Erigine
crankcase
EI
gine
cooling
system
Transmission
case
Final
drive
case
housing
Steering
gear
box
Fuel
tank
Air
conditioning
system
Refrigerant
Compressor
oil
f
tl
It
J
4
i
1
protect
the
catalytic
cop
verter
froitr
contamination
t
n
General
Information
APPROXIMATE
REFILL
CAPACITIES
Without
oil
filter
AI4
Al5
w
Al5
M
T
AfT
MiL
A
T
Liter
US
measure
3
2
3
qt
2
8
3
qt
3
7
llLgt
33
3
qt
5
2
5
qt
5
0
5Y
qt
5
9
6
Y
at
57
6qt
1
3
2
Y
ot
1
2
2
pt
53
5
qt
0
9
1
pt
0
25
pt
50
13
Y
I
0
8
tol
Okg
1
8
to
2
2
1b
0
237
8
0
floz
Withoil
Without
heater
With
heatfr
MaDllal
soeed
5
spee
Automatic
1
1
Includes
2
7
liters
2
US
qt
2
Imp
qt
for
torque
converter
RECOMMENDED
FUEL
Use
an
unleaded
or
low
lead
gaso
line
with
a
minimum
octane
rating
of
91
RON
Research
Octane
Number
For
cars
equipp
d
with
the
Cataly
tic
converter
California
and
FU
mod
els
use
only
unleaded
gasoline
to
RECOMMENDED
Lubricant
GasOline
engine
oil
Gear
oil
Transmission
and
steering
Differential
Au
omatic
TIM
fluid
Multi
purpose
grease
Brake
and
clutch
fluid
Anti
freeze
L
NDED
LUBRICAN
COMMENDED
i
I
VISCOSITY
NUMBER
t1
NGON
0
L
J
I
j
H
I
IlL
I
t
l
I
lc
30
ItM
7
l
t
U
I
ItM
I
L
L
tJ
30
I
I
fu
JIl
inld
do
o
II
L
liOwl
1
I
I
1
10
I
I
I
I
t
I
I
j
r
I
I
J
1
21
l
1
I
71
c
DIUt
I2lItMOl
UGIIII
FI
R
NIl
I
01
a
Specifications
Remarks
APISE
API
GL4
Further
details
refer
to
recommended
SAE
viscosity
chart
API
GL
5
Type
DEXRON
NLGI
No
2
Lithium
soap
base
DOT
US
FMVSS
No
116
Ethylene
glycol
base
GI
5
Imp
meas4re
2
qt
2
qt
3Y
qt
2
it
4
qt
4
q
5Y
qt
5
qt
2Y
pt
2
pt
4
qt
I
pt
pt
II
gal
1
8
to
2
2
lb
83f1
oz
Ji
j
j
10
Replenish
coolant
and
check
for
leaks
INSPECTION
I
Submerge
thermostat
in
hot
water
SOC
90F
above
the
specified
temperature
Refer
to
Service
Data
and
Specifications
2
After
preparing
for
the
marked
screwdriver
at
about
8
mm
0
31
in
from
the
tip
inspect
the
lift
height
H
of
valve
by
inserting
it
f
C0097
Fig
CO
g
In
pecting
Thermostat
3
Now
place
thermostat
in
water
SoC
90F
below
the
specified
temper
ature
If
thermostat
does
not
operate
at
the
above
specified
temperature
it
must
be
replaced
because
it
cannot
be
repaired
Note
If
necessary
check
a
new
ther
mostat
before
installing
it
in
the
engine
RADIATOR
The
radiator
filler
cap
is
designed
to
maintain
a
pre
set
pressure
0
9
kgfcm2
13
psi
above
atmospheric
pressure
The
relief
valve
consisting
of
a
blow
off
valve
and
a
vacuum
valve
helps
to
prevent
the
coolant
from
boiling
by
giving
pressure
to
it
How
ever
when
the
pressure
is
reduced
below
atmospheric
pressure
the
vacu
wn
valve
allows
air
to
re
enter
the
radiator
preventing
the
formation
ofa
vacuum
in
the
cooling
system
On
models
equipped
wi
th
the
au
to
malic
transmission
the
oil
cooler
is
Cooling
System
combined
with
the
radiator
to
cool
transmission
fluid
REMOVAL
AND
INSTALLATION
1
Drain
coolant
into
a
clean
con
tainer
2
Disconnect
radiator
upper
and
lower
hoses
On
models
with
automat
ic
transmission
disconnect
cooler
inlet
and
ou
tlet
lines
from
radiator
3
Rem
Ne
fan
shroud
retaining
bolts
and
remove
fan
shroud
4
Remove
radiator
retaining
bolts
and
then
remove
radiator
upward
S
I
nstaD
radiator
in
the
reverse
se
quence
of
removal
Note
the
fol
lowing
I
Insert
hoses
in
their
positions
until
they
bottom
2
Ensure
that
arrow
marks
on
hoses
are
clearly
visible
from
upper
direction
when
hoses
are
assembled
3
Ensure
that
clearance
between
radiator
hose
and
any
adjacent
parts
is
30
mm
1
18
in
min
On
air
condi
tioner
equipped
models
a
minimum
clearance
of
18
mm
0
71
in
should
exist
between
compressor
and
hose
4
Ensure
that
clearance
be
tween
shroud
and
fan
is
even
at
any
place
Note
Be
careful
not
to
damage
radi
ator
fins
and
core
tube
when
install
ing
INSPECTION
Radiator
cap
should
be
checked
for
working
pressure
at
regular
tune
up
intelVals
First
check
rubber
seal
on
cap
for
tears
cracks
or
deteriontion
after
cleaning
it
Then
ins
taD
radiator
cap
on
a
tester
If
cap
does
not
hold
or
will
not
release
at
the
specified
pres
sure
replace
cap
Fig
CO
lO
Testing
Radiator
Cap
CO
5
Also
inspect
radiator
for
leakage
using
cap
tester
and
applying
a
pres
sure
of
1
6
kgfcm2
23
psi
If
a
leakage
is
detected
repair
or
replace
radiator
ET116
Fig
CO
II
Testing
Cooling
System
Prtuurt
RADIATOR
RESERVOIR
TANK
OPERATION
The
radiator
reservoir
tank
is
mounted
to
the
right
hand
side
core
support
through
the
bracket
When
the
coolant
temperature
in
the
radiator
rises
and
pressure
builds
up
to
an
extent
the
pressure
relief
valve
provided
in
the
radiator
cap
opens
to
release
excess
coolant
into
the
re
servoir
tank
When
the
coolant
temper
ature
lowers
and
pressure
decreases
in
the
radiator
the
vacuum
valve
provid
ed
in
the
radiator
cap
opens
to
allow
the
coolant
to
re
enter
the
radiator
Vacuumswltching
valve
The
vacuum
switching
valve
changes
the
vacuum
passage
by
the
electrical
signa
The
solenoid
installed
in
the
valve
moves
the
needle
valve
and
controls
vacuum
signal
in
order
to
change
the
vacuum
advance
I
c
III
J
IL
jll
J
EC164A
Fig
EC
82
Vacuum
Switching
Valve
Thermal
vacuum
valve
3
port
type
U
S
A
modele
except
FU
model
The
thermal
vacuum
valve
detects
engine
cooling
water
temperature
and
controls
the
vacuum
signal
for
distrib
utor
vacuum
advance
mechanism
This
3
port
type
thermal
vacuum
valve
is
a
2
stage
action
type
That
is
when
the
water
temperature
is
too
low
or
high
the
acuum
signal
is
transmit
ted
to
the
distributor
ffi2
To
air
cleaner
From
B
PT
valve
From
distributor
EC156A
Fig
EC
83
Thermal
Vacuum
Valve
3
port
type
Top
detecting
switch
For
M
T
models
The
top
detecting
switch
for
M
T
models
is
located
on
the
side
face
of
the
transmission
gear
box
A
plunger
of
the
switch
detects
the
position
of
the
striking
rod
and
Emission
Control
System
changes
the
continuity
between
two
lead
wires
EC165A
Fig
EC
84
Top
Detecting
Switch
Top
detecting
switch
For
Celifornla
AfT
model
The
top
detecting
switch
for
Arr
models
is
installed
as
a
plug
for
t
e
governor
feed
line
pressure
take
out
port
for
service
This
switch
detects
the
line
pressure
for
the
band
servo
release
side
and
front
clutch
and
changes
the
continui
ty
between
lead
wires
to
the
switch
body
EC166A
Fig
EC
85
Top
Detecting
Switch
AfT
model
Vacuum
delay
valve
The
vacuum
delay
valve
prevents
a
rapid
vacuum
change
in
the
distributor
vacuum
advance
line
This
valve
is
designed
for
one
way
operation
and
consists
of
a
one
way
umbrella
valve
and
a
sintered
steel
fluidic
restrictor
B
P
T
valve
side
J
l
1
Sintered
metric
disc
2
One
way
unbreUa
valve
EC860
Fig
EC
86
Vacuum
Delay
Value
EC
29
In
line
orifice
Some
orifices
are
installed
in
the
midway
at
the
vacuum
line
The
size
of
the
orifice
is
important
to
control
vacuum
advance
Therefore
pay
attention
not
to
lose
them
and
install
a
proper
part
when
replacing
Orifice
EC167A
Fig
EC
87
In
line
Orifice
REMOVAL
AND
INSTALLATION
f
Vacuum
switching
valve
The
vacuum
switching
valve
is
located
on
the
rear
end
of
the
intake
manifold
I
Disconnect
a
pair
of
lead
wires
from
valve
and
two
rubber
tubes
2
Loosen
two
screws
securing
valve
to
intake
manifold
Vacuum
switching
valve
can
then
be
taken
out
3
Installation
is
in
the
reverse
s
quence
of
removal
EC16BA
Fig
EC
88
Removing
Vacuum
Switching
Valve
Top
detecting
switch
For
M
T
models
The
top
detecting
switch
is
located
on
the
side
face
of
the
transmission
gear
box
I
Disconnect
a
pair
of
lead
wires
2
Unscrew
the
switch
body
itself
The
switch
can
then
be
taken
out
3
Installation
is
in
the
reverse
se
quence
of
removal
dl
Tightening
torque
Top
cietectingswitch
2
0
to
3
0
kll
m
14
to
22
fHbl
@
EC892
Fig
EC
89
Remouing
Top
Detecting
Switch
Top
detecting
switch
For
AfT
models
The
top
detecting
switch
is
installed
on
the
side
face
of
the
gear
box
I
Disconnect
a
lead
wire
for
top
switch
2
Loosen
switch
itself
Switch
can
then
be
taken
out
Note
When
the
switch
is
remo
ed
automatic
transmission
fluid
flows
out
Prepare
some
rugs
to
prevent
the
fluid
rom
flowing
out
EC169A
Fig
EC
90
Remouing
Top
Detecting
Switch
An
models
3
Insta
tion
is
in
the
reverse
se
quence
of
removal
Emission
Control
System
dl
r
ingtorq
Top
detecting
switch
2
0
to
3
0
kll
m
14
to
22
ft
bl
Thermal
vacuum
valve
3
port
type
The
thermal
vacuum
valve
is
instal
led
on
the
rear
end
of
the
engine
cylinder
head
I
Drain
engine
coolant
about
one
liter
lUllS
qt
Ulmp
qt
2
Remove
manifold
nut
securing
heat
shi
eld
plate
r
l
EC170A
Fig
EC
91
Remouing
Hoot
Shield
Pwte
3
Disconnect
3
vacuum
hoses
and
unscrew
valve
itself
Valve
can
then
be
taken
out
4
Install
thermal
vacuum
valve
in
the
reverse
sequence
of
removal
At
this
time
the
valve
should
be
tighten
ed
to
a
tilt
angle
of
300
Note
Be
sure
to
apply
oealer
to
threads
o
the
valve
prior
to
instal
ling
new
valve
t
J
T1g11taning
torqUe
Thermal
cuum
waive
Less
than
2
2
kll
m
16
ft
bl
Manifold
nut
1
5
to
2
0kg
m
11
to
14
ft
bl
From
distributor
From
B
P
T
valve
From
air
cleaner
ECl71A
Fig
EC
92
mtalling
Thermal
Vacuum
Value
3
port
type
Vacl
ul11
delay
valVe
The
vacuum
delay
Valve
is
installed
on
the
midway
o
the
vacuum
tube
between
the
carburetor
and
distributor
vacuum
advance
mechanism
In
installing
the
valve
make
sure
that
the
brown
face
sid
is
connected
to
the
carburetor
side
Carburetor
sid
C
r
i
J
EG
30
Distributor
side
One
way
umbreDa
valve
Sintered
metal
disc
EC277
Fig
EC
93
In
tolling
Vacuum
Deloy
Value
The
3N71
B
trammission
is
a
fully
automatic
unit
consisting
primarily
of
a
3
element
hydraulic
torque
converter
and
two
planetary
gear
sets
Two
multiple
disc
c1utclies
a
multiple
disc
brake
brake
band
and
one
way
clutch
provide
the
friction
elements
necessary
to
obtain
the
desired
function
of
the
two
planetary
gear
ets
A
hydraulic
control
system
is
used
to
operate
the
friction
elements
and
automatic
shift
controls
TORQUE
CONVERTER
The
torque
converter
is
attached
to
the
crankshaft
through
a
flexible
drive
plate
Heat
generat
in
the
t
rque
converter
is
dissipated
by
circulating
the
transmission
fluid
through
an
oil
to
water
type
cooler
in
the
radiator
lower
tank
The
welded
comtruction
of
the
torque
co
verter
prevents
di
3
ssembly
or
service
unless
highly
specialized
equipment
is
available
Qj
gJ
Autpmatic
Trimsmissi6n
DEScRIPTION
FLUID
RECOMMENDAnON
Use
DEXRON
type
automatic
transmission
fluid
only
IDENTIFICATION
NUMBER
Stamped
position
The
plate
is
attached
to
the
right
han
side
of
transmission
case
AT
M
Fig
AT
l
Identification
Number
Identification
of
number
arranaemanta
JAPAJllUTOIlATlC
TRAJISIIISSIO
C8
Ull
MODEL
X
0
12
3
NO
7
6
0
1
2
34
Number
designation
76
0
I
2
34
L
Serial
productioo
number
for
the
month
Month
of
production
1
Jan
2
Feb
X
Oct
Y
Nov
Z
Dec
Lut
IJgUre
denotins
the
year
A
D
IJ
III
J
W
f
r
lrr
G
1
Transmission
case
2
Oil
pump
3
Front
clutch
4
Band
brake
5
Rear
dutch
6
Front
planetary
geat
7
Rear
planetary
gear
8
One
way
clutch
9
Low
4
Reverse
brake
10
Oil
distributor
11
Governor
12
utput
shaft
13
Rear
extension
14
Oil
pan
IS
Control
valve
16
Input
shaft
17
Torque
converter
18
Converter
housi
19
Drive
pia
te
Tightening
torque
T
of
bolts
and
nuts
kg
m
ft
lb
@
T
4
to
5
29
to
36
@
T
14
to
16
101
to
116
@
T
4
5
to
5
5
33
to
40
@
T
0
6
to
0
8
4
3
to
5
8
@
T
0
5
to
0
7
3
6
to
5
1
T
2
0
to
2
5
14
to
18
@
T
1
3
to
1
8
9
to
13
@
T
0
55
ta
0
75
4
0
to
5
4
CD
T
0
25
to
0
35
1
8
to
2
5
AT312
Fig
AT
2
3N71B
Automatic
Trammiuion
AT
2
Automatic
Transmission
HYDRAULIC
CONTROL
UNIT
AND
VALVES
The
hydraulic
or
a
tomatic
control
system
is
comprised
of
four
4
basic
groups
the
pressure
supply
system
the
pressure
regulating
system
the
flow
control
valves
and
the
friction
elements
PRESSURE
SUPPLY
SYSTEM
The
pressure
supply
system
consists
of
a
gear
type
oil
pwnp
driven
by
the
engine
through
the
torque
converter
The
pump
provides
pressure
for
aU
hydraulic
and
lubrication
needs
PRESSURE
REGULATOR
VALVES
The
pressure
regulating
valves
con
trol
the
output
pressure
of
the
oil
pump
Pre
ure
rellulator
valve
The
pressure
regulator
valve
con
trois
mainline
pressure
based
on
throttle
opening
for
the
operation
of
the
band
clutches
and
brake
Governor
valve
The
governor
valve
transmits
re
gulated
pressure
based
on
car
peed
to
the
shift
valves
to
control
upshifts
and
downshifts
Vacuum
throttle
valve
The
vacuum
throttle
valve
transmits
regulated
pressure
based
on
engine
load
vacuum
This
pressure
controls
the
pressure
regulator
valve
Also
this
pressure
is
applied
to
one
end
of
the
shift
valves
in
opposition
to
governor
pressure
which
acts
on
the
other
end
of
the
shift
valves
controlling
upshift
and
downshift
speeds
FLOW
CONTROL
VALVES
Manual
valve
The
manual
valve
is
moved
manual
Iy
by
the
car
operator
to
select
the
different
drive
ranges
1
2
ShHt
valve
The
1
2
shift
valve
automaticaIly
shifts
the
transmission
from
first
to
second
or
from
second
to
first
depend
ing
upon
governor
and
throttle
pres
sure
along
with
accelerator
position
solenoid
downshift
valve
See
Hy
draulic
Control
Circuits
Drive
2
2
3
ShHt
valve
The
2
3
shift
valve
automaticaIly
shifts
the
transmission
from
second
to
top
gear
or
from
top
to
second
de
pending
upon
governor
and
throttle
pressure
or
accelerator
position
sole
noid
downshift
valve
See
Hydraulic
Control
Circuits
Drive
3
Range
2
3
Tlmlnll
valve
For
2
3
shifts
a
restrictive
orifice
slows
the
application
fluid
to
the
front
clutch
while
the
slower
reacting
band
is
allowed
to
release
This
prevents
a
hard
2
3
or
3
2
shift
Under
heavy
load
however
the
engine
will
tend
to
run
away
during
the
2
3
or
3
2
shift
pause
therefore
a
2
3
timing
valve
using
throttle
and
governor
pressure
is
used
to
bypass
the
restrictive
orifice
during
such
heavy
load
conditions
Solenoid
down
hHt
valve
The
solenoid
downshift
valve
is
activated
electrically
when
the
ac
celerator
is
f1oor
d
causing
a
forced
downshift
from
top
to
second
top
to
first
or
second
to
first
gear
depending
upon
car
speed
governor
pressure
AT
3
Pre
ure
modified
valve
The
pressure
modifier
valve
assists
the
mainline
pressure
regulator
valve
in
lowering
mainline
pressure
during
high
speed
light
load
conditions
such
as
steady
speed
cruise
Governor
pres
sure
working
against
a
spring
opens
the
valve
which
aUows
modified
throt
tle
pressure
to
work
against
the
pres
sure
regulator
valve
spring
lowering
mainline
pressure
Lower
operating
pressure
under
light
load
reduces
oil
temperature
and
increases
transmis
sian
life
Throttle
back
up
valve
The
throttle
back
up
valve
assists
the
vacuum
throttle
valve
to
increase
line
pressure
when
the
manual
valve
is
shifted
either
to
2
or
I
range
Second
lock
valve
The
second
lock
valve
is
used
to
bypa
the
1
2
shift
valve
to
maintain
the
band
apply
pressure
in
2
posi
tion
The
valve
is
also
used
as
an
oil
passage
for
the
1
2
shift
valve
band
apply
pressure
in
D2
D3
and
12
Range
CLUTCHES
AND
BAND
SERVOS
The
servo
pistons
of
the
clutches
low
reverse
brake
and
band
are
moved
hydraulically
to
engage
the
clutches
brake
and
apply
the
band
The
clutch
and
brake
istons
are
released
by
spring
tension
and
band
piston
is
released
by
spring
tension
and
hy
draulic
pressure
DI
RANGE
LOW
GEAR
Po
r
flow
With
the
shift
selector
in
0
low
gear
engine
torque
is
traJWnitted
through
the
applied
rear
clu
tch
to
the
internal
gear
of
the
front
gear
set
The
c1o
kwise
rotation
o
f
the
front
inter
naI
gear
causes
the
front
planet
gears
to
rotate
clockwise
driving
the
com
pound
sun
gear
counterclockwise
The
front
planetary
carrier
is
splined
to
the
output
shaft
This
cau
the
planet
gears
to
drive
the
sun
gear
instead
of
walking
around
the
sun
gear
This
counterclockwise
rotation
of
the
sun
gear
causes
the
rear
planet
gears
to
rotate
clockwise
With
the
one
way
clutch
holding
the
rear
planet
carrier
the
rear
planetary
gears
turn
the
rear
internal
gear
and
output
shaft
clock
wise
in
a
reduction
ratio
of
approxi
mately
2
46
to
L
Fluid
flow
Manual
Valve
2
3
Automatic
Transmission
Fiont
gear
set
Rear
gear
set
Input
t1uOllsh
rear
clutch
Output
shaft
Held
by
on
way
clutch
Input
from
front
gear
set
Output
to
real
gear
set
AT330
1
J
ld
AT081
Front
clutch
Reu
clutch
Low
and
revcrx
brake
Brake
band
servo
Onto
way
clutch
OFF
ON
OFF
OFF
HOLDING
Fig
AT
12
MochanicaIOp
rationduri
DJ
Ra
Governor
Valve
Pressure
Modifier
Valve
15
2nd
3rd
Shift
Valve
lst
2nd
Shift
Valve
2nd
3rd
Timing
Valve
1st
2nd
Shift
Valve
j
Rear
Clutch
I
Second
Lock
Valve
Second
Lock
Valve
LOrifice
Check
Valve
2nd
3rd
Shift
Valve
AT12
Automatic
Transmission
D3
RANGE
3RD
GEAR
Front
gear
set
Rei
r
gear
set
Input
through
flODt
and
rear
clutches
Power
flow
In
D3
range
engine
troque
is
transmitted
through
both
clutches
The
front
clutch
turns
the
internal
gear
of
the
forward
gear
set
clockwise
The
rear
clutch
turns
the
sun
gears
in
a
clockwise
direction
also
With
both
the
internal
gear
and
the
sun
gear
of
the
forward
gear
set
turning
in
the
same
direction
at
the
same
speed
the
planet
gears
are
locked
in
position
and
turn
as
a
unit
The
output
shaft
spIined
to
the
forward
planet
carrier
turns
at
a
ratio
of
L
Output
shaft
AT332
Front
clutch
ON
Ij
1f
Front
clutch
Rear
e1utd
Low
reverse
brake
Brake
band
On
way
clutch
ON
ON
OFF
OFF
Pressure
rdeaJe
OFF
A
T083
Fill
AT
I6
Mechanical
Operation
hiring
D
Ronge
Fluid
flow
Governor
pre
ure
increases
to
the
poinl
that
it
can
overcome
the
com
bined
forces
of
spring
and
throttle
pressure
and
move
the
2nd
3rd
shift
valve
When
the
2nd
3rd
shift
valve
opens
pressure
passes
through
the
valve
lands
to
the
2
3
timing
valve
and
on
to
apply
the
front
clutch
and
release
the
brake
band
The
car
is
now
in
D3
or
direct
drive
the
rear
clutch
was
already
applied
Manual
Valve
I
Governor
Valve
IS
Pressure
Modifier
Valve
2nd
3rd
Timin8
Valve
2nd
3rd
Shift
Valve
ht
2nd
Shift
Valve
1st
2nd
Shift
Valve
8
Second
Lock
Valve
9
Band
Servo
Apply
Side
2
i
I
I
Band
Servo
is
released
t
Second
Lock
Valve
L
Orifice
Check
Valve
2nd
3rd
Shift
Valve
10
r
Band
Servo
Rele
Side
I
L
2nd
3rd
Timing
Valve
I
I
I
Front
Clutch
I
J
Second
Lock
Valve
I
Rear
Clutch
I
3
AT
16