J
188
CHAPTER
FOURTEEN
Brake
Pedal
Installation
1
Apply
pedal
grease
to
the
pedal
shaft
sleeves
and
push
rod
cleVIS
pm
2
Installation
is
the
reverse
of
removal
3
Torque
the
fulcrum
pm
to
25
3
to
28
9
ft
lb
3
5
to
4
0
kg
m
MASTER
CYLINDER
FIgure
3
is
an
exploded
view
of
the
tandem
master
cyhnder
used
on
the
sedan
and
wagon
starting
m
1969
Earher
models
are
sinnlar
Figure
4
IS
an
exploded
View
of
the
master
cyhn
der
used
on
the
pIck
up
Master
Cylinder
Removal
1
Remove
reservOIr
cap
and
drain
brake
f1wd
2
DISconnect
brake
pedal
return
spring
3
Disconnect
brake
tube
from
master
cyhnder
4
Remove
two
bolts
holdmg
master
cyhnder
to
front
dash
assembly
5
Remove
master
cylinder
Master
Cylinder
Disassembly
1
Remove
dust
cover
and
piston
stopper
screw
2
Remove
snap
nng
and
stopper
ring
then
pllShrod
3
Remove
the
piston
and
related
parts
from
cyhnderbody
4
Remove
valve
cap
gasket
check
valve
and
check
valve
spring
NOTE
DISassemble
master
cylmder
carefully
Don
t
damage
the
slldmg
surfaces
of
pISton
and
pISton
cup
Do
not
remove
flUId
reservOlT
unless
ab
solutely
necessary
Remove
pISton
cup
only
If
pISton
must
be
replaced
r
Master
Cylinder
Inspection
nnd
Repair
1
Clean
all
parts
thoroughly
with
clean
brake
fiwd
2
Check
cyhnder
and
piston
for
abnormal
side
wear
and
damage
Replace
as
reqUIred
3
Check
all
spnngs
for
weakness
and
damage
Reparr
as
reqUIred
4
As
a
matter
of
sound
practIce
replace
all
cups
and
valves
whenever
the
master
cyhnder
is
dISassembled
DefinItely
replace
them
1f
they
are
deformed
due
to
swellmg
wear
and
age
5
Inspect
all
other
parts
Replace
any
that
are
defective
CD
1
Valve
cap
2
Valve
cap
gasket
3
Check
valve
4
Check
valve
spnng
5
011
reservoIr
cap
6
Reservoir
7
ReservOir
band
8
Paclang
9
Stopper
bolt
10
PIston
return
spnng
11
Sprmg
seat
12
Spnng
13
Valve
14
PIston
15
Pnmary
pIston
cup
16
Secondary
piston
cup
17
Stopper
nng
18
Snap
nng
19
Rubber
boot
20
Push
rod
