotor
shaft
for
looseness
in
pump
body
4
Inspect
regulator
valve
for
wear
or
scoring
5
Check
regulator
spring
to
see
that
it
is
not
worn
on
its
side
or
collapsed
6
Using
a
feeler
gauge
check
tip
clearance
00
and
outer
rotor
to
body
clearance
CD
shown
in
Fig
EL
4
EL059
1
Outer
rotor
to
body
clearance
2
Tip
clearance
3
Gap
between
rotor
and
stnight
edge
4
Gap
between
body
and
straight
edge
ig
EL
4
Checking
Rotor
Clea
nce
7
Place
a
straight
edge
across
the
face
of
pU
mp
and
depress
it
slightly
as
shown
in
Fig
EL
4
Check
gap
@
between
body
and
straight
edge
or
gap
@
between
rotor
and
straight
edge
Gap
0
03
to
0
06
mm
0
0012
to
0
0024
in
Rotor
side
clearance
rotor
to
bot
tom
cover
clearance
with
gasket
should
satisfy
the
specifications
Standard
Wear
limit
Rotor
side
clearance
mm
in
0
04
to
0
08
rotor
to
bottom
cover
0
0016
to
0
031
0
20
0
0079
Rotor
tip
clearance
V
mm
in
Less
than
0
20
0
0079
0
12
0
0047
Outer
rotor
to
body
mm
in
0
15
to
0
21
0
50
0
0197
clearance
CD
0
0059
to
0
083
EL3
Cooling
System
TEM
COUPLlNG
Non
Califomia
model
equipped
with
air
conditioning
Tem
coupling
is
a
type
of
fan
coupling
which
is
provided
with
a
temperature
control
system
The
conventional
coupling
always
slips
the
fan
at
a
high
speed
under
a
constant
ratio
regardless
of
the
engine
cooling
requirement
The
slipping
ratio
of
the
Tem
coupling
however
is
properly
changed
with
the
cooling
requirement
ON
denotes
that
cooling
is
required
and
the
fan
operates
up
to
about
2
900rpm
When
high
cooling
is
not
required
during
cold
season
with
the
engine
warmed
up
etc
the
oper
ation
is
placed
under
OFF
condition
and
the
fan
slips
at
about
2
050
rpm
The
coiled
bimetal
thermostat
installed
on
the
front
center
portion
of
the
Tem
coupling
detects
temperature
of
air
passing
through
the
radiator
The
air
temperature
is
directly
relative
to
the
engine
coolant
tempera
ture
and
the
inside
slide
valve
is
opened
or
closed
as
required
and
thus
the
ON
OFF
control
is
performed
When
the
air
temperature
rises
the
bimetal
is
expanded
and
the
valve
is
opened
silicone
oil
is
forwarded
to
the
groove
that
transmits
torque
and
the
system
is
placed
under
ON
con
dition
When
the
valve
closes
silicone
oil
is
not
supplied
to
the
groove
oil
in
the
groove
is
accumulated
on
the
Tem
coupling
periphery
due
to
the
centrifu
1
Bi
metal
thermostat
2
Slide
valve
3
Reserve
chamber
fOl
OFF
4
Bearing
5
Coupling
part
labyrinth
6
Driven
part
C0130
Fig
CO
5
Tem
coupling
gal
force
and
led
into
the
reserve
chamber
Now
oil
is
eliminated
from
the
groove
and
the
system
is
placed
under
OFF
condition
With
this
system
when
fan
cooling
is
not
required
the
output
loss
IS
miniinized
and
noise
can
be
far
reduced
Q
i
tionalCOUPling
WATER
PUMP
SPEED
Q
ON
OFF
Tem
coupling
WATER
PUMP
SPEED
C0029
Fig
CO
6
Characteristic
of
Tern
coupling
I
SPECTION
Check
Tem
coupling
for
oil
leakage
or
bend
of
bimetaL
If
the
above
symptoms
are
found
replace
it
with
a
new
one
as
an
assembly
CO
4
THERMOSTAT
REMOVAL
AND
INSTALLATION
I
Drain
cool
nt
partiaUy
2
Disconnect
upper
radiator
hose
at
water
outlet
3
Disconnect
air
hose
for
air
injec
tion
systein
at
check
valve
Fxcept
FU
models
4
Loosen
belt
for
air
injechon
system
by
loosening
idler
pulley
se
curing
nut
and
adjusting
bolt
Except
FU
models
CD
@
ID
I
2
3
C0053
Idler
pulley
Nut
Water
outlet
Fig
CO
7
Disconnecting
Air
Hose
and
Loosening
Belt
Except
FU
models
5
Loosen
bolts
and
remove
idler
pulley
bracket
Except
FU
models
6
Disconnect
air
induction
pipe
FU
models
7
Remove
bolts
and
remove
water
outlet
gasket
and
thermostat
from
thermostat
housing
I
Thermostat
2
Air
check
valve
Except
FU
models
3
Water
outlet
Fig
CO
Removing
Thennostat
8
After
checking
thermostat
rein
stall
with
a
new
housing
gasket
in
place
9
Reinstall
water
outlet
u
V
O
I
MAX
Ii
1i
i
iT
1
I
I
11
1
i
MINij
o
f
G
p
rl
MAX
ii
i
p
It
ot
MINi
II
L
Cooling
System
l
CQ074
Pressure
relief
valve
opens
f
C007S
Vacuum
valve
opens
INSPECTION
1
Check
the
amount
of
coolant
in
the
reservoir
tank
If
the
coolant
level
is
below
the
MIN
level
remove
the
re
servoirtank
ruler
cap
and
add
enough
oolant
to
reach
MAX
level
If
the
reservoir
tank
is
empty
check
the
coolantlevel
in
the
radiator
If
the
coolant
in
the
radiator
is
insuf
ficient
pour
it
into
radiator
up
to
the
radiator
cap
and
also
pour
it
into
the
reservoir
tank
until
MAX
level
If
the
coolant
in
the
reservoir
tank
d
ecreases
abnormally
rapid
check
for
a
leak
in
the
cooling
system
REMOVAL
AND
INSTALLATION
1
Reservoir
tank
is
only
inserted
to
reservoir
tank
bracket
and
can
be
easily
removed
To
install
reservoir
tank
reverse
the
order
of
remova
Fig
CO
12
Opefation
of
ReserVoir
Tank
SERVICE
DATA
AND
SPECIFICATIONS
Thermostat
Valve
opening
temperature
Oc
OF
Maximum
valve
lift
mmjOC
in
oF
Radiator
Type
Manual
transmission
Automatic
tralUJ1lission
Cap
relief
pressure
kg
cm2
psi
Testing
pressure
kg
cm
2
psi
Fan
Fan
belt
deflection
mm
in
cO
6
Temperate
type
Frigid
type
Tropical
type
82
180
88
190
76
5
I
70
8
95
8
loo
8
90
0
3
I
203
0
31j2
i
2
0
31
194
Corrugated
fm
type
Corrugated
fm
type
equipped
with
oil
cooler
0
9
I
3
1
6
23
8
to
12
0
31
to
0
47