Engine
Electrical
System
STARTING
MOTOR
Type
S1I4
160B
I
Sl14
163E
S114
253
Outer
diameter
of
commutator
mm
in
More
than
32
1
26
More
than
29
L14
Minimum
length
of
brush
mm
in
12
0
47
II
0
43
Brush
spring
tension
kg
Ib
1
4
to
1
8
3
1
to
4
0
1
6to
2
0
3
5
to
4
4
Clearance
between
bearing
metal
and
armature
shaft
mm
in
Less
than
0
2
0
008
Clearance
R
between
pinion
front
edge
and
pinioIl
stopper
mm
in
0
3
to
2
5
0
012
to
0
098
Difference
T
in
height
of
pinion
nun
in
0
3
to
1
5
0
012
to
0
059
ALTERNATOR
Type
LRI5049
Minimum
length
of
brush
mm
in
More
than
7
5
0
295
Brush
spring
pressure
gr
oz
255
to
345
8
99
to
12
17
Slip
ring
outer
diameter
nun
in
More
than
30
1
18
DISTRIBUTOR
Air
gap
mm
in
D4K8
19
I
D4K8
l3
I
D4K8
18
I
D4K8
02
D4K8
15
I
D4K8
16
0
3
to
0
5
0
012
to
0
020
Type
Cap
il1s
ation
resistance
M
1
More
than
50
Rotor
head
insulation
resistance
Mil
More
than
50
Cap
carbon
point
length
mm
in
10
0
39
Vacuum
advance
0
105
4
13
0
170
6
69
0
80
3
15
0
105
4
13
0
70
2
76
0
170
6
69
Distributor
degree
distributor
9
250
3
225
12
265
9
300
15
300
6
5
300
mmHg
inHg
9
84
8
86
10
43
11
81
11
81
11
81
Centrifugal
advance
0
550
6
550
0
550
0
550
0
750
0
750
Distributor
degree
distributor
14
2
300
14
2
300
13
5
2
400
13
5
2
400
10
2
400
10
2
400
rpm
EE
32
Engine
Electrical
System
IGNITION
COIL
Type
CIT
30
STC
30
Primary
resistance
at
200C
680F
U
0
84
to
1
02
Secondary
resistance
at
200C
680F
KU
8
2
to
12
4
SPARK
PLUG
BP5ES
ll
L46PW
ll
BP5EQ
13
L46PM
13
BPR5ES
BP4E
ll
L47PW
ll
BP4EQ
13
L47PM
13
BPR4ES
Type
BP6ES
I1
L44PW
I1
BP6EQ
13
L45PM
13
BPR6ES
BP7ES
II
L45PW
II
BP7EQ
13
L44PM
13
BPR7ES
Plug
gap
mm
in
1
0
to
1
1
1
1
to
1
3
0
8
to
0
9
0
039
to
0
043
0
043
to
0
051
0
031
to
0
035
TIGHTENING
TORQUE
Magnetic
switch
terminal
SI14
160B
S114
163E
S1l4
253
kg
em
in
Ib
Magnetic
switch
attaching
bolts
Starting
motor
Gear
case
attaching
bolts
Pulley
nut
Alternator
through
bolts
Spark
plug
kg
cm
in
Ib
75
to
100
65
to
87
115
to
160
100
to
139
38
to
51
3
to
44
kg
em
in
lb
kg
m
ft
Ib
kg
cm
in
Ib
kg
m
ft
Ib
64
to
85
56
to
74
4
5
to
6
0
33
to
43
60
to
70
52
to
61
1
5
to
2
5
II
to
18
EE
33
Manual
Transmission
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
Transmission
model
F4W60L
FS5W60L
Item
No
of
speeds
4
5
Synchromesh
type
Warner
Shift
type
t
3
I
I
R
2
4
2
4
R
r
I
I
1
3
5
1st
3
513
3
513
2nd
2
170
2
170
3rd
1
378
1
378
Gear
ratio
4th
1
000
1
000
5th
0
846
Rev
3
764
3
464
Final
gear
ratio
3
700
3
700
155
13
6
15
13
4PR
16
5
Speedometer
Tire
155SRI3
16
5
gear
ratio
175
70SR13
16
5
Oil
capacity
liter
US
pt
Imp
pt
1
3
2
U
2
Y
I
1
2
2
i
i
i
MT31
The
3N71
B
trammission
is
a
fully
automatic
unit
consisting
primarily
of
a
3
element
hydraulic
torque
converter
and
two
planetary
gear
sets
Two
multiple
disc
c1utclies
a
multiple
disc
brake
brake
band
and
one
way
clutch
provide
the
friction
elements
necessary
to
obtain
the
desired
function
of
the
two
planetary
gear
ets
A
hydraulic
control
system
is
used
to
operate
the
friction
elements
and
automatic
shift
controls
TORQUE
CONVERTER
The
torque
converter
is
attached
to
the
crankshaft
through
a
flexible
drive
plate
Heat
generat
in
the
t
rque
converter
is
dissipated
by
circulating
the
transmission
fluid
through
an
oil
to
water
type
cooler
in
the
radiator
lower
tank
The
welded
comtruction
of
the
torque
co
verter
prevents
di
3
ssembly
or
service
unless
highly
specialized
equipment
is
available
Qj
gJ
Autpmatic
Trimsmissi6n
DEScRIPTION
FLUID
RECOMMENDAnON
Use
DEXRON
type
automatic
transmission
fluid
only
IDENTIFICATION
NUMBER
Stamped
position
The
plate
is
attached
to
the
right
han
side
of
transmission
case
AT
M
Fig
AT
l
Identification
Number
Identification
of
number
arranaemanta
JAPAJllUTOIlATlC
TRAJISIIISSIO
C8
Ull
MODEL
X
0
12
3
NO
7
6
0
1
2
34
Number
designation
76
0
I
2
34
L
Serial
productioo
number
for
the
month
Month
of
production
1
Jan
2
Feb
X
Oct
Y
Nov
Z
Dec
Lut
IJgUre
denotins
the
year
A
D
IJ
III
J
W
f
r
lrr
G
1
Transmission
case
2
Oil
pump
3
Front
clutch
4
Band
brake
5
Rear
dutch
6
Front
planetary
geat
7
Rear
planetary
gear
8
One
way
clutch
9
Low
4
Reverse
brake
10
Oil
distributor
11
Governor
12
utput
shaft
13
Rear
extension
14
Oil
pan
IS
Control
valve
16
Input
shaft
17
Torque
converter
18
Converter
housi
19
Drive
pia
te
Tightening
torque
T
of
bolts
and
nuts
kg
m
ft
lb
@
T
4
to
5
29
to
36
@
T
14
to
16
101
to
116
@
T
4
5
to
5
5
33
to
40
@
T
0
6
to
0
8
4
3
to
5
8
@
T
0
5
to
0
7
3
6
to
5
1
T
2
0
to
2
5
14
to
18
@
T
1
3
to
1
8
9
to
13
@
T
0
55
ta
0
75
4
0
to
5
4
CD
T
0
25
to
0
35
1
8
to
2
5
AT312
Fig
AT
2
3N71B
Automatic
Trammiuion
AT
2
Automatic
Transmission
HYDRAULIC
CONTROL
UNIT
AND
VALVES
The
hydraulic
or
a
tomatic
control
system
is
comprised
of
four
4
basic
groups
the
pressure
supply
system
the
pressure
regulating
system
the
flow
control
valves
and
the
friction
elements
PRESSURE
SUPPLY
SYSTEM
The
pressure
supply
system
consists
of
a
gear
type
oil
pwnp
driven
by
the
engine
through
the
torque
converter
The
pump
provides
pressure
for
aU
hydraulic
and
lubrication
needs
PRESSURE
REGULATOR
VALVES
The
pressure
regulating
valves
con
trol
the
output
pressure
of
the
oil
pump
Pre
ure
rellulator
valve
The
pressure
regulator
valve
con
trois
mainline
pressure
based
on
throttle
opening
for
the
operation
of
the
band
clutches
and
brake
Governor
valve
The
governor
valve
transmits
re
gulated
pressure
based
on
car
peed
to
the
shift
valves
to
control
upshifts
and
downshifts
Vacuum
throttle
valve
The
vacuum
throttle
valve
transmits
regulated
pressure
based
on
engine
load
vacuum
This
pressure
controls
the
pressure
regulator
valve
Also
this
pressure
is
applied
to
one
end
of
the
shift
valves
in
opposition
to
governor
pressure
which
acts
on
the
other
end
of
the
shift
valves
controlling
upshift
and
downshift
speeds
FLOW
CONTROL
VALVES
Manual
valve
The
manual
valve
is
moved
manual
Iy
by
the
car
operator
to
select
the
different
drive
ranges
1
2
ShHt
valve
The
1
2
shift
valve
automaticaIly
shifts
the
transmission
from
first
to
second
or
from
second
to
first
depend
ing
upon
governor
and
throttle
pres
sure
along
with
accelerator
position
solenoid
downshift
valve
See
Hy
draulic
Control
Circuits
Drive
2
2
3
ShHt
valve
The
2
3
shift
valve
automaticaIly
shifts
the
transmission
from
second
to
top
gear
or
from
top
to
second
de
pending
upon
governor
and
throttle
pressure
or
accelerator
position
sole
noid
downshift
valve
See
Hydraulic
Control
Circuits
Drive
3
Range
2
3
Tlmlnll
valve
For
2
3
shifts
a
restrictive
orifice
slows
the
application
fluid
to
the
front
clutch
while
the
slower
reacting
band
is
allowed
to
release
This
prevents
a
hard
2
3
or
3
2
shift
Under
heavy
load
however
the
engine
will
tend
to
run
away
during
the
2
3
or
3
2
shift
pause
therefore
a
2
3
timing
valve
using
throttle
and
governor
pressure
is
used
to
bypass
the
restrictive
orifice
during
such
heavy
load
conditions
Solenoid
down
hHt
valve
The
solenoid
downshift
valve
is
activated
electrically
when
the
ac
celerator
is
f1oor
d
causing
a
forced
downshift
from
top
to
second
top
to
first
or
second
to
first
gear
depending
upon
car
speed
governor
pressure
AT
3
Pre
ure
modified
valve
The
pressure
modifier
valve
assists
the
mainline
pressure
regulator
valve
in
lowering
mainline
pressure
during
high
speed
light
load
conditions
such
as
steady
speed
cruise
Governor
pres
sure
working
against
a
spring
opens
the
valve
which
aUows
modified
throt
tle
pressure
to
work
against
the
pres
sure
regulator
valve
spring
lowering
mainline
pressure
Lower
operating
pressure
under
light
load
reduces
oil
temperature
and
increases
transmis
sian
life
Throttle
back
up
valve
The
throttle
back
up
valve
assists
the
vacuum
throttle
valve
to
increase
line
pressure
when
the
manual
valve
is
shifted
either
to
2
or
I
range
Second
lock
valve
The
second
lock
valve
is
used
to
bypa
the
1
2
shift
valve
to
maintain
the
band
apply
pressure
in
2
posi
tion
The
valve
is
also
used
as
an
oil
passage
for
the
1
2
shift
valve
band
apply
pressure
in
D2
D3
and
12
Range
CLUTCHES
AND
BAND
SERVOS
The
servo
pistons
of
the
clutches
low
reverse
brake
and
band
are
moved
hydraulically
to
engage
the
clutches
brake
and
apply
the
band
The
clutch
and
brake
istons
are
released
by
spring
tension
and
band
piston
is
released
by
spring
tension
and
hy
draulic
pressure
3
Blowout
piston
by
directing
a
jet
of
air
into
hole
in
clutch
drum
AT155
Fig
AT
61
Blowing
out
PWton
In
pectlon
Refer
to
page
AT
32
for
Inspection
of
Front
Clutch
As
mbly
Assemble
in
reverse
the
order
of
disassembly
Dip
all
parts
in
clean
automatic
transmission
fluid
before
assembling
Note
that
the
number
of
drive
and
driven
plates
varies
with
type
of
vehicle
For
details
refer
to
Serv
ice
Data
Specifications
I
After
rear
clutch
is
assembled
check
to
be
sure
that
clearance
be
tween
snap
ring
Q
and
retaining
plate
@
is
held
within
specified
clearance
Speelfied
d
0
8
to
1
6
mm
0
031
to
0
083
inl
AT156
Fig
AT
62
Meaiuring
Ring
to
Plate
C
canInce
2
Testing
rear
c1u
ch
Install
rear
clutch
on
oil
pump
cover
Blow
compressed
air
i
1to
oil
hole
to
test
for
definite
clutch
operation
Automatic
Transmission
II
AT1
7
Fill
A
T
63
Te
ting
Rear
Clutch
LOW
REVERSE
BRAKE
D1
mbly
I
Follow
steps
as
described
in
page
AT
27
for
Transmission
Disassembly
2
Blowout
piston
by
directing
a
jet
of
air
into
oil
hole
in
clutch
piston
In
pectlon
1
Check
drive
plate
facing
for
wear
or
demege
if
necesaary
replace
Drive
plate
thielm
Standard
1
9
to
2
05
mm
0
075
to
0
081
in
Allowable
limit
1
8
mm
0
071
inl
2
Test
piston
return
spring
for
weakness
Discard
if
weakened
beyond
use
3
Replace
defective
parts
with
new
ones
As
mbly
I
After
low
reverse
piston
is
installed
assemble
thrust
spring
ring
return
spring
thrust
washer
and
one
way
clutch
inner
race
Refer
to
Assembly
in
Transmission
page
AT
29
for
tightening
torque
and
special
service
tools
2
Insert
dished
plate
driven
plate
drive
plate
and
reiaining
plate
into
transmission
case
in
that
order
Install
snap
ring
to
secure
the
installation
AT
33
3
Without
disturbing
the
above
setting
check
to
be
sure
that
clearance
between
snap
ring
and
retaining
plate
is
within
specified
limits
If
nece
ry
use
other
plates
of
different
thickness
until
correct
clearance
is
obtained
Specified
deereM8
0
80
to
1
25
mm
0
031
to
0
049
inl
4
Blow
compressed
air
into
oil
hole
in
low
roverse
brake
to
test
for
deftnite
brake
operation
Fill
AT
64
Tuting
Low
Reverse
Broke
SERVO
PISTON
D1
mbly
I
Blowout
piston
by
dilecting
a
jet
of
air
into
hole
in
release
side
of
piston
2
Remove
servo
piston
return
spring
In
p
ctlon
Check
piston
for
wear
damage
or
other
defects
which
might
interfere
with
proper
brake
opcration
Fig
AT
65
Removing
Piaton
Automatic
Transmission
Inspection
I
Check
valves
for
sign
of
burning
tension
if
necessary
replace
5
Check
oil
passages
in
valve
body
and
if
necessary
replace
4
Examine
for
any
sign
of
damage
for
sign
of
damage
and
other
condi
2
Check
to
be
certain
that
oil
or
score
marks
on
separate
plate
If
tions
which
might
interfere
with
prop
strainer
is
in
good
condition
If
found
left
unheerlcd
oil
will
bypass
correct
er
valve
operation
damaged
in
any
manner
discard
oil
passages
causing
many
types
of
6
Check
bolts
for
stripped
threads
3
Test
valve
springs
for
weakened
abnormalities
in
the
system
Replace
as
required
Valve
spring
chart
Mean
coil
Installed
Wiredia
No
of
Free
length
Valve
sprma
mm
in
dia
active
coil
mm
in
Length
Load
mm
in
mm
in
kg
lbl
Manual
detent
1
3
6
0
15
0
32
4
26
5
5
5
0
051
0
236
1
276
1
043
12
1
Pressure
regulator
1
2
10
5
13
0
43
0
23
5
2
8
0
047
0
413
1
693
0
925
6
2
Pressure
modifier
0
4
8
0
5
0
18
5
9
0
0
1
0
01
6
0
315
0
728
0
354
0
2
2nd
shift
0
6
6
0
f
16
0
32
0
16
0
0
625
1st
0
024
0
236
1
260
0
630
1
378
2nd
3rd
shift
0
7
6
2
18
0
41
0
17
0
1
40
0
028
0
244
1
614
0
669
3
09
2nd
3rd
timing
0
7
5
5
15
0
32
5
27
0
0
55
0
028
0
217
1
280
1
063
1
21
Throttle
back
up
0
8
6
5
14
0
36
0
18
8
1
92
0
031
0
256
1417
0
740
4
23
Solenoid
downshift
0
5
5
0
12
0
22
0
12
5
0
60
0
0217
0
197
0
866
0
492
1
32
Second
lock
0
55
5
0
16
0
33
5
21
0
0
60
0
0217
0
197
1
319
0
827
1
32
Throttle
relief
0
9
5
6
14
0
26
8
19
0
2
19
0
035
0
220
1
055
0
74g
4
83
Orifice
check
0
23
4
77
12
0
15
5
11
5
om
0
0091
0
lg78
0
610
0
453
0
02
Primary
governor
0
45
8
3
5
0
21
8
7
5
0
215
0
0177
0327
0
858
0
295
0
474
Secondary
governor
0
7
8
5
5
5
25
2
10
5
1
10
0
028
0
335
0
992
0
413
2
43
T
37
Automatic
Transmission
SERVICE
DATA
AND
SPECIFICATIONS
General
specificetions
Automatic
transmission
model
3N71B
2
0
I
Stall
torque
ratio
Transmission
gear
ratio
1st
2nd
Top
Reverse
2
458
1458
1
000
2
182
Oil
Automatic
transmission
fluid
Dexron
type
Oil
capacity
5
5liten
SUUS
qt
4Ulmp
qt
Approximately
2
7
liten
2UUS
qt
2
lmp
qt
in
torque
converter
Spec
lcetlona
end
edJuatment
Automatic
transmission
assembly
Model
code
number
Non
California
models
Sedan
and
Hatchback
Non
Califomia
models
Wagon
California
models
All
models
X0l61
X0165
X01l5
Torque
converter
assembly
Stamped
mark
on
the
TIC
Front
clutch
Number
of
drive
plates
Number
of
driven
plates
Clearance
Thickness
of
retaining
plate
l2
C
mm
in
mm
in
3
3
1
6
to
2
0
0
063
to
0
079
10
6
0
417
10
8
0
425
11
0
0
433
11
2
0
441
II
4
0
449
11
6
0
457
Rear
clutch
Number
of
drive
plates
Number
of
driven
plates
Clearance
Thickness
of
retaining
plate
nun
in
mm
in
3
3
0
8
to
1
6
0
031
to
0
063
8
35
0
3287
AT
51