Front
Axle
Front
Suspension
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
COIL
SPRING
Models
equipped
with
air
conditioning
Models
not
equipped
with
air
conditioning
10
5
x
100
x
375
0
413
x
3
94
x
1476
1
62
90
7
Spring
constant
kg
mm
Ib
in
10
8
x
100
x
375
0
425
x
3
94
x
1476
1
65
92
4
Dimension
A
x
C
x
L
AxCxL
Wire
diameter
mm
in
x
Coil
diameter
mm
in
x
Free
length
mm
in
STRUT
ASSEMBLY
Shock
absorber
type
Piston
rod
diameter
mm
in
Piston
diameter
mm
in
Stroke
nun
in
Damping
force
at
0
3
m
1
0
ft
sec
Expansion
kg
Ib
Compression
kg
Ib
Double
acting
hydraulic
20
0
79
30
1
18
164
6
46
30
to
40
66
to
88
17
to
23
37
to
51
STABILIZER
BAR
Bar
diameter
Identification
mark
mm
in
20
0
79
Red
INSPECTION
AND
ADJUSTMENT
WHEEL
ALIGNMENT
Unladen
1
Kingpin
inclination
Turning
angle
of
front
wheel
Inside
Outside
mm
in
degree
degree
0
to
1030
j040
to
3010
1055
t9
3025
2
I
to
3
0
04
to
0
12
6
30
to
13
70
SO
to
9020
Camber
Caster
degree
degree
Toe
in
degree
degree
380
to
420
31
io
to
35
i0
I
Tankful
of
fuel
radiator
coolant
and
engine
oil
Spare
tire
jack
hand
tool
and
mats
in
designed
position
2
For
Wagon
only
FA
13
DATSUN
210
Model
8310
Series
SECTIONRA
REAR
AXLE
REAR
SUSPENSION
CONTENTS
LINK
TYPE
REAR
AXLE
REAR
AXLE
ASSEMBLY
REAR
AXLE
SHAFT
AND
WHEEL
BEARING
REAR
AXLE
CASE
REAR
SUSPENSION
SHOCK
ABSORBER
COIL
SPRING
LI
N
K
ASSEMBLY
RA
2
RA
3
RA
3
RA
4
RA
5
RA
5
RA
5
RA
6
RA
6
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
INSPECTION
AND
ADJUSTMENT
SHOCK
ABSORBER
REAR
AXLE
TIGHTENING
TORQUE
TROUBLE
DIAGNOSES
AND
CORRECTIONS
SPECIAL
SERVICE
TOOLS
RA
8
RA
8
RA
8
RA
8
RA
8
RA
9
RA
lO
RA
ll
Rear
Axle
Rear
Suspension
LINK
TYPE
I
Gl
Q
e
@
f
@CJe
y
fI
o
@
1
I
@
1
Rear
axle
case
2
Drain
plug
3
Filler
plug
4
Breather
cap
5
Breather
6
Rear
axle
case
end
shim
7
Bearing
collar
8
Oil
seal
9
Rear
a
le
beariJ
g
wh
elb
ing
10
Bearing
spacer
11
Rear
axle
shaft
12
Shock
absorber
lower
end
bolt
13
Shock
absorber
assembly
14
Special
washer
1
S
Shock
absorber
mounting
bushing
A
16
Shock
absorber
mounting
bushing
B
1
7
Bound
bumper
cover
18
Bound
bum
rubber
19
Shock
absorbe
c
mounting
insulator
20
Coil
spring
21
Upper
link
bushing
boIt
22
Upper
Iinkbu
hing
789
23
Upper
IinIt
24
Lower
IinIt
bUWDS
bolt
2S
Lower
link
bushing
26
Lower
link
27
Torque
arrester
Tightening
torque
kg
m
ft
tb
@
6
0
tu
10
43
to
72
@
7
0
to
S
O
51
to
58
@
1
5
to
2
0
11
to
14
@
7
0
to
8
0
51
to
58
RA543
Fig
RA
l
Reo
Axle
ond
Su
pe1l8ion
A
mbly
RA
2
I
AA552
Fig
RA
18
Shock
A
bllOrber
Upper
End
2
Remove
bolt
securing
shock
ab
sorber
lower
end
and
remove
shock
absorber
Note
When
removing
shock
ebsorber
lower
end
from
bracket
Iueeze
shock
absorber
end
lift
it
out
right
aJ
o
J
to
accommodate
emb
ss
ment
inside
bracket
c
RA486
Fig
RA
19
Shock
Absorber
Lower
End
Brocket
Inspection
I
Test
shock
absorber
and
compare
with
specification
given
in
Service
Data
and
Specifications
Replace
if
nece
ry
2
Check
for
cracks
Also
check
pis
ton
rod
for
straightness
3
Check
all
rubber
parts
for
wear
cracks
damage
or
deformation
Re
place
if
necessary
Installation
Install
shock
absorber
in
the
reverse
order
of
removal
Note
Tighten
shock
absorber
upper
end
nut
to
specification
until
it
is
fully
tightened
to
thread
end
of
pis
ton
rod
Then
securely
tighten
lock
nut
Rear
Axle
Rear
Suspension
@
Tightening
tonlU1l
Shock
absorber
upper
end
nut
1
5
to
2
0
kg
m
11
to
14
ft
b
Shock
absorber
lower
end
n1
t
7
0
to
8
0
k
l
m
51
to
58
ft
bl
CAUTION
I
Be
careful
not
to
damage
or
bend
piston
rod
during
operation
b
Do
not
open
or
heat
gas
filled
type
shock
absorbers
COIL
SPRING
Removal
Block
front
wheels
with
chocks
2
Raise
rear
of
car
high
enough
to
permit
working
underneath
and
place
stands
solidly
under
body
member
on
both
sides
3
Support
under
center
of
dif
ferential
carrier
with
a
garage
jack
4
Remove
rear
wheels
5
Remove
bolts
securing
shock
absorber
lower
ends
on
each
side
C
J
1
v
I
JJJ
RA485
Fig
RA
20
RemoviTIII
Bolt
Securing
Shock
Abwrber
Lower
End
6
Lower
jack
slowly
and
remove
coil
springs
on
each
side
after
they
are
fully
extended
RA546
Fig
RA
21
Removing
Coil
Spring
RA
6
Inspection
1
Check
coil
spring
for
yield
defor
mation
or
cracks
2
Test
spring
and
compare
with
specifications
given
in
Service
Data
and
Specifications
3
Check
all
rubber
parts
for
wear
cracks
damage
or
deformation
Re
place
if
necessary
InsteDatlon
Install
coil
spring
in
the
reverse
order
ofremoval
CAUTION
Correctly
fit
open
end
on
spring
seat
CD
Tightening
torque
Shock
absorber
lowel
end
nut
7
010
8
0
kg
51
to
58
ft
b
LINK
ASSEMBLY
Removal
It
is
possible
to
remove
one
link
assembly
alone
When
removing
more
than
two
link
assemblies
remove
axle
assembly
first
Refer
to
Rear
Axle
Assembly
for
removal
Remove
upper
link
or
lower
link
alone
by
removing
bolt
on
each
end
Fig
RA
22
Removing
Upper
Link
RA553
Fig
RA
23
Remouing
Lower
Link
ear
Axl
Re
r
Suspen
sion
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
Model
I
Sedan
Hatchback
Wagon
Item
Type
Link
Coil
spring
Wire
diameter
mm
in
r
102
OA02
10
5
OA
13
Coil
diameter
nun
in
I
90
3
54
Free
length
nun
in
I
365
14
37
379
14
92
Effective
turns
I
8
75
Spring
constant
kg
mm
Ib
in
I
1
71
95
8
L91
I07
0
Identification
color
I
Yellow
Shock
absorber
Maximum
length
L
mm
in
I
540
2126
Stroke
nun
in
I
187
5
738
I
nDU
AA504
Shock
absorber
maximum
length
L
INSPECTION
AND
ADJUSTMENT
SHOCK
ABSORBER
Damping
force
at
0
3
m
LO
ft
s
Expansion
Compression
kg
lb
kg
lb
48
to
68
I
06
to
150
19
to
33
42
to
73
REAR
AXLE
End
play
Thickness
of
rear
axle
case
end
shim
mm
in
mm
in
0
10
to
0
45
0
0039
to
Om77
0
Q75
0
0030
0
150
0
0059
0
225
0
0089
0300
0
0118
RA
B
BRAKE
PEDAL
a
a
Fr
play
h
Free
height
d
Depressed
height
Tightening
torque
Icg
m
ft
tb
@
@
Push
rod
or
operating
rod
lock
nut
1
6
to
2
2
12
to
16
Brake
lainp
switch
lock
nut
1
2
to
I
5
9
to
11
BR121A
Fig
BR
1
Adjusting
Broke
Pedal
I
Adjust
pedal
height
h
to
the
specifications
by
moving
brake
lamp
switch
and
operating
rod
if
equipped
with
brake
booster
Pedal
height
h
143
to
149
mm
5
63
to
5
87
inl
Then
secure
brake
lamp
switch
and
operating
rod
C
l
Tightening
tOlque
Blake
lamp
witch
lock
nut
1
2
to
1
5
kg
m
9
to
11
ft
lb
Operating
lad
lock
nut
1
6
to
2
2
kg
m
12
to
16
ft
b
Brake
System
ADJUSTMENT
2
With
brake
booster
Adjustment
is
not
necessary
under
normal
conditions
Check
pedal
free
play
If
it
exceeds
the
above
specifica
tion
adjust
push
rod
length
refer
to
brake
booster
for
adjustment
by
re
moving
master
cylinder
rerer
to
Mas
ter
Cylinder
for
removal
3
After
adjustment
is
completed
depress
brake
pedal
several
times
to
ensure
that
it
travels
over
its
entire
stroke
smoothly
without
squeaking
noise
twisting
or
interference
Pedal
depr
d
Might
d
more
than
70
mm
2
76
in
FRONT
DISC
BRAKE
Front
disc
brake
does
not
require
adjustment
under
normal
conditions
since
pad
to
rotor
clearance
is
auto
malically
adjusted
by
elasticity
of
piston
seal
REAR
BRAKE
Auto
edJuster
type
Adjustment
is
not
necessary
under
normal
conditions
since
brake
drum
t
shoe
clearance
is
automatically
compensated
for
by
operating
hand
brake
Wlien
brake
drum
to
shoe
clearance
is
correct
operating
noise
of
adjuster
is
not
heard
even
if
hand
brake
is
operated
HAND
BRAKE
I
Adjust
rear
brake
shoe
to
drum
clearance
before
adjusting
hand
brake
2
Turn
turnbuckle
so
that
when
hand
brake
control
lever
is
pulled
by
specified
force
lever
stroke
or
number
of
notches
is
as
follows
Pulling
fOil
20
kg
44
Ib
lever
stroke
93
to
106
mm
3
66
to
4
17
in
Numbel
of
notches
7
to
8
BR
2
f
BAQ05A
Fig
BR
2
Adjusting
Hand
Brake
Then
tighten
lock
nut
securely
3
After
returning
hand
brake
con
trol
lever
to
its
original
position
ensure
that
e
All
rear
brake
toggle
levers
return
to
their
original
positions
Rear
cables
are
not
slack
HAND
BRAKE
WARNING
LAMP
SWITCH
Bend
hand
brake
warning
lamp
switch
plate
down
so
that
brake
warn
ing
light
comes
on
when
ratchet
at
hand
brake
lever
is
moved
back
one
notch
and
goes
out
when
returned
to
its
original
position
BLEEDING
HYDRAULIC
SYSTEM
Hydraulic
brake
system
must
be
bled
whenever
any
line
has
been
dis
connected
or
air
has
in
some
way
entered
system
Spongy
pedal
action
is
an
indica
tion
that
air
has
entered
brake
system
Bleeding
hydraulic
system
deserves
much
attention
as
it
is
an
essential
element
in
regular
brake
servicing
Clean
all
dirt
around
master
cyl
inder
reservoir
remove
reservoir
cap
and
top
up
reservoir
with
recommend
edbrake
fluid
Note
Do
not
mix
two
different
brand
oils
2
Thoroughly
clean
mud
or
dust
from
bleeder
valve
so
that
outlet
hole
is
free
from
foreign
particles
Install
a
bleeder
hose
on
bleeder
valve
INSTALLATION
INSTRUCTIONS
Typical
Glrllng
B
ake
Pad
SYIlem
Girling
disc
brakes
are
very
similar
to
ATE
disc
brakes
except
that
the
piston
seal
does
not
pul
the
piston
and
brake
pads
away
from
the
rotor
In
the
Girling
System
with
the
pistons
i
the
relaxeilposition
the
pad
just
touches
the
rotor
Ped
Removal
1
Raise
the
car
alid
removiHire
and
wheel
2
Girling
disc
brake
pads
ere
held
in
piece
either
by
a
retainer
plates
or
b
retainer
pins
Retainer
plates
are
boiled
to
the
caliper
housing
and
need
only
to
be
loosened
and
roteted
out
of
the
way
Some
models
use
anti
raWe
springs
which
must
be
replaced
whenever
new
pads
ere
installed
The
retainer
pins
are
held
in
place
by
hairpin
type
spring
clips
There
are
two
types
of
breke
pads
used
with
the
retainer
pins
One
is
cut
away
for
the
pin
end
the
other
is
drilled
These
padS
ere
definitely
not
interchengeable
3
Remove
the
reteiner
4
Lift
padS
up
and
out
of
the
celiper
Pad
Installation
1
Attach
a
piece
of
hose
to
the
bleeder
screw
and
place
the
hose
into
a
container
2
Open
bleeder
screw
one
turn
and
with
even
pressure
push
the
pistons
down
to
the
bottom
of
the
caliper
bores
3
Tighten
the
bleeder
screw
and
remove
the
piece
o
hose
This
procedure
makes
room
for
the
added
thickness
of
the
new
linings
4
Reposition
the
pad
retainer
and
the
anti
rattle
spring
i
used
and
tighten
the
bolts
or
replace
the
retaining
pins
and
screw
them
with
the
hairpin
Iips
5
Check
to
be
sure
you
have
a
high
hard
pedal
then
test
the
car
See
Instructions
On
Back
of
Ball
For
Correct
Usage
of
EMP
Gh11ng
dlac
brall
Ilmple
to
art
lc
Depending
III
ppU
aUon
atalnln
pilla
nd
clip
may
blt
placed
by
larga
QU
pin
Form
No
91
INSPECTION
Brake
drum
I
Check
inner
diameter
of
brake
drum
to
make
sure
it
is
properly
round
and
tapered
If
it
is
not
repair
or
replace
brake
drum
Inner
diameter
Standard
diametel
203
2
mm
8
in
Maximum
diameter
204
5
mm
8
05
in
Out
of
loundness
ellipticity
less
than
0
02
mm
0
0008
in
Radial
runout
less
than
0
1
mm
0
004
in
Total
indicator
reading
Taper
less
than
0
02
mm
0
0008
in
Measured
at
a
point
40
mm
1
57
in
flam
inlet
2
Contact
surface
with
which
lin
ings
come
into
contact
should
be
fine
finished
with
No
120
to
150
sandpaper
3
Using
a
drum
racer
finish
brake
drum
by
machining
if
it
shows
any
sign
of
score
marks
partial
wear
or
stepped
wear
on
its
contact
surface
Note
After
brake
drum
has
been
completely
re
conditioned
or
re
placed
check
drum
and
shoes
for
proper
contact
pattern
Brake
e
embly
1
Replace
any
linings
which
are
cracked
worn
or
oil
stained
2
If
lining
is
worn
to
less
than
the
specified
value
replace
Lining
wear
limit
Minimum
thickness
1
5
mm
0
059
in
3
Replace
any
shoe
return
springs
which
are
broken
or
fatigued
4
Replace
fatigued
anti
rattle
spring
damaged
pin
and
or
retainer
Wheel
cylinder
I
Replace
any
cylinder
or
piston
which
is
scratched
scored
or
worn
on
its
sliding
contact
surface
Brake
System
2
Replace
worn
parts
if
piston
to
cylinder
clearance
is
beyond
limit
Piston
ta
cylinder
clearance
less
than
0
15
mm
0
0059
in
3
Replace
any
piston
cup
which
is
worn
or
otherwise
damaged
4
Replace
if
contacting
face
of
cyl
inder
and
shoe
is
worn
locally
or
in
step
5
Replace
any
damaged
dust
cover
fatigued
piston
spring
or
faulty
thread
ed
parts
6
Replace
any
tube
connector
which
is
worn
on
its
threaded
portion
INSTALLATION
Install
rear
brake
in
reverse
order
of
removal
closely
observing
the
follow
ing
1
Tighten
following
parts
to
speci
fied
torque
CAUTION
When
installing
brake
tube
use
Flare
Nut
Torque
Wrench
6694310000
ifl
Tightening
torque
Flared
nut
1
5
to
1
8
kg
m
11
to
13
fHb
Ail
bleedel
0
7
to
0
9
kg
m
15
1
to
6
5
ft
Ib
Wheel
cylinder
mounting
bolt
0
6
to
0
8
kg
m
4
3
to
5
8
ft
b
2
There
are
two
types
of
adjusters
which
have
right
thread
or
left
thread
R
H
brake
Right
thread
adjuster
L
H
brake
Left
thread
adjuster
3
Sparingly
apply
a
coat
of
brake
grease
to
the
following
points
Lubricating
points
e
Adjuster
nut
and
rod
threads
Mating
surfaces
between
adjuster
and
toggle
lever
and
pin
and
roller
BR
ll
0
J
o
BR
117
A
Fig
BR
24
Lubricating
Points
of
Adju
ter
4
Referring
to
Fig
BR
25
for
locations
of
lubricating
points
apply
a
coat
of
brake
grease
to
these
points
Exercise
care
not
to
allow
grease
to
come
into
contact
with
lining
or
ad
juster
screws
Lubricating
points
e
Contact
areas
between
wheel
cyl
inder
anchor
block
and
brake
shoe
e
Mating
surfaces
between
brake
shoe
and
brake
disc
Contact
areas
between
hand
brake
adjuster
and
brake
shoe
Contact
areas
between
brake
disc
brake
shoe
and
toggle
lever
Contact
areas
between
anti
rattle
pin
spring
retainer
and
brake
shoe
Fig
BR
25
Lubricating
Points
5
To
prevent
water
from
entering
brake
drum
apply
dry
sealant
to
brake
disc
mounting
surfaces
of
the
follow
ing
parts
Wheel
cylinder
Anti
rattle
spring
6
Make
sure
that
entire
brake
shoe
fits
in
place
7
Make
sure
that
adjuster
operates
properly
8
After
installation
is
completed
check
and
adjust
shoe
to
drum
clear
ance
by
operating
hand
brake
several
times
9
Bleed
brake
system