GENERAL INFORMATION 0-5
Fig.
10—Delcotron Unit
Serial Number
Fig.
11—3-4 Speed Transmission Unit
Number Located on Lower Left Side of
Case Adjacent to Rear of Cover
(Saginaw)
Fig.
12-3 Speed Borg-Warner
Transmission Unit Number Located on
Boss Right Rear Comer of Extension
Fig.
13 — 4-Speed Transmission Source
Data Code is Located on Left Side of
Case at Lower Rear of Cover Flange
(Muncie)
Fig.
14—Starter Serial Number and
Production Date Stamped on Outer
Case,
Toward Rear
Fig.
15—Powerglide Transmission Unit
Number located on Right Rear Vertical
Surface of Oil Pan
16—The Turbo Hydra-Matic Transmission Serial Number
is Located on the Light Blue Plate
Location on the Right Side of the Transmission
tumbler, single bitted type having four tumblers. To
protect owners, automobile lock manufacturers stamp
the lock numbers on the lock core, shaft, etc., where they
will not show until lock is removed.
In addition, when a lock cylinder requires replacement
the lock code number may be obtained either from the
key, if available, or from old lock cylinder which is being
replaced.
Fig.
17—Battery Code Number Located on Cell
Cover Segment, Top of Battery
TUMBLERS
5 4 3 2 1
jjwvvvvvjl
SPRING RETAINER
Fig.
18-Side Bar Lock
CHEVROLET CHASSIS SERVICE MANUAL
HEATER AND AIR CONDITIONING 1A-68
Fig.
95—Corvette Four-Season Ducts
5. Connect the various Comfortron harness connectors
to the dash wiring and connect the vacuum hose to
the kick pad valve diaphragm. Push the vacuum hose
harness and wiring harness through the firewall to
the proper location and install their respective
grommets.
6. Raise the control unit into place and install the
mounting screws. Check that all connections are
complete.
7. Replace any radio and/or tape equipment, the ash
tray assembly, and face plate.
8. Replace the glove box assembly.
9. Connect the heater hoses to the core tubes, and
attach the nuts to the case studs through the firewall.
10.
Reconnect the four vacuum hoses as follows: Purple
to the cylinder on the thermo-vacuum valve, yellow
tracer to the body of the thermo-vacuum valve, red
tracer to the vacuum source "Tee" connection, and
white tracer to the vacuum tank inlet.
11.
Connect the wiring harness to the underhood air
conditioning components.
12.
Refill cooling system, connect battery ground cable
and check system performance.
Vacuum Tank
The vacuum tank is mounted on the firewall as shown
in Figure 97. Notice that the two vacuum lines are
clamped to the vacuum tank ports. *
Thermal Vacuum Valve
This heat operated vacuum valve is located in the
heater core input line. Figure 98 illustrates valve instal-
lation with clamps attaching the water hoses as well as
the vacuum hoses in place.
Resistor Assembly
Figure 99 illustrates the location and installation of
the blower speed resistor assembly.
Relays
Two relays are used in the system, both mounted on the
evaporator case as shown in Figure 100. The mounting
bracket forms a common ground for the relays and as a
plug for the hole in the evaporator housing used in the
Four Season system for resistor installation.
Sensors (Thermistors)
Ambient Switch and Sensor
This combination unit, which engages the compressor
clutch at about 40°F and also senses outside air tem-
perature and sun load, is mounted to the firewall within
the engine compartment with its long neck extending
deep into the cowl vent plenum chamber. Figure 98 il-
lustrates this installation,
In-Car Sensor
This sensor is located beneath the lip of the instru-
ment panel overhand just to the right of the driver as
shown in Figure 101.
Removal
1.
Remove glove box assembly.
2.
Disconnect sensor wires connector at harness.
3.
Remove sensor mounting screws, remove sensor
and pull wires and connector through hole in dash.
Installation
1.
Insert connector and
through the dash hole.
wires of replacement sensor
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-14
b.
Bolt transmission to engine, then raise engine and
transmission assembly and install flywheel to
converter attaching bolts.
c. Install converter
housing*
underpan and starter.
3.
Tilt and lower engine and transmission assembly into
the chassis as a unit, guiding engine to align front
mounts with frame supports.
4.
Install front mount through bolts and torque to
specifications.
5.
Raise engine enough to install rear crossmember,
then install crossmember, install rear mount, lower
engine and torque bolts to specifications.
6. Remove lifting device and lifting adapter then install
rocker arm cover as outlined.
7.
On synchromesh equipped vehicles, install clutch
cross shaft engine bracket, then adjust and connect
clutch as outlined in Section 7.
8. Connect:
• Speedometer cable.
• Shift linkage at transmission.
9; Install propeller shaft.
10.
Remove jack stands and lower vehicle.
11.
Connect:
Power steering pump lines (if disconnected).
Vacuum line to power brake unit (if disconnected).
Fuel line at fuel pump.
Exhaust pipe at manifold flange.
Accelerator linkage at manifold bellcrank.
12.
Connect wires at:
Coil
Oil pressure switch
Temperature switch
Delcotron
Starter solenoid
13.
Install pulley, fan blade and fan belt as outlined in
Section 6K.
14.
Install radiator and shroud as outlined in Section 13.
15.
Install and adjust hood as outlined in Section 11.
16.
Connect battery cables.
17.
Fill with coolant, engine oil and transmission oil,
then start engine and check for leaks.
18.
Perform necessary adjustments and install air
cleaner.
MANIFOLD ASSEMBLY
Removal
1.
Remove air cleaner.
2.
Disconnect both throttle rods at bellcrank and re-
move throttle return spring.
3.
Disconnect fuel and vacuum lines at carburetor.
Disconnect choke cable on \A engines.
4.
Disconnect crankcase ventilation hose at rocker arm
cover.
5.
Disconnect exhaust pipe at manifold flange and dis-
card packing.
6. Remove manifold attaching bolts and clamps then
remove manifold assembly and discard gaskets.
7.
Check for cracks in manifold castings.
8. If necessary to replace either intake or exhaust
manifolds, separate them by removing one bolt and
two nuts at center of assembly. Reassemble mani-
folds using a new gasket. Tighten finger tight and
torque to specifications after assembly to cylinder
head. Transfer all necessary parts.
Installation
1.
Clean gasket surfaces on cylinder head and
manifolds*
2.
Position new gasket over manifold end studs on head
and carefully install the manifold in position making
sure the gaskets are in place.
3.
Install bolts and clamps while holding manifold in
place with hand.
4.
Torque bolts to specifications.
NOTE: On L6 engines center bolt and end bolt
torque differ.
5.
Connect exhaust pipe to manifold using a new
packing.
6. Connect crankcase ventilation hose at rocker arm
cover.
7.
Connect fuel and vacuum lines at carburetor.
8. On L4 engines connect choke cable and adjust as out-
lines in Section 6M.
9. Connect throttle rods at bellcrank and install throttle
return spring.
10.
Install air cleaner, start engine, check for leaks and
adjust carburetor idle speed and mixture.
ROCKER ARM COVER
Removal
1.
Disconnect crankcase ventilation hose(s) at rocker
arm cover.
2.
Remove air cleaner.
3.
Disconnect temperature wire from rocker arm cover
clips.
4.
Remove rocker arm cover. '
CAUTION: Do Not pry rocker arm cover loose
Gaskets adhering to cylinder head and rocker
arm cover may be sheared by bumping end of
rocker arm cover rearward with palm of hand or
a rubber mallet.
Installation
1.
Clean gasket surfaces on cylinder head and rocker
arm cover with degreaser then, using anew gasket,
install rocker arm cover and torque bolts to
specifications.
2.
Connect temperature wire at rocker arm cover clips.
3.
Install air cleaner.
4.
Connect crankcase ventilation hoses.
VALVE MECHANISM
Removal
1.
Remove rocker arm cover as outlined.
2.
Remove rocker arm nuts, rocker arm
balls,
rocker
arms and push rods.
NOTE:
Place rocker arms, rocker arm balls
and push rods in a rack so they may be rein-
stalled in the same location.
Installation and Adjustment
NOTE:
Whenever new rocker arms and/or
rocker arm balls are being installed, coat bear-
ing surfaces of rocker arms and rocker arm
balls with Molykote or its equivalent.
1.
Install push rods,
socket.
Be sure push rods seat in lifter
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-25
refer to Section 6 of the Chassis Overhaul Manual.
Because of the interchangeability and similarity of
many engines, engine sub-assemblies and engine parts,
regardless of which passenger vehicle they are used in,
typical illustrations and procedures are used except
where specific illustrations or procedures are necessary
to clarify the operation. Although illustrations showing
bench operations are used, most single operations, when
not part of a general overhaul, should be performed (if
practical) with the engine in the vehicle.
COMPONENT REPLACEMENT AND ADJUSTMENT
ENGINE ASSEMBLY
Removal
• .1. Drain cooling system and engine oil.
2.
Remove air cleaner and disconnect battery cables at
battery.
3.
Remove hood as outlined in Section 11.
4.
Remove radiator and shroud as outlined in Sec-
tion 13.
5. Remove fan blade and pulley as outlined in Sec-
tion 6K.
6. Disconnect wires at:
• Starter solenoid
• Delcotron
• Temperature switch
• Oil pressure switch
• Coil
7. Disconnect:
• Accelerator linkage at pedal lever.
• Exhaust pipes at manifold flanges.
• Vacuum line to power brake unit at manifold (if
so equipped),
• Power steering pump lines at pump end (if so
equipped).
• Fuel line (from tank) at fuel pump.
• Engine cooler lines (if so equipped).
• Oil pressure gauge line (if so equipped).
8. Raise vehicle and place on jack stands.
9. Remove propeller shaft.
NOTE:
If plug for propeller shaft opening
in transmission is not available, drain
transmission.
10.
Disconnect:
• Shift linkage at transmission.
• Speedometer cable at transmission.
• Transmission cooler lines (if so equipped).
11.
On synchromesh equipped vehicles, disconnect clutch
linkage at cross-shaft then remove cross-shaft en-
gine bracket.
12.
Remove rocker arm covers as outlined, then attach
engine lifting adapter at the proper cylinder head bolt
locations.
13.
Remove front mount bolts.
14.
Attach lifting device and raise engine to take weight
off front mounts, then remove rear mount bolts.
15.
Raise engine to take weight off rear mount, then re-
move crossmember.
NOTE:
On Chevrolets it will be necessary to
remove mount from transmission before cross-
member can be removed.
16.
Remove engine-transmission assembly from vehicle
as a unit.
17.
Remove transmission (and clutch):
Synchromesh Transmission
a. Remove clutch housing cover plate screws.
b.
Remove bolts attaching the clutch housing to en-
gine block then remove transmission and clutch
housing as a unit.
NOTE:
Support the transmission as the last
mounting bolt is removed, and as it is being
pulled away from the engine (to prevent damage
to clutch disc).
c. Remove starter and clutch housing rear cover
plate.
d. Loosen clutch mounting bolts a turn at a time (to
prevent distortion of clutch cover) until the spring
pressure is released. Remove all bolts, clutch
disc and pressure plate assembly.
Automatic
Transmission
a. Lower engine, secured by the hoist, and support
engine on blocks.
b.
Remove starter and converter housing underpan.
c. Remove flywheel-to-converter attaching bolts.
d. Support transmission on blocks.
e. Remove transmission-to-engine mounting bolts.
f. With the hoist attached, remove blocks from the
engine only and slowly guide the engine from the
transmission.
18.
Mount engine in stand.
Installation
1.
Attach lifting device to engine and remove engine
from engine stand.
2.
Install transmission (and clutch):
Synchromesh Transmission
a. Install the clutch on flywheel as outlined in Sec-
tion 7.
b.
Install clutch housing rear cover and starter.
c. Install transmission and clutch housing as out-
lined in Section 7.
d. Install clutch housing cover screws and tighten
securely.
Automatic
Transmissions
a. Position engine adjacent to the transmission and
align the converter with the flywheel.
b.
Bolt transmission to engine, then raise engine and
transmission assembly and install flywheel to
converter attaching bolts.
c. Install converter housing underpan and starter.
3.
Tilt and lower engine and transmission assembly into
the chassis as a unit, guiding engine to align front
mounts with frame supports.
4.
Install front mount bolts and torque to specifications.
5. Raise engine enough to install rear crossmember,
then install crossmember, install rear mount, lower
engine and torque rear mount to specifications.
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-26
6. Remove lifting device and lifting adapter then install
rocker arm covers as outlined.
7.
On synchromesh equipped vehicles, install clutch
cross-shaft engine bracket, then adjust and connect
clutch as outlined in Section 7.
8. Connect:
• Speedometer cable.
• Shift linkage at transmission.
• Transmission cooler lines (if so equipped).
9. Install propeller shaft.
10.
Remove jack stands and lower vehicle.
11.
Connect: \ '
Power steering pump lines (if so equipped).
Vacuum line to power brake unit (if so equipped).
Exhaust pipes at manifold flanges.
Accelerator linkage at pedal lever.
Fuel line at fuel pump.
Engine cooler lines (if so equipped).
Oil pressure gauge lines (if so equipped).
12.
Connect wires at:
Coil
Oil pressure switch
Temperature switch
Delcotron
Starter solenoid
13.
Install pulley, fan blade and fan belt as outlined in
Section 6K.
14.
Install radiator and shroud as outlined in Section 13.
15.
Install and adjust hood as outlined in Section 11.
16.
Connect battery cables.
17.
Fill with coolant, engine oil and transmission oil,
then start engine and check for leaks.
18.
Perform necessary adjustments and install air
cleaner.
INTAKE MANIFOLD
Removal
1.
Drain radiator and remove air cleaner.
2.
Disconnect:
Battery cables at battery.
Upper radiator and heater hose at manifold.
Accelerator linkage at pedal lever.
Fuel line at carburetor. ;
Wires at temperature sending switch and coil
(both sides).
Power brake hose at carburetor base.
Spark advance hose at distributor.
Crankcase ventilation hoses (as required).
3.
Remove distributor cap and mark rotor position with
chalk. Remove distributor clamp and distributor,
then position distributor cap rearward clear of
manifold.
4.
Remove coil.
5.
Remove manifold-to-head attaching bolts, then re^
move manifold, (with carburetor on) from engine and
discard gaskets and seals.
6. If manifold is to be replaced,,transfer:
Carburetor and carburetor mounting studs.
Temperature sending switch.
Water outlet and thermostat (use new gasket).
Heater hose adapter.
Choke coil.
Installation
1.
Clean gasket and seal surfaces of manifold, cylinder
heads and block.
2.
Install manifold end seals on block as shown (fig.
2V).
3.
Install side gaskets on cylinder heads using sealing
compound around water passages (fig. 2V).
4.
Install manifold bolts, and torque to specifications in
the sequence outlined on the Torque Sequence Chart.
5.
Install coil.
6. Install distributor with the rotor pointing at the chalk
mark, then install distributor cap.
NOTE:
If the crankshaft has been rotated while
the distributor was removed, time distributor to
number 1 cylinder as outlined in Section 6Y.
7.
Connect:
Battery cables at battery.
Upper radiator and heater hose at manifold.
Accelerator linkage at pedal lever.
Fuel line at carburetor.
Wires at temperature sending switch and coil
(both sides)!
Power brake hose at carburetor base.
Spark advance hose at distributor.
Crankcase ventilation hoses (as required).
Fill with coolant, start engine, check for leaks and
adjust timing and carburetor idle speed and mixture.
EXHAUST MANIFOLD
Removal
NOTE:
If equipped with "Air Injection Reactor
System", remove air manifold and tubes as out-
lined in Section 6T.
1.
Disconnect battery ground cable.
-
2.
Disconnect and remove Delcotron (as required).
3.
On 396 and 427 cu. in. engines, remove spark plugs
Fig. 2V - Intake Manifold Gasket and Seal Location
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-27
and spark plug shields.
4.
Remove exhaust manifold flange nuts, then lower ex-
haust pipe assembly (hang exhaust pipe from frame
with wire).
5.
Bend french lock tabs (fig. 3V), remove end bolts
then remove center bolts and remove manifold from
engine.
NOTE: A 9/16 thin-wall 6 point socket, sharp-
ened at the leading edge, then started on the head
of the bolt and tapped in place with a hammer,
simplifies bending of french locks.
Installation
1.
Clean mating surfaces on manifold and head, then
install manifold in position and install center bolts.
2.
Install end bolts with french locks under them.
3.
Torque center bolts to specifications, then torque end
bolts to specifications, and bend french lock tabs to
lock end bolts.
4.
Using a new flange gasket install exhaust pipe to
manifold flange.
5.
On 396 and 427 cu. in. engines, clean and install
spark plugs using new gaskets. (Torque spark plugs
to specifications.)
6. Install and connect Delcotron.
7.
Connect the battery ground cable.
8. Start engine and check for leaks.
ROCKER ARM COVER
Removal
1.
Remove air cleaner.
2.
Disconnect crankcase ventilation hoses (as required).
3.
Disconnect temperature wire from rocker arm cover
clips.
4.
Remove rocker arm cover.
CAUTION: DO NOT pry rocker arm cover
loose. Gaskets adhering to cylinder head and
Installation
1.
.Clean gasket surfaces on cylinder head and rocker
arm cover with degreaser then, using a new gasket,
install rocker arm cover and torque bolts to
specifications. .
2.
Connect crankcase ventilation hoses (if disconnected).
3.
Connect temperature wire at rocker arm cover clips.
4.
Install air cleaner.
VALVE MECHANISM
Removal
1.
Remove rocker arm covers as outlined.
2.
Remove rocker arm nuts, rocker arm balls, rocker
arms and push rods.
NOTE: Place rocker arms, rocker arm balls
and push rods in a rack so they may be rein-
stalled in the same location.
Installation and Adjustment
NOTE: Whenever new rocker arms and/or
rocker arm balls are being installed, coat bear-
ing surfaces of rocker arms and rocker arm
balls with Molykote or its equivalent.
1.
Install push rods; Be sure push rods seat in lifter
socket.
2.
Install rocker arms, rocker arm balls and rocker
arm nuts.
3.
Adjust valves when lifter is on base circle of cam-
shaft lobe as follows:
With Hydraulic Valve
Lifters
2L.
Crank engine until
mark on torsional damper
lines up with center or "0M mark on the timing
tab and the engine is in the number 1 firing posi-
tion. This may be determined by placing fingers
on the number 1 cylinder valve as the mark on the
rocker arm cover may be sheared by bumpii
end of rocker arm cover rearward with palm
hand or a rubber mallet.
Fig.
3V - Exhaust Manifold French Locks
Fig.
4V - Valve Adjustment (Hydraulic)
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-31
Chevy II
1.
Disconnect battery positive cable.
2.
Drain engine oil.
3.
Disconnect and remove starter.
4 Disconnect steering idler arm bracket at right hand
frame rail and swing steering linkage down for pan
clearance.
5.
Disconnect* exhaust pipes at manifolds and allow
pipes to hang free.
6. Remove oil pan and discard gaskets and seals.
Corvette
1.
Disconnect battery positive cable then remove oil
dipstick and tube.
2.
Raise and support vehicle then drain engine oil.
3.
Remove starter and flywheel underpan.
4.
Disconnect steering linkage idler at frame and lower
the linkage.
5.
Remove oil pan and discard gaskets and seals.
6. On Hi-Performance engines, the oil baffle must
be removed before additional operations can be
performed.
NOTE: On the 427 cu. in. engine, the oil pan
has three 1/4" x 20 attaching bolts at crankcase
front cqver. One located at each corner and one
at lower center.
Installation
1.
Thoroughly clean all gasket sealing surfaces.
NOTE: Use a new pan. gasket set.
2.
Install side gaskets on pan rails, using.gasket sealer
as a retainer.
3.
Install rear oil pan seal in groove in rear main
bearing cap with ends (fig. 9V) butting side gaskets.
4.
Install oil pan front seal in groove in .crankcaee front
cover, with ends butting side gaskets.
5.
If crankshaft was rotated while £>an was off, place
timing mark at 6:00 o'clock position.
6. Install oil pan and torque bolts to specifications.
NOTE: On 396 and 427 cu. in. engines, start
three 1/4" x 20 bolts into crankcase front cover
before tightening, any other pan bolts.
7.
Complete installation as follows:
Chevrolet
and Camaro
a. Using a suitable jack (and a block of wood to pre-
vent damaging oil pan) raise engine enough to re-
move 2" x 4" wood blocks, then lower engine.
b.
On vehicles equipped with automatic transmission
install converter housing underpan.
c. Install through bolts in engine front mounts.
d. Install and connect starter. Connect steering rod
at idler lever.
e. Lower vehicle and install fan blade.
f. Cbnnnect lower radiator hose, then install oil dip
stick tube and dip stick.
g. Connect distributor cap and battery positive
cable.
h. Fill radiator with coolant and fill engine with oil,
then start engine and check for leaks.
Chevelle
a. On vehicles equipped with automatic transmission
Fig.
9V - Oil Pan Gasket and Seal Location
install converter housing underpan.
b.
.Install starter.
c. Install, engine as outlined.
Chevy II
a. Connect exhaust pipe to manifold flange using new
packing seals.
b.
Connect steering idler arm bracket.
c. Connect starter wires..
d. Connect battery cable.
e. Fill with oil, start engine and check for leaks.
Corvette
a. Connect steering linkage.
b.
Install oil dip stick tube and dip stick then con-
nect battery cables.
c. Fill engine with oil, then start engine and check
for leaks.
OIL PUMP
Removal
1.
Remove oil pan as outlined.
2.
Remove pump to rear main bearing cap bolt and re-
move pump and extension shaft.
Installation
1.
Assemble pump and extension shaft to rear main
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE-ELECTRICAL 6Y-10
circuit. Make absolutely certain all connections in
the circuit are secure.
5.
Do not short across or ground any of the terminals
on the generator or regulator.
6. Do not attempt to polarize the generator.
7.
Do not disconnect lead at generator without first dis-
connecting battery ground cable.
Trouble in the A.C. charging system will usually be
indicated by one or more of the following conditions:
1.
Faulty indicator lamp or ammeter operation.
2.
An undercharged battery (usually evidenced by slow
cranking speeds).
3.
An overcharged battery (usually evidenced by exces-
sive battery water usage).
4.
Excessive generator noise or vibration.
Described below are a series of on-the-vehicle quick
checks which are designed to assist the service tech-
nician in locating troubles within the various components
of the engine electrical system. Additional checks, ad-
justments and overhaul procedures of these components
are also described in the "Charging Systems—Service
Operations Section" and should be referred to as
necessary.
STATIC CHECKS
Before making any electrical checks, perform the fol-
lowing static checks:
1.
Check for loose fan belt.
2.
Check for defective battery. (Refer to Battery).
3.
Inspect all connections, including the slip-on con-
nectors at the regulator and Delcotron.
NOTE: Do not short field to ground to check if
generator is charging since this will seriously
damage the charging system.
SYSTEM CONDITION TEST
This test is used .to indicate the overall condition of the
charging system (both good and defective) and to isolate
the malfunctioning unit if the system is defective.
NOTE: On Corvette models difficulty may be
encountered -when attempting to make the re-
quired test connections at the voltage regulator.
It is advisable to remove the regulator from its
mounting location to perform the necessary con-
nections at the regulator for the following tests
but make sure unit is grounded.
1.
With ignition off, perform the prescribed Static
Checks outlined in this section. Then set hand brake
and shift transmission
into
neutral.
2.
Connect a voltmeter from junction block relay to
ground at regulator base.
CAUTION: Be sure meter clip does not touch a
resistor or terminal extension under regulator,
3.
Connect a tachometer on engine.
4.
Models equipped with Indicator Lamp: Turn ignition
switch on "ON" position and check indicator lamp.
If lamp fails to glow, perform appropriate tests and
corrections (Indicator Lamp Circuit Tests) before
continuing.
Models equipped with Ammeter: Turn ignition
switch to "ACC" with an accessory on and check
ammeter. If ammeter fails to read discharge, check
ammeter circuit before continuing.
5.
Models equipped with Indicator Lamp: If lamp glows,
start the engine and run' it at 1500 rpm or above.
Check indicator lamp. If lamp fails to go out, per-
form appropriate test and corrections (Indicator
Lamp Circuit Test) before continuing.
Models equipped with Ammeter: If ammeter reads
discharge, start the engine and observe ammeter. If
meter fails to move toward charge (from original
position), perform appropriate test and corrections
(Field Circuit Tests) before continuing.
NOTE: At this point a field circuit has been
established and any other problem will lie in
generator or regulator.
6. Turn on high-beam headlights and heater blower
motor to high speed, run engine at or above 1500
rpm (for a few minutes, if necessary) and read the
voltage on meter.
AIR GAP
ADJUSTING NUT
ONLY
ADJUSTING SCREW
(Turn To Adjust
Voltage Setting)
Fig.
6c—Adjusting Voltage Setting
CHEVROLET CHASSIS SERVICE MANUAL