
07-02-09
C4 Automatic Transmission
07-02-09
11.
Remove the handle from the se-
lector lever.
12.
Install the selector housing and
lever assembly as shown in Figure 8.
Torque the attaching bolts 4-6 ft-lbs.
13.
Connect the dial indicator light.
14.
Install the pointer back-up
shield on the housing and lever assem-
bly.
15.
Install the dial housing and
tighten the attaching screws.
16.
Install the selector lever handle
and tighten the attaching screw.
17.
Position the selector lever in the
D position.
18.
Raise the vehicle. Install the
transmission manual lever rod to the
selector lever. Adjust the manual link-
age.
19.
Lower the vehicle and check the
transmission operation in each selo:c-
tor lever detent position.
BAND ADJUSTMENT
INTERMEDIATE BAND
1.
Clean all the dirt from the band
adjusting screw area. Remove and dis-
card the locknut.
2.
Install a new locknut on the ad-
justing screw. With the tool shown in
Fig. 13, tighten the adjusting screw
until the tool handle clicks. The tool is
a pre-set torque wrench which clicks
and overruns when the torque on the
adjusting screw reaches 10 ft-lbs.
I D1854-A
FIG. 13—Adjusting Intermediate
Band
Tool-T59P-77370-B
D1855-A
FIG. 14—Adjusting Low-Reverse
Band
3.
Back off the adjusting screw ex-
actly 1 3/4 turns.
4.
Hold the adjusting screw from
turning and torque the lock nut to
specification.
LOW-REVERSE BAND
1.
Clean all the dirt from the band
adjusting screw area. Remove and dis-
card the locknut.
2.
Install a new locknut on the ad-
justing screw with the tools shown in
Fig. 14, tighten the adjusting screw
until the tool handle clicks. The tool is
a pre-set torque wrench which clicks
and overruns when the torque on the
adjusting screw reaches 10 ft-lbs.
3.
Back off the adjusting screw ex-
actly 3 full turns.
4.
Hold the adjusting screw from
turning and torque the lock nut to
specification.
OIL PAN AND CONTROL
VALVE BODY REPLACEMENT
1.
Raise the vehicle so the trans-
mission oil pan is accessible.
2.
Drain the transmission fluid.
If the same fluid is to be used
again, filter the fluid through a 100
mesh screen. Re-use the fluid only if it
is in good condition.
3.
Remove the transmission fluid
pan attaching bolts, pan and gasket.
4.
Remove the valve body-to-case
attaching bolts (Fig. 25). Remove the
valve body from the case and the
transmission inner control levers.
5.
Refer to the Major Repair Oper-
ation for control valve body repair op-
eration.
6. Thoroughly clean and remove all
the gasket material from the pan and
the pan mounting face of the case. In-
stall the valve body to the case, engag-
ing the transmission inner control le-
vers with the valve body manual and
downshift valves.
7.
Install the eight valve body to
case attaching bolts. Torque the bolts
to specification. Operate the external
manual and downshift levers to check
for proper travel of the valve body
manual and downshift valves.
8. Place a new gasket on the pan.
Install the pan and attaching bolts.
Torque the bolts to specification. In-
stall the fluid filler tube if it was re-
moved. Torque the attaching nut to
specifications.
9. Lower the vehicle and fill the
transmission with fluid. Check the
transmission pan area for fluid leak-
age.
INTERMEDIATE SERVO
REPLACEMENT
1.
Raise the vehicle and remove the
four servo cover-to-case attaching
bolts.
2.
Remove the servo cover, gasket,
piston, and piston return spring. Re-
move the piston from the cover (Fig.
45).
3.
Remove the piston seals and
cover gasket.
4.
Install new piston seals on the
piston. Lubricate the piston seals with
clean transmission fluid. Install the
servo piston in the cover.
5.
Install the piston retvrn spring in
the case. Place a new gasicet on the
cover. Install the piston and cover into
the transmissic se. Use two 5/16
18 x 1 1/4 bolts, 180 degrees apart to
position the cover against the case.
6. Install the two servo cover at-
taching bolts. Remove the two 1 1/4
inch bolts and install two attaching
bolts.
Torque the bolts to specifica-
tion.
7.
Adjust the intermediate band.
Lower the vehicle and check the trans-
mission fluid level.
8. If the band can not be adjusted
properly, the struts are not in posi-
tion. Remove the pan and valve body.
Install the struts, valve body, pan, and
adjust the band. Refill the transmis-
sion with fluid.
LOW-REVERSE SERVO
PISTON REPLACEMENT
1.
Raise the vehicle on a hoist.
2.
Loosen the reverse band adjust-
ing screw lock nut. Tighten the reverse
band adjusting screw to 10 ft-lbs tor-
que.
(Tightening the screw will insure
that the band strut will be held against
the case by the band, preventing it
from falling down when the reverse
servo piston assembly is removed).
3.
Remove the four servo cover to
case attaching bolts. Remove the iden-
tification tag and vent tube retaining
clip.
Remove the servo cover and s»»^
from the case.
4.
Remove the servo piston from
the case. The piston seal cannot be re-
placed, without replacing the piston.
The seal is bonded to the piston.
5. To remove the piston from the
stem, insert a small screw driver in the
hole of the piston (Fig. 44). Remove
the piston attaching nut.
6. Position the accumulator spring
and spacer (Fig. 43) on the piston
stem. Make sure the crowned side of
the spring is facing toward the rod.
Install.a new piston on the piston re-
taining shaft. Install the attaching nut.
Torque the nut to specification.procarmanuals.com

07-03-09
FMX Transmission
07-03-09
4.
Remove the pointer back-up
shield attaching screws and the shield.
5.
Disconnect the dial indicator
light.
6. Disconnect the neutral start
switch and dial indicator light wires
from their connectors at the dash
panel.
7.
Remove the selector housing and
lever assembly attaching bolts. Re-
move the selector lever and housing.
8. Remove the selector lever to
housing attaching nut. Remove the
lever from the housing.
9. Install the selector lever in the
housing and install the attaching nut.
Torque the nut to 20 to 25 ft-lbs.
10.
Install the selector lever handle.
11.
Position the selector lever as
shown in Figure 10. With a feeler
gauge check the clearance between the
detent pawl and plate. The clearince
should be 0.005 to 0.010 inch. If nec-
essary, adjust the height of the detent
pawl as shown in Figure 10.
12.
Remo"~ the handle from tte se-
lector lever.
13.
Install the selector housing and
lever assembly as shown in Figure 4.
Torque the attaching bolts 4-6 ft-lbs.
14.
Connect the dial indicator light.
15.
Connect the neutral start switch
and dial indicator light wires to their
respective connectors at the dash
panel.
16.
Install the pointer back-up
shield and tighten the attaching
screws.
17.
Install the selector lever handle
and tighten the attaching screw.
18.
Position the selector lever in the
D position.
19.
Raise the vehicle. Install the
transmission manual lever rod to the
selector lever. Adjust the manual link-
age.
20.
Lower the vehicle and check the
transmission operation in each selec-
tor lever detent position.
BAND ADJUSTMENTS
FRONT BAND
ADJUSTMENT
1.
Drain the fluid from the trans-
mission by loosening the pan attach-
ing bolts starting at the rear of the
pan and working toward the front.
When most of the fluid has drained
from the pan, remove the remainder
of the attaching bolts. Use a clean
drain can equipped with a 100-mesh
screen if the fluid is to be reused.
Too/—
7225-C-13B
/A
-inch
Spacer
FRONT SERVO
ACTUATING LEVER
D 2048-A
FIG.
7
7—Adjusting Front Band—
Typical
2.
Remove the pan, then remove
the fluid filter and clip from the trans-
mission. Clean the inside of the pan.
Remove all gasket material from the
pan and pan mounting face of the
case.
3.
Loosen the front servo adjusting
screw lock nut.
4.
Pull back on the actuating rod,
and insert the 1/4 inch spacer between
the adjusting screw and servo piston
stem (Fig. 11). Tighten the adjusting
screw to 10 in-lbs. torque. Remove the
spacer and tighten the adjusting screw
an additional 3/4 turn. Hold the ad-
justing screw stationary and tighten
the lock nut securely.
5.
Install the transmission fluid
screen and clip. Install the pan using a
new gasket.
6. Refill the transmission to the
FULL mark on the dipstick.
7.
Start the engine and engage the
transmission in each drive range to fill
all fluid passages, then place the selec-
tor lever in the P position. Check the
fluid level and add enough fluid to
bring the level above the ADD mark
on the dipstick.
ALTERNATE FRONT
BAND ADJUSTMENT
1.
Drain the fluid from the trans-
mission. If the same fluid is to be
used again in the transmission after
Che band adjustment, filter the fluid
through a 100-mesh screen as it drains
from the transmission. Re-use the
fluid only if it is in good condition.
2.
Remove and thoroughly clean
the pan and screen. Discard the pan
gasket.
3.
Loosen the front servo adjusting
screw locknut two full turns with a
inch Driv
Detail #2
D.tai\
#3
T-Hond/e
Extension
Tool-758L-7195-A
f/2 inch Driv
Detail
#7
Qj-«—
TM-470 TM-82
D1950-A
FIG. 12—Front and Rear Band
Adjusting Tools
9/16-inch wrench. Check the. adjusting
screw for free rotation in the actuating
lever after the lock nut is loosened,
and free the screw if necessary.
4.
Pull the adjusting screw end of
the actuating lever away from the
servo body, and insert the 1/4 inch
spacer (Fig. 12) between the servo pis-
ton stem and the adjusting screw.
5.
Install the socket handle on the
9/16-inch socket.
6. Insert the T-handle extension
through the socket handle and socket,
and install the screwdriver socket on
the T-handle extension.
7.
Place the tool on the adjusting
screw so that the screwdriver socket
engages the screw and the 9/16-inch
socket engages the lock nut.
8. With a torque wrench on the T-
handle extension, tighten the adjusting
screw to 10 in-lbs torque.
9. Remove the spacer and tighten
the adjusting screw an additional 3/4
turn. Hold the adjusting screw station-
ary, and torque the lock nut to speci-
fication.
10.
Place a new gasket on the pan,
and install the screen and pan on the
transmission.
11.
Fill the transmission with fluid.
REAR BAND ADJUSTMENT—
FORD-METEOR
1.
Fold back the floor mat to ex-
pose the right side of the floor pan.
2.
Remove the access hole cover
from the floor pan. Remove all dirt
from the adjusting screw threads, then
oil the threads.
3.
Loosen the rear band adjusting
screw lock nut with the tool shown in
Fig. 13. Using the T-handle portion of
the tool, tighten the adjusting screw
until the wrench overruns.procarmanuals.com

07-03-11
FMX Transmission
07
03-11
GOVERNOR
COMPENSATOR
PRESSURE TUBE
MAIN CONTROL
VALVE TUBE
COUNTERWEIGHT
D 1815-A
FIG. 16—Governor Installed
ber to remove all weight from the
housing.
10.
Loosen the parking brake cable
adjustment nut enough to disconnect
the cables from the equalizer.
11.
Remove the extension housing
attaching bolts. Slide the housing off
the output shaft and remove the gas-
ket. When removing
the
extension
housing and/or governor, hold
the
output shaft
and
rear support from
moving rearward
to
prevent
the
needle
bearing
and
race from dropping
out of
location.
12.
Remove the governor to coun-
terweight attaching screws. Lift the
governor from the counterweight (Fig.
16).
13.
Lubricate the governor valve
parts with clean transmission fluid.
Make certain that
the
valve moves
freely
in the
valve body bore.
14.
Position the governor valve
body on the counterweight with the
cover facing toward the front of the
vehicle. Install and tighten the two at-
taching screws to the specified torque.
15.
Position a new extension hous-
ing gasket on the rear of the transmis-
sion case.
16.
Slide the extension housing into
place and secure it to the transmission
case with the attaching bolts. Torque
the bolts to specification. With the ex-
tension housing installed, rotate
the
output shaft.
The
shaft must rotate
freely
by
hand.
If the
shaft
is
tight
or
bound
up, it is
likely that
the
needle
bearing
and
race have dropped
out of
location,
in
which case,
the
transmis-
sion must
be
partially disassembled
and
the
bearing
and
race repositioned.
17.
Connect the speedometer cable
to the extension housing.
18.
Raise the transmission high
enough with a jack to position the en-
FRONT SERVO
FLUID TUBES
PRESSURE
REGULATOR
D 1817-A
FIG. 17—Typical Hydraulic Control System
gine rear support on the crossmember.
Secure the support to the crossmem-
ber with attaching bolt.
19.
Lower the transmission and re-
move the jack. Secure the extension
housing to the rear support with the
two attaching bolts.
20.
Connect the parking brake
cables to the equalizer and adjust the
cables as required.
21.
Install the driveshaft.
22.
Fill the transmission to the cor-
rect level with the specified fluid.
OIL
PAN AND
CONTROL
VALVE BODY REPLACEMENT
1. Raise the vehicle so that the
transmission fluid pan is accessible.
2.
Drain the fluid from the trans-
mission by loosening the pan attach-
ing bolts starting at the rear of the
pan and working toward the front.
When most of the fluid has drained
from the pan, remove the remainder
of the attaching bolts. Remove the
pan and gasket. Discard the gasket. If
the same fluid is to be used again in
the transmission, filter the fluid
through a 100-mesh screen before in-
stalling it in the transmission. Re-use
the fluid only if it is in good condi-
tion.
3.
Disconnect the hose from the
vacuum diaphragm unit. Remove the
diaphragm unit using tool FCO-24.
Do
not use any
tools
on the dia-
phragm housing, such
as
pliers, pipe
wrenches,
etc. Do not
allow solvents
to enter
the
diaphragm unit. Remove
the push rod. Remove the fluid screen
retaining clip and the screen.
4.
Remove the fluid filter retaining
clip and the filter.
5.
Remove the two tubes which
connect to the pressure regulator and
the control valve body (Fig. 17).
6. Loosen the front servo attaching
bolts three turns.
7.
Remove the three control valve
body attaching bolts, and lower the
valve body while pulling it off the
front servo tubes. Be carefull not to
damage
the
valve body
or the
tubes.
8.
Before installing the control
valve body, check for a bent manual
valve by rolling it on a flat surface.
9. Install the control valve body by
aligning the front servo tubes with the
holes in the valve body. Shift the man-
ual lever to the 1 detent, and place the
inner downshift lever between the
downshift lever stop and the downshift
valve.
The
manual valve must engage
the actuating
pin in the
manual detent
lever.
10.
Install but do not tighten, the
control valve body attaching bolts.procarmanuals.com

07-03-12
FMX Transmission
07-03-12
11.
Move the control valve body
toward the center of the case until the
clearance is less than 0.050 inch, be-
tween the manual valve and the act-
uating pin on the manual detent lever.
12.
Torque the attaching bolts to
specification. Be sure that the rear
fluid filter retaining clip is installed
under the valve body bolt as shown in
Figure 17.
13.
Install the tubes to the pressure
regulator and the control valve body.
14.
Turn the manual valve one full
turn in each manual lever detent posi-
tion. If the manual valve binds against
the actuating pin in any detent posi-
tion, loosen the valve body attaching
bolts and move the body away from
the center of the case. Move the valve
body only enough to relieve the bind-
ing. Torque the attaching bolts and
recheck the manual valve for binding.
15.
Position the push rod in the
bore of the vacuum diaphragm unit.
Using the diaphragm unit as a guide,
insert the push rod into the threaded
opening of the case. Torque the dia-
phragm unit to specification. Connect
the vacuum hose.
16.
Torque the front servo attach-
ing bolts to specification.
17.
Adjust the front band. If the
unit is a model PHB-C, D, E, F, G or
H, adjust the rear band at this time.
18.
Install the fluid filter and the
filter retaining clip.
19.
Position a new fluid pan gasket
on the bottom of the transmission
case,
and install the pan. Torque the
pan screws to specification.
20.
Adjust the rear band on
PHB-A and PHD models.
21.
Fill the transmission with fluid.
If
the
fluid that
was
drained from
the
transmission
is to be
used
again,
filter
the fluid through
a
100-mesh screen
as
it
is
poured back into
the
transmis-
sion.
Re-use
the
fluid only
if it is in
good
condition.
22.
If the control valve body was
replaced, adjust the transmission con-
trol linkage.
PRESSURE REGULATOR
REPLACEMENT
1. Drain the fluid from the trans-
mission, and remove the pan and fluid
filter.
2.
Remove the small compensator
pressure tube and the large control
pressure tube from the control valve
body and the pressure regulator.
3.
Remove the pressure regulator
spring retainer, springs, and spacer.
Maintain pressure
on the
retainer
to
prevent
the
springs from flying
out.
4.
Remove the pressure regulator
attaching bolts and washers, and re-
move the regulator.
5.
Position the replacement regula-
tor body on the transmission case and
install the two attaching bolts. Torque
the bolts to specification.
6. Check the converter pressure and
control pressure valves to be sure the
valves operate freely in the bores.
7.
Install the valve springs, spacer,
and retainer.
8. Install the large control pressure
tube,
and the small compensator pres-
sure tube.
9. Install the fluid filter and the
pan, and fill the transmission to the
correct level with the specified fluid.
FRONT SERVO REPLACEMENT
1. Drain the fluid from the trans-
mission, and remove the pan and fluid
filter.
2.
Remove the vacuum diaphragm
unit.
3.
Loosen the three control valve
body attaching bolts.
4.
Remove the attaching bolts from
the front servo (Fig. 17), hold the
strut with the fingers, and remove the
servo.
5.
To install the front servo, posi-
tion the front band forward in the
case with the end of the band facing
downward. Make sure the front servo
anchor pin is in position in the case
web.
Align the large end of the servo
strut with the servo actuating lever,
and align the small end with the band
end.
6. Rotate the band, strut, and servo
to align the anchor end of the band
with the anchor in the case.
Push the servo body onto the con-
trol valve body tubes.
7.
Install the attaching bolts and
torque to specification.
8. Torque the control valve body
attaching bolts to specification.
Check the clearance between the
manual valve and manual lever actuat-
ing pin as given in Oil Pan and Con-
trol Valve Body Replacement.
9. Adjust the front band.
10.
Install the vacuum diaphragm
unit and rod.
11.
Install the fluid filter and pan,
and fill the transmission with fluid.
12.
Adjust the downshift and manu-
al linkage.
REAR SERVO REPLACEMENT
1. Drain the fluid from the trans-
mission, and remove the pan and fluid
filter.
2.
Remove the vacuum diaphragm
unit.
3.
Remove the control valve body
and the two front servo tubes.
4.
Remove the attaching bolts from
the rear servo, hold the actuating and
anchor struts with the fingers, and re-
move the servo. Remove the servo
dowel on PHB models.
5.
To install the rear servo, position
the servo anchor strut on the servo
band, and rotate the band to engage
the strut.
6. Hold the servo anchor strut in
position with the fingers, position the
actuating lever strut, and install the
servo. Insert the servo dowel on PHB
models.
7.
Install the servo attaching bolts,
and torque them to specification. The
longer bolt must
be
installed
in the
inner bolt
hole.
8.
Install the two front servo tubes
and the control valve body.
Check the clearance between the
manual valve and the manual lever
actuating pin as given above in Oil
Pan and Control Valve Body Replace-
ment.
9. Adjust the rear band.
10.
Install the fluid filter and pan,
and fill the transmission with fluid.
Too/~7?75-AB
7oo/-T50T-JOO-A
78—Removing Extension Housing Seal
D 1927-Aprocarmanuals.com

07-03-14
FMX Transmission
07-03-14
REMOVAL AND INSTALLATION
An oil impregnated plastic grommet
is incorporated in the end of the man-
ual shift linkage lever arm on all col-
umn shift vehicles. A special tool
T67P-7341-A is required to install the
grommet in the manual lever, and to
install the manual linkage rod into the
grommet. Refer to Part 7-1, Section
2,
for the grommet replacement pro-
cedures.
TRANSMISSION AND
CONVERTER REPLACEMENT—
FORD-METEOR
REMOVAL
1.
Drive the vehicle on a hoist, but
do not raise at this time.
2.
Remove the two upper bolts and
lock washers which attach the con-
verter housing to the engine.
3.
Raise the vehicle and remove the
cover from the lower front side of the
converter housing. Drain the fluid
from the transmission.
4.
Remove one of the converter
drain plugs. Then rotate the converter
180 degrees and remove the other
plug. Do not attempt to turn the con-
verter with a wrench on the converter
stud nuts. If desired, the converter
may be drained after the unit has been
removed from the vehicle.
5.
Disconnect the fluid filler tube
from the transmission case. Discon-
nect the vacuum hose from the vacu-
um diaphragm unit and the tube from
the extension housing clip.
6. When the fluid has stopped
draining from the transmission and
converter, remove the flywheel to con-
verter nuts and flat washers. Install
the drain plugs in the converter and
torque to specifications. Install the
converter housing front plate to hold
the converter in place when the trans-
mission is removed.
7.
Disconnect the starter cables
from the starter and remove the start-
er.
8. Disconnect the oil cooler lines
from the transmission. Remove the
transmission vent tube.
9. Disconnect the downshift linkage
from the transmission.
10.
Disconnect the selector rod from
the transmission manual lever with
T67P-7341-A.
11.
Disconnect the speedometer
cable from the extension housing, and
remove the driveshaft.
12.
Support the transmission on a
stand. Remove the engine rear support
to transmission bolts, and raise the
transmission slightly to take the
weight off the cross member. Remove
the cross member. Support the rear
part of the engine.
13.
Remove the remaining convert-
er housing to engine attaching bolts.
Move the assembly to the rear and
down to remove it.
INSTALLATION
1.
If the converter has been re-
moved from the converter housing,
carefully position the converter in the
housing, and then install the housing
lower front cover plate to prevent the
converter from slipping out of the
housing.
2.
Install the transmission vent
tube.
Rotate the converter until the
studs adjacent to the drain plugs are
in a vertical position.
3.
Rotate the flywheel as required
to align the drain plug holes with the
drain plugs in the converter. With the
transmission mounted on a support
stand, move the converter and trans-
mission assembly forward into posi-
tion, using care not to damage the fly-
wheel and the converter pilot.
4.
Install the converter lower
housing-to-engine bolts, then torque
the bolts to specification.
5.
Install the cross member.
6. Lower the transmission until the
extension housing rests on the cross
member, and then install the extension
housing-to-cross member bolts.
7.
The converter must rest squarely
against the flywheel. This indicates
that the converter pilot is not binding
in the engine crankshaft.
8. Install the converter attaching
nuts and flat washers. Install the ac-
cess plates.
9. Connect the oil cooler inlet and
outlet lines to the transmission case.
10.
Coat the front universal joint
yoke seal and spline with B8A-
19589-A lubricant, and install the
drive shaft.
11.
Connect the speedometer cable
at the transmission.
12.
Using tool T67P-7341-A install
a new grommet in the manual lever.
Then secure the manual selector rod
to the lever.
13.
Connect the downshift linkage
and bushing at the transmission
throttle lever.
14.
Install the starter motor.
15.
Connect the fluid filter tube to
the transmission case. Connect the
vacuum hose to the vacuum dia-
phragm unit and the tube to its clip.
16.
Lower the transmission support
stand. Then install the upper two con-
verter housing-to-engine bolts and
tighten them to specification.
17.
Lower the vehicle and fill the
transmission with transmission fluid,
following the recommended procedure.
18.
Check the transmission, con-
verter assembly, and fluid cooler lines
for fluid leaks, and then adjust the
manual and downshift linkages.
TRANSMISSION REPLACEMENT
WITHOUT CONVERTER—
FORD-METEOR
The frame construction of the con-
vertible will not permit the transmis-
sion to be moved rearward enough to
clear the turbine shaft from the con-
verter. For this reason, the converter
and transmission must be removed as
a unit from this model.
REMOVAL
1.
Raise the vehicle on a hoist.
2.
Drain the fluid from the trans-
mission.
3.
Disconnect the hose from the
vacuum diaphragm unit and the tube
from its clip. Disconnect the fluid fill-
er tube from the case.
4.
Remove the cover from the lower
front side of the converter housing.
5.
Remove one of the converter
drain plugs. Then rotate the converter
180 degrees and remove the other
plug. Do not attempt to turn the con-
verter with a wrench on the converter
stud nuts.
6. Disconnect the drive shaft from
the rear axle, and remove the drive
shaft.
7.
Disconnect the fluid cooler lines
from the transmission. Remove the
vent tube.
8. Disconnect the downshift linkage
at the transmission.
9. Disconnect the selector rod from
the transmission manual lever with
tool T67P-7341-A.
10.
Disconnect the speedometer
cable at the extension housing.
11.
Remove the two engine rear
support to transmission bolts.
12.
Position a transmission jack
under the transmission and raise it
slightly to take the weight off the
cross member.procarmanuals.com

07-03-29
FMX Transmission
07-03-29
specification. Be sure that the rear
fluid screen retaining clip is installed
under the valve body bolt as shown in
Fig. 17.
4.
Install the large control pressure
tube in the valve body and regulator.
5.
Install the small control pressure
compensator tube in the valve body
and regulator.
6. Turn the manual valve one full
turn in each manual lever detent posi-
tion. If the manual valve binds against
the actuating pin in any detent posi-
tion, loosen the valve body attaching
bolts and move the body away from
the center of the case. Move the body
only enough to relieve the binding.
Torque the attaching bolts and check
the manual valve for binding.
7.
Torque the front servo attaching
bolts to specification.
FRONT AND REAR
BAND ADJUSTMENTS
Adjust the front and rear bands as
detailed in Section 2.
VACUUM DIAPHRAGM UNIT
1.
Position the control rod in the
bore of the vacuum diaphragm unit
and install the diaphragm unit. Make
sure the control rod enters the throttle
valve as the vacuum unit is installed.
2.
Torque the diaphragm unit to
specification.
FLUID FILTER
AND OIL PAN
1.
Position the fluid filter on the
rear clip so that the tang enters the
hole in the filter flange. Then, rotate
the filter (clockwise) until the grom-
met is over the pump inlet port of the
valve body regulator and press the fil-
ter down firmly. Install the filter re-
taining clip.
2.
Place a new gasket on the trans-
mission case and install the pan. In-
stall the attaching bolts and lock
washers and torque the bolts to speci-
fication.
If the converter and converter hous-
ing were removed from the transmis-
sion, install these components. Posi-
tion the transmission assembly on the
transmission jack, and refer to Trans-
mission Installation Procedures for in-
stalling the transmission.procarmanuals.com