
ELECTRICAL-BODY AND CHASSIS 12-21
2.
 Remove ash tray, retainer attaching screws and
retainer.
3.
 Remove Air Conditioning distributor
 duct'
 retaining
screws and duct.
4.
 Remove heater and/or Air Conditioning control panel
assembly retaining screws and push panel assembly
from console.
NOTE:
 If interference between control panel
and radio is encountered, loosen radio retaining
nuts.
5. Remove radio control knobs, bezels and retaining
nuts.
6. Disconnect radio wiring harness and antenna lead-in.
7. Remove radio rear brace attaching screw and re-
move ra(Jio from vehicle.
8. Remove ignition switch bezel nut using Tool J-7607
and push switch rearward.
9. Disconnect cigarette wiring connector.
10.
 Remove cigarette lighter retainer and lighter as-
sembly from console.
11.
 To install, reverse removal procedure. 
Fig.
 35 - Cigarette Lighter — Chevelle
CHEVROLET INSTRUMENTS AND GAUGES
INDEX
Page
General Description 12-21
Service Operations 12-22
Instrument Cluster........................ 12-22
Instrument Cluster Lamps 12-22
Printed Circuit .
 * •
 12-22
Speedometer 12-22
Speedometer Cable 12-23
Fuel Gauge 12-23 
Page
Clock 12-24
Tachometer 12-24
Ammeter . . 12-24
Temperature Gauge 12-24
Oil Pressure Gauge 12-24
Oil Pressure Indicator 12-24
Generator Indicator 12-26
Temperature Indicator 12-26
GENERAL DESCRIPTION
The standard instrument cluster on all models contains
seven circular housings consisting of: a speedometer;
fuel gauge; oil pressure, generator and temperature indi-
cators; right and left directional signal indicators; brake
warning and high beam indicators; and includes a clock
on deluxe models. An optionally available instrument
cluster provides special instrumentation which includes
in addition to the speedometer and clock: a tachometer;
fuel, oil pressure, ammeter and engine temperature
gauges; which replace the standard fuel gauge and indi-
cator lights. The brake warning indicator is relocated
to the tachometer dial face and the high beam and direc-
tional indicators are positioned in the speedometer dial
face.
Instrument cluster removal is recommended before at-
tempting to service the printed circuit and gauges even
though some units may be accessible from behind the
cluster. Limited working space under the instrument
panel increases the possibility of electrical malfunctions
due to poor connections, and damaged or improperly in-
stalled printed circuit. The printed circuit is service-
able but not repairable and requires complete 
replacement.
The brake warning light serves a dual purpose. It
functions as an indicator when the parking brake is ap-
plied and also warns if a malfunction (loss of hydraulic
pressure) should occur in the brake system. The two
separate switches, which provide the signal to operate the
indicator, are located at the parking brake support and in
the hydraulic brake line at the master cylinder. Service
of the brake pressure, differential switch unit at the
master cylinder is described in Section 5 of this manual.
All indicator and cluster illumihating lamps may be
replaced without removing the cluster from the vehicle.
The bulbs are installed in plastic holders which lock into
the cluster housing and make contact with the printed
circuit. An instrument lamp is used to illuminate the
ignition switch. A special fibre optic lucite wiring
transmits light from the lamp to the switch.
Regular maintenance is not required on the instrument
cluster or its components other than maintaining clean,
tight electrical connections, replacing defective parts and
keeping the speedometer cable properly lubricated.
CHEVROLET CHASSIS SERVICE MANUAL 

ELECTRICAL-BODY AND CHASSIS 12-24
1.
 Temperature Gauge
2.
 Instrument Cluster Lamp
3.
 R.H. Directional Indicator
4.
 Ammeter Gauge 
Fig. 39- Optional Gauge Cluster
5. Fuel Gauge
6. L.H. Directional Indicator
7. Tachometer
8. "Brake" Indicator
9. "Bright" Indicator 
10.
 Oil Pressure Fitting
11.
 Chassis Harness Connector
12.
 Clock Assembly
13.
 Printed Circuit
NOTE:
 Observe carefully the stack up of the
internal parts of the fuel gauge assembly.
5. To install, reverse removal procedure.
CLOCK OR TACHOMETER REPLACEMENT
NOTE:
 The tachometer is a self-contained, all
transistor unit requiring very little service
other than keeping the terminal nuts clean and
tight. The unit is not serviceable and must be
replaced, if defective.
1.
 Remove instrument cluster as previously described
in this section.
2.
 For clock replacement, remove clock set shaft knob
at front of console.
3.
 Remove cluster lamps from cover, circuit attaching
screws, and terminal nuts at circuit to gauge attach-
ing points.
4.
 Move printed circuit away from gauge and remove
screws retaining
 •_
 gauge or clock to the cluster
housing. 
•5.
 Remove unit, from housing and cover plate from
gauge unit.
6/To install, reverse removal procedure.
AMMETER TEMPERATURE AND OIL PRESSURE
GAUGES REPLACEMENT
1.
 Remove instrument cluster as previously described
iii this section.
2.
 Remove instrument lamps, attaching screws or nuts
and wiring connections as required.
3.
 Remove gauge assembly backing plate retaining
screws and remove gauge assembly from cluster
housing.
4.
 Remove terminal nuts and/or screws retaining gauge
to the backing plate and separate plate from the
gauge.
 •
5. To install, reverse removal procedure.
OIL PRESSURE INDICATOR
If the light does not come on when the ignition switch is
turned on, or if the light comes on and remains on after
the engine is started, one or more of the following condi-
tions is indicated:
CHEVROLET CHASSIS SERVICE MANUAL 

ELECTRICAL-BODY
 AND
 CHASSIS
 12-26
•
 Low oil
 pressure
• High engine temperature
• Defective wiring
 or
 switch
connector from sender
in block above starter
 on
and
 at
 left front
 of
 distributor
 on V-8
Sending Unit Replacement
1.
 Disconnect wiring harness
unit terminal (located
L-6 engines
engines).
2.
 Remove sender unit using Tool J-21757
 or 12
 point
socket, replace with
 new
 unit
 and
 check operation.
GENERATOR INDICATOR
1.
 Ignition
 on,
 Engine
 not
 Running
 and
 Telltale Light
Off.
• Indicator bulb burned out, replace bulb.
• Open circuit
 or
 loose connection
 in the
 telltale
light circuit.
2.
 telltale Light Stays
 on
 after Engine
 is
 Started. 
If indicator light does
 not go out at
 engine idle
speed, refer
 to
 Charging Systems under Engine
Electrical, Section
 6Y.
TEMPERATURE (COOLING SYSTEM) INDICATOR
The temperature indicator circuit consists
 of two re-
motely located units, indicator gauge
 and
 engine sender
unit.
 The
 indicator gauge, located
 in the
 instrument
panel, consists
 of a
 red light which will indicate
 an
 over-
heated engine condition.
Engine Sender Unit Replacement
1.
 Drain engine cooling system
 to a
 level below unit.
2.
 Remove sender unit (located
 in the
 inlet manifold
near water pump housing
 on V-8
 engines and
 in the
cylinder head near
 an
 exhaust port
 oh L-6
 engines)
and replace with new unit.
3.
 Refill cooling system
 and
 check operation
 of
 unit.
CHEVELLE INSTRUMENTS AND GAUGES
INDEX
Page
General Description
 * *
 i2-26
Service Operations
 12-26
Instrument Panel
 12-26
Instrument Cluster.
 12-26
Fuel Gauge and/or Ammeter
 12-27
Clock,
 i 12-27
Speedometer
 12-27 
Page
Speedometer Cable
 .
 . 12-27
Temperature Gauge
 12-29
Oil Pressure Gauge
 12-29
Indicator Lights.
 . 12-29
Oil Pressure Indicator
 12-29
Generator Indicator
 . . 12-29
• Temperature Indicator
 12-29
GENERAL DESCRIPTION
The Chevelle instrument cluster assembly consists
 of:
a speedometer;
 a
 fuel gauge;
 a
 generator,
 an
 engine
 tem-
perature and an
 oil
 pressure indicator lamp, and includes
a clock
 on
 deluxe models.
 On
 super sport models,
 am-
meter, coolant temperature
 and oil
 pressure gauges
 re-
place
 the
 appropriate indicator lights. Except
 for the
speedometer,
 all of the
 indicator lamps, instruments
 and
gauges
 of
 these clusters may
 be
 serviced without remov-
ing
 the
 instrument cluster assembly from
 the
 vehicle.
In addition
 to the
 instrument indicator lamps,
 a
 brake
warning lamp
 is
 included
 in the
 cluster
 as
 standard
equipment.
 The
 indicator
 is
 connected
 to the
 parking 
brake
 and
 brake pressure differential switches
 and
serves
 a
 dual function.
 It
 lights when the parking brake
is applied
 and
 also when
 the
 brake pedal
 is
 applied,
 if a
malfunction should occur
 in the
 brake system
 due to a
loss
 of
 hydraulic pressure. Servicing
 of the
 hydraulic
pressure differential switch
 is
 covered
 in
 Section
 5 of
this manual.
Regular maintenance
 is not
 required on the instrument
cjLuster
 or its
 components other than maintaining dean
and tight electrical connections, replacing defective parts
and keeping
 the
 speedometer cable properly lubricated.
SERVICE OPERATIONS
INSTRUMENT PANEL ASSEMBLY
INSTRUMENT CLUSTER (Figs.
 41
 thru
 44)
Removal
1.
 Disconnect battery ground cable.
2.
 Remove steering coupling bolt and disconnect steer-
ing shaft from coupling.
3.
 Loosen mast jacket lower clamp.
4.
 Remove
 air
 conditioning center distributor duct
 (if
so equipped).
5. Remove radio rear support bracket screw.
6. Remove mast jacket upper support clamp and retain-
ing bolts from lower support (refer
 to
 Section
 9,
Steering). 
CAUTION: Cover mast jacket
 and
 parl
brake handle with
 a
 suitable material
 to
 prevc
scratching.
7. 
Disconnect speedometer cable
 at
 rear
 of
 cluster
housing
 and
 speed warning control knob
 at
 panel
 (if
so equipped).
8. Remove instrument panel retaining screws (nine
upper and five lower).
 .
9. Working under the console remove four lower retain-
ing screws from instrument cluster housing.
10.
 Pull instrument panel assembly from console and
 lay
forward on mast jacket.
11.
 Disconnect wiring harness, cluster lamps and wiring
CHEVROLET CHASSIS SERVICE MANUAL 

ELECTRICAL-BODY
 AND
 CHASSIS
 12-31
CHEVY II INSTRUMENTS AND GAUGES
INDEX
Page 
Page
General Description -.....
 12-31
Service Operations.
 12-31
Instrument Panel
 . 12-31
Instrument Cluster
 12-31
Fuel Gauge
 12-32
12-32
Clock, 
Speedometer
 12-34
Speedometer Catte
 12-34
Indicator Lights
 12-34
Oil Pressure Indicator
 12-34
Generator Indicator
 12-34
Temperature Indicator
 12-34
GENERAL DESCRIPTION
The Chevy
 n
 instrument cluster assembly consists
 of:
a speedometer;
 a
 fuel gauge;
 a
 generator, temperature
and
 oil
 pressure indicator lamps, and includes
 a
 clock
 on
deluxe models. Except
 for the
 speedometer,
 all of the
cluster lamps, instruments and gauges
 of
 the cluster
 may
be serviced without removing
 the
 instrument cluster
 as-
sembly from
 the
 console.
In addition
 to the
 instrument indicator lamps,
 a
 brake
warning lamp
 is
 included
 in the
 cluster
 as
 standard
equipment.
 The
 indicator
 is
 connected
 to
 thfc parking
brake and brake pressure differential switches andserves 
a dual function.
 It
 lights when
 the
 parking brake
 is ap-
plied
 and
 also when
 the
 brake pedal
 is
 applied,
 if a mal-
function should occur
 in the
 brake system
 due to a
 loss
 of
hydraulic pressure. Servicing
 of the
 hydraulic pressure
differential switch
 is
 covered
 in
 Section
 5 of
 this manaul.
Regular maintenance
 is not
 required on
 the
 instrument
cluster
 or its
 components other than r^Mfitftl^i^g clean
and tight electrical connections, replacing defective parts
and keeping
 the
 speedometer cable properly lubricated.
SERVICE OPERATIONS
INSTRUMENT PANEL
INSTRUMENT CLUSTER
Removal
 and
 Installation {Figs.
 45
 thru
 48)
1.
 Disconnect battery ground cable.
2.
 Remove mast jacket upper support clamp (refer
 to
Steering, Section
 9, for
 complete procedure
 on low-
ering jacket) and lower steering column.
NOTE:
 Apply protective material
 to the
 mast
jacket
 to
 prevent damage
 to the
 painted surfaces. 
3.
 Disconnect retaining collar securing speedometer
cable
 to
 speedometer head.
4.
 Remove screws retaining cluster
 to
 console.
5. Pull cluster forward
 of
 console opening and discon-
nect
 all
 wiring
 and
 lamp connections. Remove
cluster from vehicle.
CAUTION:
 Do not
 pull cluster outward further
than slack
 in
 wiring harness will allow, other-
Fig.
 45-
 Instrument Cluster Installation
 —
 Chevy
 II
Fig.
 46 -
 Speed Warning Device
CHEVtOtET CHASSIS SERVICE MANUAL 

ELECTRICAL-BODY AND CHASSIS 12-32
Fig.
 47-
 Instrument Clyster Wiring
1.
 Instrument Cluster Bulb
2.
 R.H. Directional Indicator
3. Bright Indicator
4.
 Gen Indicator 
5. Temp Indicator
6. Oil Indicator
7. L.H. Directional Indicator 
8. Fuel Gauge Connector
9. Instrument Panel Wiring
Harness 
10.
 Clock Assembly (11700-800)
11.
 Cover (exc. 11700-800)
12.
 Plate (exc. 11700-800)
13.
 Brake Alarm
 indicator
wise wiring and lamp connections may be
damaged."~ ' ""
6. To install, position cluster to console opening and
connect all wiring and lamp connections.
7. Position cluster in console and attach speedometer
cable to the speedometer head.
8. Install eight screws retaining cluster to console.
9. Install mast jack upper clamp assembly.
10.
 Connect battery ground cable and check operation of
instruments and gauges.
FUEL GAUGE REPLACEMENT
1.
 Disconnect battery ground cable.
2.
 Disconnect cluster lamp and wiring harness connec- 
5. 
tions at rear of gauge.
Remove two screws retaining gauge to rear of
cluster housing and remove gauge from housing.
Remove terminal nuts attaching gauge unit to cover
plate and remove unit, from plate.
To install, reverse the removal procedure*
CLOCK REPLACEMENT
1.
 Disconnect battery ground cable.
2.
 Remove clock set shaft, knob retaining screw and
knob from set shaft.
3.
 Disconnect wiring and lamp connections "from rear
o£ clock.
4.
 Remove two screws attaching clock to rear of hous-
ing and remove clock from cluster housing.
CHevnou-r ousst 

ELECTRICAL-BODY AND CHASSIS 12-34
5. To replace, reverse the removal procedure.
SPEEDOMETER REPLACEMENT
1.
 Remove instrument cluster as previously described
in this section.
2.
 Remove clock set shaft knob.
3.
 Remove eight screws securing cluster housing to
bezel trim panel. Separate parts carefully observing
stack up of parts.
4.
 Remove two screws securing speedometer head to
rear of cluster housing.
NOTE:
 Servicing of the speedometer head
should be performed by an authorized AC Speed-
ometer Service Station.
5. To install, reverse the removal procedure..
SPEEDOMETER CABLE
Replacement or Lubricatibn
1.
 Disconnect the speedometer cable from the speed-
ometer head. Remove the old cable by pulling it out
from speedometer end of conduit.
NOTE:
 If old cable is broken it may be neces-
sary to remove lower piece from transmission
end of conduit.
2.
 Lubricate the lower 3/4 of cable with speedometer
cable lubricant and push the cable into the conduit.
Connect the upper end to the speedometer head and
road test vehicle for proper speedometer operation.
INDICATOR LIGHT REPLACEMENT
To replace any indicator or cluster bulb, unsnap the
proper socket from rear of instrument cluster, remove
and replace bulb, and reinsert unit into rear of cluster
housing.
OIL PRESSURE INDICATOR
If the light does not come on when the ignition switch 
is turned on, or if the light comes on and remains on
after the engine is started, one or more of the following
conditions is indicated:
• Low oil pressure
• High engine temperature
• Defective wiring or switch
Switch Replacement
1.
 Disconnect wiring harness connector from sender
unit terminal (located in block above starter on
L-6 engines and at left front of distributor on V-8
engines).
2.
 Remove sender unit, replace with new unit, and
; check operation.
GENERATOR INDICATOR
1.
 Ignition on, engine not running and telltale light off.
a. Indicator bulb burned out, replace bulb.
b.
 Open circuit or loose connection in the telltale
light circuit.
2.
 Telltale light stays on after engine is started.
a. If indicator light does not go out at engine idle
speed, refer to Charging Systems under Engine
Electrical, Section 6Y.
TEMPERATURE (COOLING SYSTEM) INDICATOR
The temperature indicator circuit consists of two re-
motely located units, indicator gauge and engine sender
unit. The indicator gauge on all models uses a single
red light to indicate an overheated engine condition.
Engine Sender Unit Replacement
1.
 Drain engine cooling system to a level below unit.
2.
 Remove sender unit (located in the inlet manifold
near water pump housing on V-8 engines and in the
cylinder head near an exhaust port on L-6 engines)
and replace with new unit.
3.
 Refill cooling system and check operation of unit.
CORVETTE INSTRUMENTS AND GAUGES
INDEX
Page
General Description ., 12-34
Service Operations . 12-35
Instrument Cluster ., 12-35
Fuel Gauge 12-35 
Speedometer/Tachometer Service. 12-35
Temperature Gauge 12-35
Ammeter/Oil Pressure Gauges 12-35
GENERAL DESCRIPTION
All Corvette instruments and gauges are conveniently
located in the dash-mounted cluster. The entire cluster
is removable to permit servicing of the various instru-
ments and gauges. The indicator and cluster illuminating
bulbs may be replaced without removing the cluster from
the panel. 
Regular maintenance is not required on the instrument
cluster or its components other than maintaining clean
and keeping the speedometer and tachometer cables
properly lubricated.
CHEVROLET CHASSIS SERVICE MANUAL 

ELECTRICAL-BODY AND CHASSIS 12-35
SERVICE OPERATIONS
INSTRUMENT CLUSTER
REMOVAL AND INSTALLATION (Fig. 49)
1.
 Remove mast jacket assembly. Refer to Section 9
for removal procedures.
2.
 Disconnect tachometer drive cable at distributor.
3.
 Disconnect the headlamp panel control switch from
instrument cluster.
4.
 Remove lighting switch as outlined in this section.
10 10-A 1112 13
14 
15 16 17 18 19
Fig.
 49- Instrument Cluster Connections
1.
 Cluster Illuminating
Bulbs
2.
 Direction Signal Indicator
Bulb L.H.
3. Direction Signal Indicator
BulbR.H.
4.
 Headlamp Actuating Motor
Indicator
5. Headlamp Hi Beam
Indicator
6. Parking Brake Alarm
Indicator
7. Ground Lead Attaching
Point
8. Temperature Indicator
 "1"
Terminal 
9.
10.
10A.
11.
12.
13.
14.
]5.
16.
17.
18.
19.
20.
21. 
Temperature Indicator "S"
Terminal
Ignition Switch Receptacle
ignition Switch Illuminating
Bulb
Oil Pressure Indicator
Tachometer
Lighter Receptacle
Trip Odometer
Wiper Switch Receptacle
Speedometer
Ammeter "Gen" Terminal
Ammeter "Battery" Terminal
Lighting Switch Receptacle
Fuel Gauge
 "1"
 Terminal
Fuel Gauge "S" Terminal
5. Remove the ignition switch. Refer to Section 6Y
for removal procedure. Then disconnect ignition
switch lamp support at instrument panel.
6. Disconnect oil pressure line at oil pressure gauge
then remove the lead wires from ammeter, wiper
switch and cigarette lighter. Disconnect trip odom-
eter at mast jacket support.
7. Remove the instrument cluster-to-dash retaining
screws and pull cluster assembly slightly forward
to obtain clearance for removal of speedometer
cable, tachometer cable, cluster ground wire, fuel
gauge lead wires and remaining indicator and cluster
illuminating lamps.
8. To install cluster in dash panel, reverse removal
procedure.
FUEL GAUGE
The gasoline fuel gauge circuit consists of an electri- 
cal indicator in the instrument cluster and a float-
controlled rheostat in the fuel tank.
Since the fuel gauge consists of two remotely located
units and connecting wires, it is sometimes difficult to
determine which unit is at fault when the gauge fails to
operate properly. Cluster removal is necessary to re-
place the fuel gauge.
NOTE:
 Be sure to check gas gauge fuse in fuse
panel before attempting to trouble shoot for
inoperative gauge or tank sending unit.
SPEEDOMETER AND/OR TACHOMETER
Removal and Installation
Cluster must be removed from vehicle to service
speedometer head assembly (see Cluster Removal pro-
cedure)
 .
 With cluster removed from vehicle:
1.
 Remove five screws securing cluster back panel to
cluster assembly; separate the parts carefully.
CAUTION: Care must be used to avoid marring
instrument cluster face.
2.
 Remove two screws securing speedometer or ta-
chometer head to cluster back panel; carefully re-
move speedometer or tachometer head.
NOTE:
 Servicing of speedometer or tachom-
eter head should be performed by an authorized
AC service station.
3.
 Reverse above procedure to install speedometer.
Cable Replacement or Lubrication
1.
 Disconnect the. cable from the speedometer or ta-
chometer head. Remove the old cable by pulling it
out from speedometer end of conduit.
NOTE:
 If old cable is broken it may be nec-
essary to remove lower piece from transmission
or distributor end of conduit as applicable.
2.
 Lubricate the lower 3/4 of cable with
 AC
 speedom-
eter cable lubricant and push the cable into the con-
duit. Connect the upper end to the speedometer or
tachometer head and road test vehicle for proper
operation.
TEMPERATURE GAUGE
The temperature indicator requires very little service
other than testing for malfunctioning and replacing de-
fective units. Cluster must be removed to service tem-
perature gauge.
Do not attempt to repair either the engine unit or the
gauge. When installing new engine unit, do not use
thread compound on unit threads, as this will increase
electrical resistance of unit and cause faulty reading
on gauge.
AMMETER OR OIL PRESSURE GAUGE
The ammeter or oil pressure gauge requires very
little attention other than keeping ammeter terminals
clean and tight. If the oil pressure control line should
become restricted it should be blown out or replaced.
Cluster must be removed to service these gauges.
HftVKI MANUAL 

ELECTRICAL-BODY
 AND
 CHASSIS
 12-36
CAMARO INSTRUMENTS AND GAUGES
INDEX
Page
General Description
 12-36
Service Operations
 12-36
Instrument Cluster
 . . . 12-36
Instrument Lamps
 12-36
Printed Circuit
 12-36
Fuel Gauge
 12-37
Tachometer
 . . 12-37
Seat Separator Instrument Console
 12-37 
Page
Fuel Gauge
 12-37
Ammeter
 12-37
Temperature Gauge
 12-37
Oil Pressure Gauge
 . 12-37
Fuel Warning Unit
 12-37
Clock.
 ... 12-37
Oil Pressure Indicator
 12-37
Generator Indicator
 12-38
Temperature Indicator
 12-38
GENERAL DESCRIPTION
The standard Camaro instrument cluster assembly con-
sists
 of two
 circular units which house
 the
 speedometer
and fuel gauge assemblies.
 The oil
 pressure, left-hand
directional
 and
 brake warning indicators
 are
 located
 in
the face
 of the
 speedometer bezel while generator,
 tem-
perature
 and
 right-hand directional indicators are grouped
with
 the
 fuel gauge unit.
 The
 high beam indicator
 is
located between
 the
 cluster bezels.
A special instrumentation package
 is
 available with
 the
eight-cylinder engine
 and
 center floor console combina-
tion.
 The
 special cluster includes:
 a
 clock; coolant
temperature,
 oil
 pressure, fuel
 and
 ammeter gauges,
mounted forward
 on the
 seat separator console;
 a ta-
chometer
 in the
 right circular housing
 of the
 dash
 in-
strument cluster; and
 a low
 fuel level indicator replacing
the
 oil
 pressure indicator lamp
 in the
 instrument cluster.
The instruments
 and
 gauges,
 may be
 serviced only
after
 the
 instrument cluster
 is
 removed from
 the
 vehicle.
Indicator
 and
 cluster lamps except
 for the
 high beam
indicator
 may be
 replaced without removing
 the
 cluster
assembly. Partial cluster removal
 is
 necessary when
replacing
 the
 high beam indicator due
 to its
 proximity
 to 
the upper brace
 rod
 anchor plate.
 The
 bulbs
 are in-
stalled
 in
 plastic sockets which lock into
 the
 cluster
housing and make contact with
 the
 printed circuit.
A
 low
 level fuel warning system
 is a
 special feature
available with
 the
 floor console gauge pack. This
 sys-
tem includes
 an
 indicator lamp
 in the
 dash cluster and
 a
semi-conductor unit senses
 the
 change
 in
 electrical
 re-
sistance
 of the
 fuel system circuitry
 as
 variations
 in
fuel level occur.
 The
 sensing device
 is
 replaced
 as a
unit
 if
 found defective.
The brake warning light serves
 a
 dual purpose.
 It
functions
 as an
 indicator when
 the
 parking brake
 is ap-
plied
 and
 also
 if
 there
 is a
 malfunction (loss
 of
 hydraulic
pressure)
 in the
 brake system. Switches which provide
the signal
 to
 operate
 the
 light
 are
 located
 at the
 parking
brake assembly
 and at the
 brake master cylinder
 in the
hydraulic lines. Service
 of the
 brake pressure differ-
ential switch unit
 is
 covered
 in
 Section
 5 of
 this manual.
Regular maintenance
 is not
 required on
 the
 instrument
cluster
 or its
 components other than maintaining clean,
tight electrical connections, replacing defective parts
and keeping
 the
 speedometer properly lubricated.
SERVICE OPERATIONS
INSTRUMENT CLUSTER (Figs.
 50
 thru
 53)
Removal
 and
 Installation
1.
 Disconnect battery ground cable.
2.
 Remove mast jacket lower support screws
 at toe
 pan.
3.
 Remove mast jacket upper support bolts
 and
 allow
steering wheel
 to
 rest
 on
 seat cushion.
CAUTION: Both supports must
 be
 detached
 to
prevent distortion
 of
 mast jacket.
4.
 Remove cluster attaching screws from face
 of
 panel
and partially remove assembly from console opening.
5. Reaching behind cluster assembly, disconnect speed-
ometer cable, speed warning device
 (if so
 equipped
 -
Fig.
 51) and
 chassis harness connector
 at
 rear
 of
panel.
6. Remove assembly from console opening to
 a
 suitable
bench area
 for
 required service operations.
7.
 To
 install, reverse removal procedure.
INSTRUMENT CLUSTER LAMP REPLACEMENT
1.
 Turn bulb holder counterclockwise
 and
 pull
 out to
remove from
 the
 cluster housing. 
2.
 Pull bulb straight out
 to
 remove from socket.
3.
 Press replacement bulb inward
 to
 lock
 in
 socket.
4.
 Insert lamp assembly into housing, with lugs
 on
holder entering notches
 in
 housing,
 and
 turn clock-
wise
 to
 lock
 in
 place.
PRINTED CIRCUIT REPLACEMENT
1.
 Remove instrument cluster
 as
 previously described
in this section.
2.
 Remove
 all
 cluster illuminating and indicator lamps
from housing.
3.
 Remove fuel gauge terminal nuts
 or
 tachometer
 re-
taining nuts securing printed circuit
 to
 housing.
4.
 Remove four
 hex
 head screws retaining printed
 cir-
cuit
 to the
 cluster housing
 and
 remove circuit from
housing.
5.
 To
 install, reverse removal procedure.
CAUTION:
 The
 retaining screws
 are
 part
 of
the grounding circuit
 and
 must
 be
 installed
 to
provide proper connections
 for the
 printed
 eir-
cuit.
CHEVROLET CHASSIS SERVICE MANUAL