02-01-03
Brakes
02-01-03
vacuum system is operating, the pedal
will tend to fall away under foot pres-
sure and less pressure will be required
to hold the pedal in the applied posi-
tion. If no action is felt, the vacuum
booster system is not functioning.
If the brake pedal movement feels
spongy, bleed the hydraulic system to
remove air from the system. Refer to
Hydraulic System Bleeding, Part 1,
Section 2.
VACUUM TESTS—VACUUM
RELEASE PARKING BRAKES
Visually check the operation of the
brake linkage as the brake pedal is
depressed. Then, check the operation
of the brake linkage when the manual
release lever is activiated. These
checks should indicate whether the
manual parking brake control linkage
is operating properly or requires re-
pair or adjustment due to inability of
the parking brake to hold against
moderate vehicle movement. Perform
tests of the parking brake system and
controls after making certain the link-
age and manual controls operate
properly.
When testing a parking brake vacu-
um release system, a minimum of 10
inches of vacuum (Hg.) should be
available at all points where vacuum is
applied. This can be checked with a
Rotunda Fuel Pump Tester Gauge
(ARE345) and two Distributor Tester
hose adapters (Marked Q) connected
together with a coupling. This allows
the Fuel Pump Tester Gauge hose to
be adapted to any other vacuum hose
or rubber connector in the vacuum
systems.
Failure to maintain 10 inches of
vacuum (Hg.) during vacuum system
tests could be caused by a loose hose
connection, resulting in a vacuum
leak. When checking for vacuum be-
tween two points, trace the hose along
the entire routing to be sure it is not
crossed with another hose and con-
nected to the wrong connection.
All of the vacuum parking brake
control checks are to be performed
with the engine running at idle speed.
Leaks in the parking brake hoses or
a disconnected or improperly con-
nected hose can usually be found by
listening for a hissing sound along the
hose routings. Under no circumstances
should air pressure be applied to the
vacuum system as the actuator dia-
phragm in the parking brake vacuum
motor may be damaged.
1.
Start the engine and run it at
idle speed. With the transmission shift
control in neutral, depress the parking
brake pedal to apply the parking
brake. Move the transmission shift
control to D range and observe the
parking brake pedal to see that the
pedal moves upward and the parking
brake releases. If the parking brake
releases, the parking brake vacuum
control is working properly.
2.
If the parking brake does not re-
lease, test for vacuum at the steering
column neutral switch port in the
junction block, vacuum lines and the
parking brake release vacuum motor.
Use the Rotunda Vacuum and Fuel
Pump Tester 345. This can be accom-
plished by removing the hose from
each component and attaching it to
the vacuum gauge. Connect two dis-
tributor tester vacuum hose adapters
together with a coupling as a connec-
tor to attach the gauge. A minimum
of ten inches of vacuum is required to
actuate the parking brake vacuum
motor. Do not remove any of the vac-
uum hoses from the junction block
unless the junction block is being re-
placed, as the plastic nipples are thin
and very brittle and damage may re-
sult. If a minimum reading is not
present when checking each of the
aforementioned components, they
must be replaced.
ROAD TEST
A road test should be conducted
only when the operator is sure the
brakes will stop the vehicle.
If the road test reveals one or more
problem conditions, correct all mal-
functions of the vacuum system, brake
booster and hydraulic system prior to
removing brake drums, brake calipers,
brake shoes and linings or backing
plates.
ANTI-SKID CONTROL
SYSTEM TESTS
No adjustments or repairs are to be
performed on the skid control system.
Damaged or worn parts are to be re-
placed.
Refer to Ford Car and Truck Diag-
nosis Manual for Testing procedures.
COMMON ADJUSTMENTS AND REPAIRS
PARKING BRAKE LINKAGE
ADJUSTMENT
FORD, MERCURY, METEOR,
FAIRLANE, MONTEGO,
FALCON, MUSTANG
AND COUGAR
Check the parking brake cables
when the brakes are fully released. If1
the cables are loose, adjust them as
follows:
1.
Fully release the parking brake
pedal by pulling the release lever.
2.
Depress the parking brake pedal
until it is engaged in the first notch of
the control. On a vacuum release
brake, the first notch will be approxi-
mately two inches of pedal travel.
3.
Raise the vehicle. With the
transmission in neutral, turn the ad-
justing nut forward against the equal-
izer (Figs. 3 and 4) until there is 100
L.H. REAR WHEEL CABLE -2A809> 2A791 (2 REQUIRED)
EQUALIZER-TO-ACTUATOR CABLE-2A815
R.H. REAR WHEEL CABLE-2A635
ADJUSTING NUT-2A812
H 1537-C
FIG. 3—Parking Brake Adjustment—Ford, Mercury, Meteor,
Thunderbird and Continental Mark IIIprocarmanuals.com
TUBE ASSEMBLY-2B255
VIEW IN CIRCLES V
FUEL LINE
CLIP (4 REQUfRED)
PART OF AXLE ASSEMBLY
HOSE ASSEMBLY-2A448
FRAME
TUBE ASSEMBLY-2267
CHECK BRAKE HOSE
CLEARANCE TO ALL
COMPONENTS IN
METAL/METAL JOUNCE
AND METAL/METAL
REBOUND.
CLIP (3 REQUIRED)
TUBE ASSEMBLY-2267
BRAKE BOOSTER-2B195
HOSE-2A047
TUBE ASSEMBLY-2B255
TUBE ASSEM3LY-2420
[
TUBE-2263-C *
TUBE ASSEMBLY BRAKE TUBE
2268 ASSEMBLY
2267 R.R. BRAKE TUBE
ASSEMBLY
TUBE ASSEMBLY
2263
VIEW IN CIRCLES X
COVER-2A487
PEDAL PAD-2457
BRAKE PEDAL-2455
USE EXISTING NUTS
TUBE ASSEMBLY
2325r
TUBE ASSEMBLY
2264 L.H. 2263 R.H.
TUBE ASSEMBLY
2B171-C R.H.
23218-C L.H.
BOLT-381877-S2
(3REQUIRED)
CLIP-382088-S2
(3 REQUIRED)
ALL CONNECTIONS, TUBES, MASTER
CYLINDER AND FITTINGS MUST BE
FREE OF FLUID LEAKAGE WHEN
CHECKED AFTER ROAD TEST.
TUBE ASSY.-2A040
TUBE ASSY.-2B253
PRESSURE IMPULSE
VALVE
ALL BRAKE LINES, FITTINGS AND
FLEXIBLE HOSES MUST BE KEPT FREE
OF FOREIGN MATERIAL BEFORE
AND DURING ASSEMBLY OPERATIONS.
TUBE ASSEMBLY
2B255
PROPORTIONING
VALVE-2B328
GASKET-2149
(4 REQUIRED)
#LUBRICATE PIVOTS
CLIP-381799-S2
2REQUIRED
180°APART
BE LEAKPROOF
TUBE ASSEMBLY-2B255
6
w
Q
7T
3
CHECK BRAKE HOSE
CLEARANCE TO ALL COMPONENTS
IN METAL/METAL JOUNCE
METAL/METAL REBOUND AND FULL
INSIDE AND OUTSIDE TURNS.
BOLT
2 REQUIRED
TUBE ASSY. -2264
BRACKET ASSY.-2B328
O
6
H 1540-C
FIG. 20—Service Brake System—Thunderbird, Continental Markprocarmanuals.com