
SECTION
 IB
CORVETTE BODY
INDEX
Page
General Description . . * • •.
 •
 ^"i1
Maintenance and Replacements 1B-1
Front End 1B-1
Adjustments IBri
Hood 1B-1
Hood Catch 1B-2
Hood Assembly . 1B-2
Front Emblems 1B-2
Vent Grilles 1B-2
Instrument Panel Tray . 1B-2
Cowl Area Trim
 ....................
 1B-4
Rear View Mirror 1B-4
Outside 1B-4
Inside . 1B-4
Sun Visor . 1B-4
Cowl Ventilator Assembly 1B-4
Windshield ; 1B-5
Doors 1B-7
Adjustments 1B-7
Door Lock Striker 1B-7
Door Window and Vent 1B-7
Door Hinges 1B-7
Trim Panel and Inside Handles IB-11
Weatherstrip 1B-11
Door Ventilator Assembly 1B-12
19437 Model 1B-12
19467 Model 1B-13
Window Glass 1B-13
Glass Run Channel—Upper 1B-14
Window Outer Seal Assembly 1B-14
Window Inner Seal Assembly 1B-14
Glass Run Channel—Rear 1B-15
Window Regulator—Manual 1B-15
Window Regulator—Power 1B-15
Door Lock and Remote Controls 1B-16
Outer Handle . 1B-16
Lock Cylinder 1B-17
Hinges—Door Assembly . 1B-17
Rear Quarter .. . 1B-19
Door Sill and Molding . . 1B-19
Rear End . . r 1B-19
Folding Top Compartment Lid 1B-19
Adjustments . . 1B-19
1B-19 
Page
Lock 1B-19
Control 1B-19
Rear Window—19437 Model 1B-21
Gas Tank Door and Rear Trim Plate.,. . . . . . . . 1B-23
Rear Filler Panel 1B-23
Spare Tire Mount 1B-23
Rugs and Interior Trim 1B-25
Cleaning Soft Trim 1B-25
Carpets and Covers—All Models 1B-26
Rear Body Trim , . 1B-26
Soft Covers 1B-26
Rigid Plastic Trim 1B-26
Garnish Moldings Plus-Headliner-19437 Model . . 1B-27
Seats 1B-27
Body Mounting 1B-27
Body Repairs . 1B-27
General Instructions . . . 1B-27
Repair Panels. 1B-28
Precautions 1B-29
Plastic Solder Kit 1B-29
Resin Kit 1B-30
Specific Repairs 1B-32
Scratched Panels-Spot Refinishing 1B-32
Dents in Panels-Surface Cracks !B-33
Cracked Panels . . 1B-35
Fractures 1B-37
Panel Replacement 1B-39
Hard Top . . 1B-41
Care and Storage 1B-41
Rear Window 1B-41
Garnish Moldings and Latches 1B-42
Headlining 1B-43
Weatherstrips and Drip Molding 1B-43
Vinyl Covering . 1B-43
Folding Top 1B-46
Care of Folding Top 1B-46
Care of Rear Window 1B-46
Adjustments 1B-48
Top Assembly, Removal and Installation 1B-49
Top Trim and Rear Window Assembly 1B-50
Frame and Linkage 1B-52
Weatherstrip 1B-52
Adding Hardtop 1B-52
Special Tools 1B-53
GENERAL DESCRIPTION
.
 A
 structural network
 of
 steel forms the backbone
 of
 the
Corvette body. When combined with
 the
 fiber-glass
 re-
inforced plastic body panels,
 the
 steel-plastic marriage
results
 in a
 body with increased torsional rigidity
 and
greater beaming strength. 
Convertible models continue with two roof styles:
 the
folding
 top
 and the removable hardtop. In operation, both
tops function similar to those
 of
 previous models. Either
top
 is
 standard and both
 are
 optional
 as
 determined by
the top selected
 as
 base equipment.
MAINTENANCE
 &
 REPLACEMENTS
FRONT
 END
ADJUSTMENTS
(Refer to Figure
 2)
Adjustments should
 be
 made
 in
 order
 -
 hood position
first, then catch adjustments. 
Hood
The position
 of the
 hood
 in
 relation
 to
 the hood body
opening and the fender surfaces
 is
 controlled by the posi-
tion
 of the
 hinges and position
 and
 adjustment
 of
 catch
and bumpers.
The fore
 and aft
 position
 of the
 hood may be adjusted
CHEVROLET CHASSIS SERVICE MANUAL 

CORVETTE BODY
 1B-7
HEAT
CONTROL
 €P-
CABLE
VIEW A
HOOD RELEASE
Fig.
 11—Cowl Ventilator
 and
 Controls
and reveal moldings; upper garnish molding; lower
garnish molding; side garnish molding; header latch
plates on 19467 Models and rear view mirror.
11.
 Clean
 up
 excess sealer
 and
 cement with rag damp-
ened with oleum spirits, prep-sol
 or
 kerosene;
 in-
stall wiper arm assemblies.
DOORS
ADJUSTMENTS
Door Lock Striker
Door lock strikers incorporate
 an
 inter-lock feature
consisting
 of a
 notch
 in the
 striker into which the lock
bolt housing extension engages. With
 the
 inter-lock
feature
 it is
 very important that
 the
 lock extension en-
gages properly
 in the
 striker notch
 and
 that, where
necessary,
 the
 correct striker emergency spacers
 are
used to obtain proper engagement.
1.
 To
 adjust striker
 up,
 down,
 in, or
 out loosen striker
plate screws and shift striker and adjusting plates
 as
required, then tighten screws.
2.
 To determine
 if
 door lock striker emergency spacers
are required, apply modeling clay
 or
 body caulking
compound
 in the
 door lock striker notch where
 the
lock extension engages,
 and
 then close
 the
 door
 to
form
 a
 measurable impression in the clay
 or
 caulk-
ing compound,
 as
 shown
 in
 Figure
 24.
 Remove
 all
clay
 or
 compound when adjustment
 is
 completed.
When dimension
 "A"
 from inside face
 of
 striker teeth
to center
 of
 lock extension
 is
 less than 3/16", install
emergency spacers
 and
 proper length striker attaching
screws.
NOTE:
 Dimension
 "B"
 from center
 of
 lock
extension
 to
 inside face
 of
 striker notch should
 .
never be less than 1/8".
If check indicates need
 for
 emergency spacers,
 pro-
ceed
 as
 follows: 
1.
 With pencil, scribe position
 of
 striker on body pillar.
2.
 Remove three door lock striker attaching screws and
remove striker
 and
 adjusting plates from pillar.
3.
 To
 install, place striker, shims and adjusting plates
within scribe marks
 on
 pillar
 and
 tighten screws.
IMPORTANT: Whenever
 a
 door
 has
 been
 re-
moved
 and
 installed,
 or
 realigned,
 the
 door
SHOULD NOT be closed completely until
 a
 visual
check
 is
 made to determine
 if
 the lock extension/
will engage
 in the
 striker notch. Where
 re-
quired, door lock striker emergency spacers
should
 be
 installed
 so
 that door
 can be
 closed
and
 an
 accurate check made to determine emer-
gency spacer requirements.
Door Window and Vent Adjustment
To move
 the top of the
 window
 in or
 out, the bottom
ends
 of
 both
 run
 channels
 are
 adjustable.
 The
 rear
channel
 is
 adjusted
 by
 loosening
 the
 lower
 of
 the two
screws
 on the
 rear face
 of
 door, "C" Figure 25, and
moving channel
 as
 necessary.
 The
 front channel
 is ad-
justed
 by
 removing
 the
 trim pad and moving the Channel
in
 or out by a
 stud
 and nut
 adjustment, "B" Figure 25.
The
 top end of the
 rear channel
 is
 not adjustable in
 or
out.
On 19467 models
 an
 adjustment
 may be
 made
 to the
closed-door relationship
 of the
 vent assembly
 to the
windshield frame. This adjustment
 is
 controlled
 by the
stud-nut assembly "B" Figure
 25.
The closed position
 of the
 window
 is
 controlled
 by
bumper assemblies located
 at
 each end
 of
 window frame
as shown
 in
 Figure
 26.
 ^
 Access
 to
 bumper retaining
screw
 may be
 gained through holes
 "D" and
 "E"
 in
Figure
 25.
Door Hinges
The position
 of the
 door assembly in the body opening
is adjusted
 by the
 striker plate position covered
 pre-
viously
 and the
 position
 of the
 door
 on
 the hinge rear
CHEVROLET
 a 
SERVICE