03-02-22
Suspension
03-02-22
washer and the nut on the upper stud
from the upper side of the spring
upper seat. Torque the nut to specifi-
cations.
6. Extend the shock absorber and
locate the lower stud in the hole in
mounting bracket on the rear axle
housing. Install a new self-locking at-
taching nut and torque to specifica-
tion.
MUSTANG AND COUGAR
Removal
1.
Disconnect the shock absorber
from the spring clip plate (Fig. 30).
2.
Remove the shock absorber ac-
cess cover from the luggage compart-
ment (Fig. 28).-(On convertible mod-
els,
remove the rear seat and seat
back to reach the access cover.)
SHOCK ABSORBER ACCESS COVER
SHOCK ABSORBER UPPER ATTACHING NUT
LUGGAGE COMPARTMENT
FLOOR PANEL
F 1489-A
FIG. 28—Rear Shock Absorber
Access Cover
3.
Remove the shock absorber
upper attaching nut.
4.
Compress the shock absorber
and remove it from the vehicle. Re-
move the bushings and washers from
the shock absorber studs.
Installation
1.
Place the bushing and inner
washer on the shock absorber stud.
2.
Connect the upper stud to the
mounting, and install the bushing,
ACCESS COVER
F 1488-A
FIG. 29—Rear Shock Absorber
Upper Mounting
outer washer, and new nut on the
stud. Torque the nut to specification,
and install the cover.
3.
Connect the lower stud to the
spring clip plate, and install the bush-
ing, outer washer, and new nut on the
stud. Be sure that spring clip plate is
free of burrs. Tighten the nut to speci-
fication.
MONTEGO, FALCON, AND
FAIRLANE (EXCEPT
CONVERTIBLE)
Removal
1.
Open the luggage compartment
door, and remove the spare wheel and
tire.
On the Ranchero, remove the at-
taching screws, and lift the forward
half of the floor panel from the body;
then, remove the access cover from
the opening in the floor pan over the
shock absorber.
On station wagons, remove the ac-
cess cover from the opening in the
seat riser over the shock absorber.
2.
Fold back the floor mat and re-
move the shock absorber access cover
from the floor pan. Remove the nut,
outer washer, and rubber bushing that
attach the shock absorber to the upper
mounting in the floor pan (Fig. 29).
3.
Raise the vehicle and remove the
attaching nut, outer washer and bush-
ing from the shock absorber at the
spring clip plate (Fig. 30). Compress
the shock absorber and remove it
from the vehicle.
4.
If the shock absorber is service-
able and requires new bushings, remove
the inner bushings and washers from
the shock absorber studs.
Installation
1.
Place the inner washer and bush-
ing on each shock absorber stud.
2.
Expand the shock absorber and
position it to the spring clip plate and
to the mounting in the floor pan.
3.
Connect the lower stud to the
spring clip plate, and install the bush-
ing, outer washer, and new nut on the
stud (Fig. 30). Be sure the spring clip
plate is free of burrs.
On the Ranchero, after tightening
the nut to specification, install the for-
ward half of the floor panel.
4.
From the luggage compartment,
install the bushing outer washer and
new attaching nut to the upper mount-
ing stud (Fig. 29). Torque to specifica-
tion. On a station wagon, replace the
floor bed panel (14 screws).
5.
Place the spare wheel and tire in
the luggage compartment, and secure
it in the storage position.
MONTEGO AND FAIRLANE
CONVERTIBLE
Removal
1.
Remove the rear seat cushion
and seat back.
2.
Partially raise the vehicle on a
hoist. With an assistant under the ve-
hicle holding the shock absorber, re-
move the nut from the top of the
shock absorber.
3.
Remove the lower shock absor-
ber attaching nut and remove the
shock absorber.
Installation
1.
Position the washers and bush-
ings on the shock absorber and posi-
tion the shock absorber to the lower
attachment. Install the bushing, outer
washer, and new attaching nut and
torque the nut to specification (Part
3-13).
2.
Lower the vehicle and install the
bushing, outer washer, and new at-
taching nut on the top of the shock
absorber. Torque the nut to specifica-
tion.
3.
Install the rear seat back and
seat cushion.
LINCOLN CONTINENTAL
Removal
1.
Lift the vehicle and place support
stands under the axle housing. Posi-
tion the vehicle with a hoist to relieve
tension on the shock absorbers.
2.
Remove the screws that attach
the shock absorber mounting plate to
the crossmember (Fig. 31).procarmanuals.com
03-12-02
Wheels
And
Tires
03-12-02
LIFE GUARD TIRE
The Goodyear Power Cushion Tire
(available
on
Thunderbird, Lincoln
and Continental Mark
III
models)
fit-
ted with
the
Life Guard Safety Spare
provides
a
tire within
a
tire with
two
separate
air
chambers
(Fig.
3). If the
outer tire casing should
be
punctured
or otherwise damaged causing
it to go
flat,
the
Life Guard Safety Spare will
carry
the
load
of the
vehicle
and
will
allow driving
at
speeds
up to 40 mph
with good control
up to a
distance
of
40 miles.
A
Safety-Signal built into
the Life Guard tread produces
a
lope
or vibration indicating
the
outer tire
has lost pressure.
HUB AND ROTOR
ASSEMBLY
INNER
BEARING
CUP
GREASE
RETAINER
ADJUSTING
NUT
OUTER
BEARING
CONE
AND
ROLLER
INNER BEARING
CONE
AND
ROLLER
WHEEL
ASSEMBLY
F1416-A
F- 1380 •
A
FIG. 2—Front
Hub and
Rotor Bearing
and
Grease
Retainer Disc Brakes—Typical
FIG. 3—Life Guard Safety
Tire—Sectional View
IN-VEHICLE ADJUSTMENTS AND REPAIRS
HOISTING INSTRUCTIONS
Damage
to
steering linkage compo-
nents
and
front suspension struts
may
occur
if
care
is
not
exercised when
po-
sitioning
the
hoist adapters
of 2
post
hoists prior
to
lifting
the
vehicle.
If
a 2
post hoist
is
used
to
lift
the
vehicle, place
the
adapters under
the
lower arms
or
the No. 1
crossmember.
Do
not
allow
the
adapters
to
contact
steering linkage.
If the
adapters
are
placed under
the
crossmember,
a
piece
of wood (2x4x16 inches) should
be
placed
on the
hoist channel between
the adapters. This will prevent
the
adapters from damaging
the
front
sus-
pension struts.
FRONT WHEEL BEARING
ADJUSTMENT
The front wheel bearings should
be
adjusted
if the
wheel
is
loose
on the
spindle
or if the
wheel does
not
rotate
freely.
The
following procedures will
bring
the
bearing adjustment
to
speci-
fication.
DRUM BRAKES
1.
Raise
the
vehicle until
the
wheel
and tire clear
the
floor.
2.
Pry off the hub cap or
wheel
cover
and
remove
the
grease
cap (Fig.
1) from
the hu6.
3.
Wipe
the
excess grease from
the
end
of the
spindle,
and
remove
the
cotter
pin and nut
lock.
4.
While rotating
the
wheel,
hub,
and drum assembly, torque
the
adjust-
ing
nut to 17-25
ft-lbs
to
seat
the
bearings
(Fig.
4).
5.
Locate
the nut
lock
on the ad-
justing
nut so
that
the
castellations
on
the lock
are
aligned with
the
cotter
pin hole
in the
spindle.
6. Using
a 1
1/8-inch
box
wrench,
WITH WHEEL ROTATING
TORQUE ADJUSTING
NUT
TO 17-25 FT. LBS.
BACK ADJUSTING
NUT
OFF
1/2
TURN
back
off the
adjusting
nut one
half
turn. Retighten
the
adjusting
nut to
10-15 in-lbs with
a
torque wrench
or
finger tight.
7.
Position
the
lock
on the
adjust-
ing
nut and
install
a new
cotter
pin.
Bend
the
ends
of
the
cotter
pin
around
the castellated flange
of the nut
lock.
8. Check
the
front wheel rotation.
If
the
wheel rotates properly, install
the grease
cap and the hub cap or
wheel cover.
If the
wheel still rotates
roughly
or
noisily, clean, inspect
or
replace
the
bearings
and
cups
as re-
quired.
TIGHTEN ADJUSTING
NUT
TO
10-15 IN.-LBS.
INSTALL THE LOCK
AND
A
NEW COTTER
PIN
F1417-A
FIG. 4— Front Wheel Bearing Adjustmentprocarmanuals.com
03-12-03
Wheels And Tires
03-12-03
DISC BRAKES
1.
Raise the vehicle until the wheel
and tire clear the floor.
2.
Pry off the wheel cover and re-
move the grease cap (Fig. 2) from the
hub.
3.
Wipe the excess grease from the
end of the spindle, and remove the ad-
justing nut cotter pin and nut lock.
4.
Loosen the bearing adjusting nut
three turns. Then, rock the wheel,
hub,
and rotor assembly in and out
several times to push the shoe and lin-
ings away from the rotor.
5.
While rotating the wheel, hub,
and rotor assembly, torque the adjust-
ing nut to 17-25 ft-lbs to seat the
bearings (Fig. 4).
6. Back the adjusting nut off one
half turn. Then, retighten the adjust-
ing nut to 10-15 in-lbs with a torque
wrench or finger tight.
7.
Locate the nut lock on the ad-
justing nut so that the castellations on
the lock are aligned with the cotter
pin hole in the spindle.
8. Install a new cotter pin, and
bend the ends of the cotter pin around
the castellated flange of the nut lock.
9. Check the front wheel rotation.
If the wheel rotates properly, install
the grease cap and the hub cap or
wheel cover. If the wheel still rotates
roughly or noisily, clean or replace the
bearings and cups as required.
10.
Before driving the vehicle,
pump the brake pedal several times to
obtain normal brake lining to rotor
clearance and restore normal brake
pedal travel.
BALANCING LIFE
GUARD TIRE
Tires fitted with the Life Guard
Safety Spare are balanced in the same
manner as conventional tires. If an ex-
cessive out of balance condition exists
the following procedure can be used to
correct the condition:
1.
Remove the core housing and de-
flate both air chambers.
2.
Install the core housing.
3.
Unseat the beads of tire with the
bead breakers away from the valve
stem as shown in Fig. 5.
F 1383
FIG. 5—Breaking Top Bead of
Tire From Wheel Rim
4.
Rotate tire casing 90 degrees on
the wheel rim.
5.
Rotate the tire casing back and
forth on the rim to center the valve.
6. Inflate both chambers of the tire
following steps 13 through 15 of the
Tire Installation procedure.
7.
Balance the tire in the normal
manner.
CORRECTING VIBRATION
AND SHAKE-
LIFE GUARD TIRE
The condition of excessive vibration
and shake is generally the result of an
incorrect pressure relationship between
the inner and outer air chambers that
may cause the life guard to shift posi-
tion within the tire. The following
procedure should be used to correct
vibration and shake conditions:
1.
Check pressure of the inner and
outer air chambers on all four tires.
2.
If the inner chamber has at least
five psi more pressure than the outer
chamber the pressures should be ad-
justed and the tires rebalanced if nec-
essary.
3.
If the pressures of the inner and
outer air chambers are equal the Air
Container is leaking. To repair the
leaking air container the recommend-
ed procedures for the removal, repair
of air container, mounting, and bal-
ancing should be followed.
REMOVAL AND INSTALLATION
HOISTING INSTRUCTIONS
Damage to steering linkage compo-
nents and front suspension struts may
occur if care is not exercised when po-
sitioning the hoist adapters of 2 post
hoists prior to lifting the vehicle.
If a 2 post hoist is used to lift the
vehicle, place the adapters under the
lower arms or the No. 1 crossmember.
Do not allow the adapters to contact
the steering linkage. If the adapters
are placed under the crossmember, a
piece of wood (2x4x16 inches) should
be placed on the hoist channel be-
tween the adapters. This will prevent
the adapters from damaging the front
suspension struts.
WHEELS AND TIRES
WHEEL AND TIRE
REMOVAL
1.
Pry off the wheel hub cap or
wheel cover. Loosen but do not re-
move the wheel hub nuts.
2.
Raise the vehicle until the
wheel and tire clear the floor.
3.
Remove the wheel hub nuts
from the bolts, and pull the wheel
and tire from hub and drum.
F1424-
A
FIG.
6—Bead
Loosening Tool
REMOVING CONVENTIONAL
TIRE FROM WHEEL
The tire can be demounted on a
mounting machine. Be sure that the
outer side of the wheel is positioned
downward. If tire irons are used, fol-
low the procedure given here.
1.
Remove the valve cap and core,
and deflate the tire completely.
2.
With a bead loosening tool,
break loose the tire side walls from
the wheel (Fig. 6).
3.
Position the outer side of the
wheel downward, and insert two tire
irons about eight inches apart between
the tire inner bead and the back side
of the wheel rim. Use only tire irons
with rounded edges or irons designed
for removing tubeless tires.
4.
Leave one tire iron in position,
and pry the rest of the bead over the
rim with the other iron. Take small
bites with the iron around the tire inprocarmanuals.com