
ENGINE-ELECTRICAL 6Y-24
Fig.
13I-V-8 Distributor (Typical)-Exploded View
1.
2.
2a.
3.
4.
Condenser
Contact Point Assembly
Cam Lubricator
Retaining Ring
Breaker Plate
5.
5a.
6.
7.
Felt Washer
Plastic Seal
Vacuum Advance
Unit
Housing
8.^
Shim
Washer
9. Drive Gear Pin
10.
Drive Gear
11.
Cap
12.
Rotor
13.
Weight Springs
14.
Mainshaft
15.
Advance Weights
16.
Cam Weight
Base Assembly
When mounting distributors for tests, first secure the
gear in the test drive mechanism, then push the distribu-
tor housing downward toward the gear to take up any end
play between the gear and the housing.
NOTE:
When testing distributors that have
their lower shaft support bushing located in the
engine block (6 cylinder engines), a special
adapter should be used to insure the shaft will
run true in its housing.
Test the distributor for variation of spark, correct
centrifugal and vacuum advance and condition of contacts.
This test will give valuable information on distributor
condition and indicate parts replacement which may be
necessary. Check the area on the breaker plate just
beneath the contact points. A smudgy line indicates that
oil or crankcase vapors have been present between the
points.
Four and Six Cylinder Engines
Refer to Figure 12i.
1.
Remove the rotor.
2.
3.
Remove the vacuum control assembly retaining
screws, detach the unit from the distributor housing.
Disconnect the primary and condenser leads from the
contact point quick disconnect terminal, remove the
contact point set attaching screw, condenser attach-
ing screw. Remove the point set and condenser from
the breaker plate.
Remove the breaker plate attaching screws, remove
the breaker plate from the distributor housing (fig.
NOTE:
Do not disassemble breaker plate any
further.
5. Remove the roll pin retaining the driven gear to the
mainshaft, slide the gear from the shaft.
6. Slide the cam and mainshaft from the distributor
housing.
7. Remove the weight cover, and stop plate screws, re-
move the cover, weight springs, weights and slide
cam assembly from the mainshaft.
V-8 Engines
Refer to Figure 13i.
CHEVROLET CHASStS SERVICE MANUAL

ENGINE-ELECTRICAL 6Y-27
timing mark on pulley lines up with timing tab.
2.
Position distributor to opening in block in normal
installed attitude (fig. 15i), noting position of vacuum
control unit.
3.
Position rotor to point toward front of engine (with
distributor housing held in installed attitude), then
turn rotor counter-clockwise approximately 1/8 turn
more toward left cylinder bank and push distributor
down to engine camshaft. It may be necessary to ro-
tate rotor slightly until camshaft engagement is felt.
4.
While pressing firmly down on distributor housing,
kick starter over a few times to make sure oil pump
shaft is engaged. Install hold-down clamp and bolt
and snug up bolt.
5. Turn distributor body slightly until points just open
and tighten distributor clamp bolt.
6. Place distributor cap in position and check to see
that rotor lines up with terminal for No. 1 spark
plug.
7. Install cap, check all high tension wire connections
and connect spark plug wires if they have been re-
moved. It is important that the wires be installed in
their location in the supports.
NOTE:
The brackets are numbered to show the
correct installation. Wires must be installed as
indicated to prevent cross firing.
8. Connect vacuum line to distributor and distributor
primary wire to coil terminal.
9. Start engine and set timing as described under Turn-
Up in Section 6.
BREAKERLESS (MAGNETIC PULSE)
DISTRIBUTOR
REMOVAL (CORVETTE)
1.
If vehicle is equipped with radio, remove three bolts
securing ignition shield over distributor and coil.
One bolt is accessible from the top of shield, the
other two are at rear of shield, facing firewall.
2.
Disconnect tachometer drive cables from distributor
housing.
3.
Disconnect pickup coil leads at connector.
4.
Remove distributor cap.
5. Crank engine so rotor is in position to fire No. 1
cylinder and timing mark on harmonic balancer is
indexed with pointer.
6. Remove vacuum line from distributor.
7. Remove distributor clamping screw and hold-down
clamp.
8. Remove distributor and distributor-to-block gasket.
It will be noted that the rotor will rotate as the
distributor is pulled out of the block. Mark the re-
lationship of the rotor and the distributor housing
after removal so that the rotor can be set in the
same position when the distributor is being installed.
DISASSEMBLY (Fig. 16i)
NOTE:
If a distributor is being disassembled
for replacement of the stationary magnetic
pickup assembly only, it will be necessary to
perform only Steps 3, 4, 5, 7, 8, 9, and 12 of the
service procedure listed below.
1.
Remove screws securing rotor and remove rotor.
2.
Remove centrifugal weight springs and weights.
3.
Remove the tachometer drive gear from the distribu-
tor (Corvette only).
4.
Remove roll pin, then remove distributor drive gear
and washer.
CAUTION: To prevent
magnet, support drive gear
;e to the permanent
?n
driving out roll
pin.
5. Remove drive shaft assembly.
6. Remove centrifugal weight support and timer core
from drive shaft.
7. Remove connector from pickup coil leads.
8. Remove retaining ring which secures magnetic
core support plate to distributor shaft bushing in
housing.
9. As a unit, remove the entire magnetic pickup assem-
bly from the distributor housing.
10.
Remove brass washer and felt pad.
11.
Remove vacuum advance unit.
12.
To reassemble distributor, perform the above steps
in reverse order.
INSTALLATION (CORVETTE)
1.
Check to see that the engine is at firing position for
No.
1 cylinder (timing mark on harmonic balancer
indexed with pointer).
2.
Position a new distributor-to-block gasket on the
block.
3.
Before installing distributor, index rotor with hous-
ing as noted when distributor was removed. Install
distributor in block so that vacuum diaphragm faces
approximately 45° forward on the right side of the
engine and the rotor points toward contact in cap for
No.
1 cylinder.
4.
Replace distributor clamp leaving screw loose
enough to allow distributor to be turned for timing
adjustment.
5. Install spark plug wires in distributor cap. Place
wire for No. 1 cylinder in tower (marked on old cap
during disassembly) then install remaining wires
clockwise around the cap according to the firing
order (1-8-4-3-6-5-7-2).
6. Attach distributor to coil primary wires.
7. Replace distributor cap.
8. Adjust timing and then fully tighten distributor clamp
screw.
9. Attach vacuum line to distributor.
10.
Connect tachometer drive cables to distributor body.
11.
Replace ignition shields.
DISTRIBUTOR OFF-ENGINE TEST
The distributor's centrifugal and vacuum advance can
be checked in a distributor testing machine or synchro-
scope specially adapted or designed to accommodate this
type distributor. However, since this involves removing
the distributor from the engine, this test may be post-
poned until other system checks have been made. A dwell
reading cannot be obtained on this distributor and it is not
likely that the centrifugal or vacuum advance will be a
cause of trouble.
COIL REPLACEMENT
1.
Disconnect ignition switch and distributor leads from
CHEVROLET CHASSIS SERVICE MANUAL

CLUTCH AND TRANSMISSIONS 7-2
Fig.
2 - Chevelle Clutch Pedal Free Travel Adjustment (V-8 Shown)
some clearance between cross shaft and both its
mounting brackets.
CLUTCH LINKAGE ADJUSTMENT
There is one linkage adjustment (clutch fork push rod
or pedal push rod) to compensate for all normal clutch
wear.
The clutch pedal should have
1-1/4"
free travel (meas-
ured at clutch pedal pad) before the throwout bearing en-
gages the clutch diaphragm spring levers. Lash is re-
quired to prevent clutch slippage which would occur if the
bearing was held against the fingers and to prevent the
bearing from running continually until failure.
Chevrolet Linkage Adjustment (Fig. 1}
With Nuts (A) & (B) loose on Rod (D)
&
before installa-
tion of Clutch Pedal Return Spring
(E),
apply approximately
5 lbs. load in direction of arrow (F) to eliminate clear-
ance between throwout bearing and clutch fingers. Move
Rod (D) in direction of arrow (G) until Clutch Pedal Arm
makes contact with Bumper Stop on instrument panel
brace. Run Nut (B) toward Swivel until dimension (X) is
9/32". Tighten Nut (A) to lock Swivel (C) against Nut (B).
Install Clutch Pedal Return Spring (E).
The foregoing procedure will provide a free pedal
travel of 1" to
1-1/2"
measured on a perpendicular from
the crown of the, pedal pad to the bare metal toe pan.
Chevelle Linkage Adjustment (Fig. 2)
1.
Disconnect spring between cross shaft lever and
clutch fork.
2.
Loosen push rod locknut about three turns.
3.
If there is no free travel, shorten the rod (by turning
at square wrench area) until it is free of clutch fork.
4.
Hold the clutch fork rearward to move throwout
lightly against clutch release fingers, then adjust rod
length until rod just touches ,its seat in the fork.
5.
Adjust locknut to obtain approximately 3/16" clear-
ance between nut and rod sleeve end.
6. Turn the rod with wrench, until the nut just comes in
contact with rod sleeve end, then hold the rod with
wrench and tighten locknut.
7.
Check free pedal travel at pedal (1" to
1-1/2"
is
proper clearance). Readjust if necessary.
Chevy II Linkage Adjustment (Fig. 3}
L-4 & L-6 Models
1.
Loosen locknut "A" and lengthen or shorten push rod
in swivel as required by turning with wrench on ma-
chined flat "B". (Shorten push rod to increase pedal
lash).
2.
Hold push rod at flat "B" and tighten locknut "A".
3.
Recheck pedal free travel.
NOTE: A measurement of approximately 3/16"
between push rod and its seat in fork will give
required pedal free travel.
V-8 Models
The eight cylinder linkage has a two-piece clutch fork
push rod (fig. 3). Adjust clutch pedal free travel by turn-
ing the adjusting rod portion of the push rod to obtain apr
proximately 3/16" clearance between clutch fork and end
of rod, ttien tighten locknut to 8-12 lbs. ft. and check free
travel at pedal. Pedal free travel on all models should
be 1" to
1-1/2".
Corvette Linkage Adjustment
Refer to fig. 1 and the following procedure:
1.
Disconnect pedal return spring.
2.
With Nuts (A) and (B) loose on Rod (D) apply push
hard load in direction of arrow (F) to eliminate
clearance between throwout bearing and clutch
fingers.
3.
Run Nut (B) towards Swivel (C) until dimension (X)
is 3/8" to 7/16".
4.
Tighten Nut (A) to lock swivel against Nut (B).
5.
Connect pedal return spring and check pedal free
travel for
1-1/4"
minimum to 2" maximum.
6. Check every 3,000 miles.
7.
Adjust free travel to 2" to 2-1/2" for heavy duty op-
eration. The return spring may be removed for
heavy duty conditions.
Camaro Linkage Adjustment
Refer to Figure 4 and the following procedure:
Apply a 10 lb. load in direction of Arrow (E) to hold
Clutch Pedal against Clutch Pedal Bumper.
Apply a 10 lb. load to Clutch Fork in direction of Arrow
(D) to eliminate clearance between throwout bearing and
clutch fingers.
Insert a .198 Spacer (F) between clutch fork and Ad-
justing Rod (A).
Rotate Adjusting Rod against Spacer until it has a 5 in.
lb.
torque.
Hold Adjusting Rod and tighten Nut (C) against Swivel
(B) or Rod (B).
Remove Spacer. Install return spring and extension to
clutch fork.
Pedal will have approximately 1" to
1-1/8"
free travel.
A clutch that has been slipping prior to free play ad-
justment may still slip right after the new adjustment due
CHEVROLET CHASSIS SERVICE MANUAL

CLUTCH AND TRANSMISSIONS 7-7
MAINTENANCE AND ADJUSTMENTS
CHEVROLET, CHEVELLE, CHEVY II, CAMARO,
SHIFT LINKAGE ADJUSTMENT
In cases where the gearshift linkage has been discon-
nected, it should be adjusted as follows:
1.
Move both transmission shift levers until transmis-
sion is in neutral. Neutral detents in transmission
cover must both be engaged to make this adjustment
correctly. (To check, start engine with clutch dis-
engaged, and release clutch slowly.)
2.
Move selector lever to neutral position. Align first
and reverse tube lever with the second and third
shifter tube lever on the mast jacket. This may be
done by having an assistant hold the mast .jacket shift
levers aligned in neutral position or use a simple
gauge or pin to align these levers in neutral.
3.
Make necessary adjustment to align shift control
rods and transmission levers in neutral position.
Move selector lever through all positions to check ad-
justment and to insure over-travel in all positions.
FLOOR SHIFT LINKAGE ADJUSTMENT
1.
Set Transmission Levers (K) and (L) in neutral de-
tent position.
2.
Move Transmission Control Lever (A) to neutral de-
tent and insert Locating Pin (D) into notch of Lever
and Bracket Assembly.
3.
Install Nut (N) and Clevis (M) on Rod (J) loosely,
attach Rod to Lever (B) and secure with retainer.
4.
With Lever (B) against Locating Pin, adjust Clevis
at Lever (L) until Clevis pin passes freely through
holes and secure with washer and cotter pin. Tighten
Nut (N).
5.
Install Nuts (E) and (G) and Swivel (F) loosely on Rod
(H),
attach Rod to Lever (K) and secure with retainer.
6. With Lever (C) against Locating Pin, attach Swivel to
lever and secure with retainer. iRun Nut (G) against
Swivel, then tighten Nut (E) against Swivel.
7.
Remove Locating Pin and check shifts to insure
proper operation. Readjust clevis and swivel if nec-
essary.
LEVER (A)
LEVER (L) CLEVIS (M)-NUT (N
LEVER (C)
ROD(J).
" - -
LEVER (K) ROD (H)^ NUT '(G) SWIVEL (F) ^NUT (E)
SHIFT CONTROL LEVER AND BRACKET ASSEMBLY
If disassembly of this control lever and bracket assem-
bly is necessary refer to Figure 2A for parts breakdown
and relative positioning for assembly.
SPEEDOMETER DRIVEN GEAR
Disconnect speedometer cable, remove lock plate to ex-
tension bolt and lock washer and remove lock plate. In-
sert screwdriver in lock plate slot in fitting and pry fitting
gear and shaft from extension. Pry "O" ring from groove
in fitting.
Install new "OM ring in groove in fitting. Coat "O" ring
and driven gear shaft with transmission lubricant and in-
sert shaft.
Hold the assembly so slot in fitting is toward lock plate
boss on extension and install in extension. Push fitting
into extension until lock plate can be inserted in groove
and attach to extension.
EXTENSION OIL SEAL REPLACEMENT
.1.
Remove propeller shaft as outlined in Section 4 and
disconnect any necessary items to obtain clearance.
2.
Pry seal out of extension.
3.
Wash counterbore with cleaning solvent and inspect
for damage.
4.
Prelubricate between sealing lips and coat new seal
O.D. with Permatex or equivalent and start straight
in bore in case extension. Using Tool J-5154, tap
seal into counterbore until flange bottoms against
extension.
Fig.
1A- Shift Linkage Adjustment (Typical)
Fig.
2A - Corvette 3 Speed Control Lever and Bracket Assembly
CHEVROLET CHASSIS SERVICE MANUAL

CLUTCH AND TRANSMISSIONS 7-10 ,
GENERAL DESCRIPTION
The overdrive unit is essentially a two-speed planetary-
transmission attached to the rear of a conventional three-
speed transmission. In overdrive, engine speed is ap-
proximately 30 per cent slower at a given road speed
since the drive train includes planetary gears which pro-
vide a lower overall gear ratio than that obtained in high
gear with the conventional transmission.
The electrical equipment which controls the automatic
action of the mechanical portion of the overdrive unit
consists of a solenoid, a speed-sensitive governor switch,
a relay and a kickdown switch. The circuit including this
equipment makes it possible to operate in overdrive above
a pre-set cut-in speed, or in .conventional drive at any
speed.
With the overdrive unit engaged, the transmission
should not be left in any forward gear with intent of lock-
ing the drive-line as the overrunning clutch is a free-
wheeling condition.
SERVICING THE OVERDRIVE
With the,overdrive assembly removed from the trans-
mission, service operations on the transmission proper
are the same as for the standard three-speed trans-
mission.
Repairs to the overdrive housing, output shaft, ring
gear assembly, clutch cam, roller retainer, pinion cage,
sun gear, shift rail, sun gear control plate, output shaft
bearing, oil seal, speedometer drive gear, solenoid pawl
and interlock plunger may be performed underneath the
car, if so desired, by removing the overdrive housing
without disturbing the transmission. Refer to Overhaul
Manual for Service Procedure.
If the transmission mainshaft, overdrive adapter or
transmission rear bearing which is retained in adapter
require replacement, the entire transmission and over-
drive assembly should be removed and overhauled on the
bench.
MAINTENANCE AND ADJUSTMENTS
Servicing of the overdrive governor switch and pinion,
the sun gear solenoid, oil seal and cable bracket, the out-
put shaft rear oil seal, the control shaft lever, and the
speedometer driven gear may be accomplished without
removing the overdrive from the vehicle, as discussed
in the following paragraphs:
GOVERNOR SWITCH AND PINION
To remove governor switch, disconnect wires at gover-
nor switch and screw governor
out
of housing, using Tool
J-4653 on the flat hexagonal surface of governor case.
The pinion may be separated from the governor by re-
moving the snap ring on the shaft.
SUN GEAR SOLENOID, OIL SEAL AND
CONTROL CABLE BRACKET
Remove the solenoid by taking out the two mounting
bolts and lock washers, removing
the.
cable bracket with
the lower bolt. Turn the solenoid 1/4 turn and
pull,
sole-
noid plunger out of adapter. The oil seal may be pried
out of the adapter.
CASE REAR OIL SEAL
Removal
1.
Remove propeller shaft as outlined in Section 4.
2.
Using a punch against seal in housing, pry out seal
from housing.
Installation
1.
Prelubricate between sealing lips and coat outside of
new oil seal with a suitable sealant, then start seal
into bore in overdrive housing.
2.
Using Tool J-5154 drive oil seal into counterbore.
3.
Install propeller shaft as outlined in Section 4.
CONTROL SHAFT LEVER AND/OR "O" RING
OIL SEALS
To remove- the control shaft, disconnect the cpntrol
cable, remove tapered pin and pull lever out. Replace
the two "0" ring seals on the control shaft. Insert shaft
and new "O" ring seals into housing and install tapered
pin. Connect control wire to lever.
SPEEDOMETER DRIVEN GEAR
Disconnect speedometer cable, remove lock plate to
housing bolt and lock washer and remove lock plate. In-
sert screw driver in lock plate slot in fitting and pry
fitting, gear and shaft from housing. Pry "O" ring from
groove in guide.
Install new "O" ring in groove in fitting and insert
shaft.
Hold the assembly so slot in fitting is toward lock plate
boss on housing and install in housing. Push fitting into
housing until lock plate can be inserted in groove and
attached to housing.
L
dl
ZAIR GAP
km (CHECK WITH
M*= POINTS BARELY
'A
AoWER
|^
POINT
0 ADJUST
=^ i
SUPPORT
Fig. IB - Checking Relay Air Gap
CHEVROLET CHASSIS SERVICE MANUAL

CLUTCH AND TRANSMISSIONS 7-15
LOCATING
GAGE B
N
Fig.
1C - Warner T-16 3-Speed Lever and Linkage Adjustment (Camaro and Corvette)
Clearance should be .002 to .008. Interlock sleeves
are available in four sizes to give the proper
clearance.
6. Install outer shifter levers to shafts with lock wash-
ers and nuts. Tighten securely. v
7.
Instill shifting forks to shift levers (1st and re-
verse fork "hump" towards bottom).
Installation
1.
Install new side cover gasket to transmission case,
install cover and secure with lock washers and cap
screws.
NOTE: The two rear side cover to case at-
taching bolts have a special oil sealing spline
and must be used at these two "through" hole
locations.
2.
Connect control rod and cross shaft to control
levers.
1.
Side Cover
2.
Poppet
3. 1st and Reverse Shifter
Lever and Shaft
4.
Poppet Spring
5. 1st and Reverse Shifter
Fork
6. Interlock Pin
7. 2nd and 3rd Shifting
Fork
8. Interlock Sleeve
9. 2nd and 3rd Shifter
Lever and Shaft
10.
"O11 Ring Seal
Fig.
2C - Side Cover Assembly - Layout
CHEVROLET CHASSIS SERVICE MANUAl

CLUTCH AND TRANSMISSIONS 7-19
2.
With handle in full down position—adjust cable to ac-
quire dimension shown, be certain that cable is pulled
taut.
3.
Tighten set screw to 15-20 in. lbs.
4.
Bend excess wire and cut - be certain that wire does
not interfere with I.D. of lever or threads of shifter
knob.
NOTE: Handle must return freely from any
position.
SPEEDOMETER DRIVEN GEAR AND OIL SEAL
Replacement
Disconnect speedometer cable, remove retainer to
housing bolt and lock washer and remove retainer. In-
sert screw driver in slot in fitting and pry fitting, gear
and shaft from housing. Pry "O" ring in groove in fitting.
Install new "O" ring in groove and insert shaft Hold
the assembly so slot in fitting is toward boss on housing
and install in housing. Push fitting into housing until re-
tainer can be inserted in groove and install retainer lock
washer and bolt.
Fig.
5M - Installing Side Cover Assembly
TRANSMISSION SIDE COVER
Removal
1.
Disconnect control rods from levers.
2.
Shift transmission into second speed before removing
cover, by moving 1-2 (Rear Cover) shifter lever into
forward detent position.
3.
Remove cover assembly -from transmission case
carefully and allow oil to drain.
Disassembly (Fig. 4M)
1.
Remove the outer shifter lever nuts,*lock washers
and flat washers. Pull levers from shafts.
2.
Remove both shift forks from shifter shaft and detent
plate assemblies. Remove both shifter shaft assem-
blies from cover. Lip seals in side cover may now
be pryed out if replacement is required because of
damage.
1-2 DETENT CAM DETENT SPRING
3-4 DETENT CAM
1-2 SHIFTER SHAFT
1-2 SHIFT FORK
3-4 SHIFT
FORK
DETENT CAM \ 3-4 SHIFTER SHAFT
RETAINER RING
DETENT CAM PIVOT PIN
3.
Remove detent cam spring and pivot retainer "C"
ring. Remove both detent cams.
4.
Replace necessary parts.
Assembly (Fig. 4M)
1.
Install 1-2 detent cam to cover pivot pin first, then
install 3-4 detent cam so the detent spring notches
are offset or opposite each other. Detent cam
notches must be facing downward.
2.
Install detent cam retaining "C" ring to pivot shaft,
and hook spring into detent cam notches.
3.
Install both shifter shaft assemblies in cover being
careful not to damage lip seals. Install both shift
forks to detent plates, lifting up on detent cam to
allow forks to fully seat into position.
4.
Install outer shifter levers, flat washers, lock wash-
ers and nuts.
Installation (Fig. 5M)
1.
Shift 1-2 shifter lever into second speed (forward)
position. Position cover gasket on case.
2.
Carefully position side cover into place making sure
the shift forks are aligned with their respective
mainshaft clutch sliding sleeves.
3.
Install cover attaching bolts and tighten evenly to
15-20 ft. lbs. torque.
4.
Remove filler plug and add lubricant specified in
Section 0, to level of filler plug hole.
EXTENSION OIL SEAL
Replacement
1.
Remove propeller shaft.
2.
Pry out the extension oil seal.
3.
Prelubricate between sealing lips and press new oil
seal carefully into place in extension using J-5154 or
similar tool.
Fig.
4M - Transmission Side Cover/ Shift Fork and
Detent Assembly
CAUTION: Do not excessively force the seal
against the seat in the extension.
CHEVROLET CHASSIS SERVICE MANUAL

CLUTCH AND TRANSMISSIONS 7-24
is at the full mark on the dip stick, it is just slightly be-
low the planetary gear unit. If additional oil is added,
bringing the oil level above the full mark, the planetary
unit will run in the oil, foaming and aerating the oil. This
aerated oil carried through the various oil pressure pas-
sages (low servo, reverse servo, clutch apply, converter,
etc.) may cause malfunction of the transmission assem-
bly, resulting in cavitation noise in the converter and
improper band or clutch application. Overheating may
also occur.
If the transmission is found consistently low on oil, a
thorough inspection should be made to find and correct
all external oil leaks.
PERIODIC OIL CHANGE
The transmission oil should be changed periodically as
recommended in Section 0, and whenever transmission is
to be removed from the vehicle for repairs.
1.
Run engine for one minute in neutral prior to chang-
ing.
2.
Be sure vehicle is level or raise from the rear only.
3.
Remove the oil pan drain plug and allow oil to drain
thoroughly into a pan or can.
Replace drain plug and refill with approximately two
quarts of oil specified in Section 0.
NOTE: To refill the transmission, remove dip
stick from oil filler tube and refill transmission
with oil specified in Section 0 using filler tube
and funnel J-4264. Then, after shifting into all
ranges at idle speed to fill all oil passages, the
engine should be run at 800-1000 rpm with the
transmission in Neutral until the oil warms up,
then add oil as required to raise the fluid level
to the full mark on the dip stick. Refill capacity
is approximately 2 qts.
4.
Fig.
1PG - Adjusting Low Band Using J-21848
PERIODIC LOW BAND ADJUSTMENT (Fig. 1PG)
Low band adjustment should be periodically performed
at 12,000 mile intervals, or sooner, as necessary if op-
erating performance indicates low band slippage.
1.
Raise vehicle and place selector lever in neutral.
2.
Remove protective cap from transmission adjusting
screw.
3.
a. On Corvette Models: Drop left exhaust pipe for
clearance.
b.
On Chevelle Models: To gain clearance between
underbody and transmission, it may be necessary
to remove rear mount bolts from crossmember,
and move transmission slightly toward passenger
side of vehicle. .
4.
Loosen adjusting screw lock nut 1/4 turn and hold in
this position with wrench.
5.
Using Special Tool J-21848 adjust band to 70 in. lbs.
and back off four (4) complete turns for a band which
has been in operation for 6,000 miles or more,.or
three (3) turns for one in use less than 6,000 miles.
CAUTION: Be sure to hold the adjusting screw
lock nut at 1/4 turn loose with a wrench during"
the.adjusting procedure.
6. Tighten the adjusting screw lock nut to specified
torque.
CAUTION: The amount of back-off is not an
approximate figure, it must be exact.
MANUAL SHIFT LINKAGE CHECK & ADJUST
(Column Type)
1.
The shift tube and lever assembly must be free in the
mast jacket. See Section 9 for alignment of steering
column assembly if necessary.
2.
To check for proper shift linkage adjustment, lift
the transmission selector lever towards the steering
wheel. Allow the selector lever to be positioned in
drive (D) by the transmission detent.
NOTE: Do not use the indicator pointer as a
reference to position the selected lever. When
performing linkage adjustment, pointer is ad-
justed last.
3.
Release the selector lever. The lever should be in-
hibited from engaging low range unless the lever is
lifted.
4.
Lift the selector lever towards the steering wheel,
and allow the lever to be positioned in neutral (N) by
the transmission detent.
5.
Release the selector lever. The lever should now
be inhibited from engaging reverse range unless the
lever is lifted.
6. A properly adjusted linkage will prevent the selector
lever from moving beyond both the neutral detent, and
the drive detent unless the lever is lifted to pass
over the mechanical stop in the steering column.
7.
In the event that an adjustment is required, place
the selector lever in drive (D) position as determined
by the transmission detent. See Steps 2 and 3.
8. Loosen the adjustment swivel at the cross-shaft,
and rotate the transmission lever so that it contacts
the drive stop in the steering column.
9. Tighten the swivel and recheck the adjustment. See
2 and 6.
CHEVROLET CHASSIS SERVICE MANUAL