ELECTRICAL-BODY
AND
CHASSIS
12-36
CAMARO INSTRUMENTS AND GAUGES
INDEX
Page
General Description
12-36
Service Operations
12-36
Instrument Cluster
. . . 12-36
Instrument Lamps
12-36
Printed Circuit
12-36
Fuel Gauge
12-37
Tachometer
. . 12-37
Seat Separator Instrument Console
12-37
Page
Fuel Gauge
12-37
Ammeter
12-37
Temperature Gauge
12-37
Oil Pressure Gauge
. 12-37
Fuel Warning Unit
12-37
Clock.
... 12-37
Oil Pressure Indicator
12-37
Generator Indicator
12-38
Temperature Indicator
12-38
GENERAL DESCRIPTION
The standard Camaro instrument cluster assembly con-
sists
of two
circular units which house
the
speedometer
and fuel gauge assemblies.
The oil
pressure, left-hand
directional
and
brake warning indicators
are
located
in
the face
of the
speedometer bezel while generator,
tem-
perature
and
right-hand directional indicators are grouped
with
the
fuel gauge unit.
The
high beam indicator
is
located between
the
cluster bezels.
A special instrumentation package
is
available with
the
eight-cylinder engine
and
center floor console combina-
tion.
The
special cluster includes:
a
clock; coolant
temperature,
oil
pressure, fuel
and
ammeter gauges,
mounted forward
on the
seat separator console;
a ta-
chometer
in the
right circular housing
of the
dash
in-
strument cluster; and
a low
fuel level indicator replacing
the
oil
pressure indicator lamp
in the
instrument cluster.
The instruments
and
gauges,
may be
serviced only
after
the
instrument cluster
is
removed from
the
vehicle.
Indicator
and
cluster lamps except
for the
high beam
indicator
may be
replaced without removing
the
cluster
assembly. Partial cluster removal
is
necessary when
replacing
the
high beam indicator due
to its
proximity
to
the upper brace
rod
anchor plate.
The
bulbs
are in-
stalled
in
plastic sockets which lock into
the
cluster
housing and make contact with
the
printed circuit.
A
low
level fuel warning system
is a
special feature
available with
the
floor console gauge pack. This
sys-
tem includes
an
indicator lamp
in the
dash cluster and
a
semi-conductor unit senses
the
change
in
electrical
re-
sistance
of the
fuel system circuitry
as
variations
in
fuel level occur.
The
sensing device
is
replaced
as a
unit
if
found defective.
The brake warning light serves
a
dual purpose.
It
functions
as an
indicator when
the
parking brake
is ap-
plied
and
also
if
there
is a
malfunction (loss
of
hydraulic
pressure)
in the
brake system. Switches which provide
the signal
to
operate
the
light
are
located
at the
parking
brake assembly
and at the
brake master cylinder
in the
hydraulic lines. Service
of the
brake pressure differ-
ential switch unit
is
covered
in
Section
5 of
this manual.
Regular maintenance
is not
required on
the
instrument
cluster
or its
components other than maintaining clean,
tight electrical connections, replacing defective parts
and keeping
the
speedometer properly lubricated.
SERVICE OPERATIONS
INSTRUMENT CLUSTER (Figs.
50
thru
53)
Removal
and
Installation
1.
Disconnect battery ground cable.
2.
Remove mast jacket lower support screws
at toe
pan.
3.
Remove mast jacket upper support bolts
and
allow
steering wheel
to
rest
on
seat cushion.
CAUTION: Both supports must
be
detached
to
prevent distortion
of
mast jacket.
4.
Remove cluster attaching screws from face
of
panel
and partially remove assembly from console opening.
5. Reaching behind cluster assembly, disconnect speed-
ometer cable, speed warning device
(if so
equipped
-
Fig.
51) and
chassis harness connector
at
rear
of
panel.
6. Remove assembly from console opening to
a
suitable
bench area
for
required service operations.
7.
To
install, reverse removal procedure.
INSTRUMENT CLUSTER LAMP REPLACEMENT
1.
Turn bulb holder counterclockwise
and
pull
out to
remove from
the
cluster housing.
2.
Pull bulb straight out
to
remove from socket.
3.
Press replacement bulb inward
to
lock
in
socket.
4.
Insert lamp assembly into housing, with lugs
on
holder entering notches
in
housing,
and
turn clock-
wise
to
lock
in
place.
PRINTED CIRCUIT REPLACEMENT
1.
Remove instrument cluster
as
previously described
in this section.
2.
Remove
all
cluster illuminating and indicator lamps
from housing.
3.
Remove fuel gauge terminal nuts
or
tachometer
re-
taining nuts securing printed circuit
to
housing.
4.
Remove four
hex
head screws retaining printed
cir-
cuit
to the
cluster housing
and
remove circuit from
housing.
5.
To
install, reverse removal procedure.
CAUTION:
The
retaining screws
are
part
of
the grounding circuit
and
must
be
installed
to
provide proper connections
for the
printed
eir-
cuit.
CHEVROLET CHASSIS SERVICE MANUAL
ELECTRICAL-BODY AND CHASSIS 12-37
Fig.
50 - Instrument Cluster Installation — Camaro
FUEL GAUGE REPLACEMENT
1.
Remove instrument cluster assembly as previously
described.
2.
Remove cluster lamps from gauge cover plate,
ground screw and terminal nuts attaching printed
circuit to fuel gauge.
3.
Remove three screws retaining gauge assembly to
cluster housing.
4.
Carefully move printed circuit away from gauge and
remove gauge assembly from cluster housing.
5. Remove terminal nuts securing gauge to cover plate,
and detach gauge unit.
6. To install, reverse removal procedure.
TACHOMETER
NOTE:
The tachometer is a self-contained, all
transistor unit requiring very little service
other than keeping the terminal nuts clean and
tight. The unit is not serviceable and must be
replaced, if defective.
1.
Remove instrument cluster as previously described
in this section.
2.
Remove cluster lamps from rear of gauge cover and
disconnect harness wiring connections from gauge
terminals.
3.
Remove three screws retaining gauge to cluster
housing.
4.
Move printed circuit away from gauge area and re-
move gauge unit from housing.
5. Remove terminal nuts securing gauge to cover
detach unit.
6. To install, reverse removal procedure.
SEAT SEPARATOR INSTRUMENT CONSOLE
(Fig.
54)
(Fuel,
Ammeter, Temperature, Oil Pressure Gauges,
Low Fuel Warning Unit, and Clock)
1.
Disconnect battery ground cable.
2.
Remove clock shaft knob from face of cluster.
3.
Remove cover retaining screws (4) and cover from
cluster assembly.
NOTE:
Use an alien wrench to remove the two
screws located in the top of the cover below the
instrument console.
4.
Remove four screws retaining gauge mounting plate
to cluster housing.
5. Carefully disengage gauge plate from housing and
disconnect oil pipe and all electrical connections at
rear of gauges.
NOTE:
At this point, with gauge package re-
moval from housing all gauges including the low
fuel warning system may easily be serviced.
6. To install assembly, use reverse of removal
procedure.
OIL PRESSURE INDICATOR
If the light does not come on when the ignition switch
is turned on, or if the light comes on and remains on
after the engine is started, one or more of the following
conditions is indicated.
• Low oil pressure
• Defective wiring or switch
Sending Unit Replacement
1.
Disconnect wiring harness connector from sender
unit terminal (located in block above starter on L-6
engines and at left front of distributor on V-8
engines).
Fig.
51 - Speed Warning Device
CHEVROLET CHASSIS SERVICE MANUAL
ELECTRICAL-BODY AND CHASSIS 12-41
HAZARD WARNING
SWITCHES
Fig.
55- Directional Signal Switches
erating six to eight lamps simultaneously depending ve-
hicle series and model.
DIRECTIONAL SIGNAL SWITCH REPLACEMENT
All steering columns except tilt and telescoping.
Chevrolet, Chevelle, Chevy II and Camaro (Fig. 56)
1.
Disconnect battery ground cable.
2.
Disconnect signal switch wiring from chassis har-
ness at multiple connector under instrument panel.
3.
Remove steering wheel assembly as outlined in Sec-
tion 9, Steering.
4.
Remove shift lever roll pin and shift lever from
column (if applicable).
5. Push in hazard warning switch knob and unscrew
knob.
Remove switch lever arm.
6. On Chevy U and Camaro models equipped with auto-
matic transmission remove column mounted dial in-
dicator housing and lamp assembly (if applicable).
7. Remove mast jacket lower trim cover retaining
screws and remove trim cover(s).
8. On Chevrolet and Chevelle models equipped with
automatic transmission loosen set screw and remove
quadrant dial pointer (if applicable).
9. Remove retaining
"C"
ring from upper steering shaft
using snap ring remover Tool J-22569 (Refer to
Steering, Section 9). Slide thrust and wave washers
from steering shaft.
10.
Loosen three signal switch mounting screws until
assembly can be rotated counterclockwise.
NOTE:
Do not remove three screws from as-
sembly until unit is on the bench.
11.
Rotate switch assembly counterclockwise and pull
unit from top of mast jacket. Allow unit to hang
from end of column.
Fig.
56 - Standard Steering Column
CHEVROLET CHASSIS SERVICE
ELECTRICAL-BODY AND CHASSIS 12-42
Fig.
57 - Tilt Steering Column
12.
Remove upper support bracket bolts and bracket
assembly.
CAUTION: Do not suspend column by lower
reinforcement only.
Reinforce column and remove wiring harness pro-
tector and clip, then position bracket and reinstall
bolts (finger tight).
13.
Remove shift lever bowl from mast jacket and dis-
engage from wiring harness.
14.
Remove three mounting screws from engagement
with lockplate. Use care not to lose 3 springs as
screws are removed.
15.
Disassemble switch and upper bearing housing from
switch cover.
NOTE:
Directional switch is not repairable
and must be replaced.
16.
Insert the upper bearing housing assembly and signal
switch assembly into, the cover, feeding the signal
switch wires through the. cover.
17.
Align signal switch and bearing housing holes with
holes in the cover. Install three mounting screws
through the holes.
18.
Slide three springs on to screws and place lockplate
in position over screws and springs. Tighten screws
three turns into lockplate.
19.
Feed switch wire through the shift lever bowl and
place upper end assembly on top of bowl.
20.
Place shift lever bowl and signal switch assembly
on top of jacket, aligning the tangs on the I.D. of the
lockplate with slots in jacket. Lock upper end of
assembly into position by pushing down on cover
assembly and rotating fully clockwise.
21.
Tighten 3 turn signal mounting screws.
22.
Remove mast jacket support clamp, position wiring
and install wiring cover and clip, then reinstall mast
jacket mounting bracket assembly.
Fig.
58 - Telescoping Column
CHEVROLET CHASSIS SERVICE MANUAL
ELECTRICAL-BODY
AND
CHASSIS
12-49
BELLOWS
AND
SPRING
HOUSING
COIL
AND
POLE
ASSEMBLY
VALVE
ASSEMBLY
RATCHET
PAWL
ASSEMBLY
RATCHET
WHEEL
ACTUATOR
PLUNGER
ARM
ACTUATOR
PIN
HOLDING CONTACTS
OPEN
RAMP TANG
PLUNGER
ARM
Fig.
73 -
Releasing
Pump from
Lockout Position
Fig.
72 -
Washer
Pump
Mechanism
REMOVAL AND INSTALLATION
Removal of the washer pump from the wiper motor
consists of:
1.
Disconnect wiring harness and washer hoses from
washer.
2.
Remove the two pump-to-wiper retaining screws and
remove washer from wiper (fig. 66).
3.
Reverse removal procedure to install assembly.
DISASSEMBLY-ASSEMBLY
Refer to Figure
1.
Remove washer pump cover.
2.
Relay
a. To remove relay unsolder coil leads from
terminals.
NOTE:
No coil polarity is necessary when re-
soldering coil leads.
b.
Remove coil retainer clip and slip coil assembly
out of mounting bracket.
3.
Ratchet Pawl
a. To remove ratchet pawl disengage spring from
ratchet pawl and slide ratchet pawl from shaft.
CAUTION: Be sure spring is properly assem-
bled before replacing washer pump cover.
Terminal Board
a. Remove terminal board attaching screws, ratchet
dog and board from washer base.
Ratchet Wheel
a. Remove lock ring from shaft.
b.
Slide ratchet wheel from shaft.
Valve Assembly
a. To remove valve assembly remove screws that
secure valve assembly to bellows housing.
CAUTION: It may be necessary to carefully
pry bellows lip out of the valve body groove.
Bellows
a. To remove bellows first remove valve assembly.
b.
Manually operate pump clockwise to release pump
from 'lock-out" position (fig, 73).
c. Hold bellows plunger arm from moving, then push
in against bottom of bellows with thumb and twist
bellows spring from housing.
Actuator Pin
a. Remove actuator pin retaining spring and slide
pin from washer base.
Reverse disassembly procedure to assemble washer.
DEPRESSED PARK 2-SPEED WIPER
CHEVROLET
GENERAL DESCRIPTION
The Type "C" two speed electric wiper assembly (fig.
74) incorporates a depressed park type (blades park
against windshield lower molding when the motor is
turned off) motor and gear train. The wiper has a com-
pound wound 12 volt motor and a gear box section con-
taining the gear mechanism and relay control. The motor
armature is fitted with a worm gear which drives the
main gear assembly and crank arm.
The relay control, consisting of a relay coil, relay
armature and switch assembly, is located in the gear box
section bid controls the starting and stopping of the wiper
through a latching mechanism (fig. 75).
An electric washer pump is mounted on the gear box
section of the wiper and is driven by the wiper unit gear
assembly (fig* 75).
The overhaul procedures for the wiper are broken down
into three major areas: The motor section, gear box
section and washer pump section. Each section maybe
serviced independently of the other.
CHEVROLET CHASSIS SEftVKX
ELECTRICAL-BODY AND CHASSIS 12-63
R.H. COURTESY
LP,
(67 MODELS &
16600 ONLY)
•18Y
R. H. DOOR JAMB
SW
(ALL EXCEPT 15300-400)
BK.
NEU.
LP.SW.SAF.SW.
(RJ»JD^
20 OR
20 OR
COMPT
(U*INST. PANEL COMP. LAMP
R-i3r
(ALL EXCEPT 15300-400)
14BRN
18
LBL
18 OR
14 OR
HEATER
CONTROL
LP.
RADIO CONN.
CIG.
LGT
20
P —
4
PPL
20
LG'
14 PPL—
NSOLE
CONN.
(16700-800
ONLY)
CONSOLE
CONN.
(16700-800
ONLY)
12
PPL
14 OR
12 PPL/W
20
GY/B
20 OR
14 OR
20 OR
14 OR
20 OR
20DBL
20 OR
20
GY
INSTRUMENT
CLUSTER
-ILLUM
-ILLUM
-R.H.
S
-GEN
-OILP
-ILLUM
-ILLUM
20 GY
20 GY
20DBI
20DBL/W
18
W
16BRN
-CLOCK-—:(i??T0°)
-ILLUM
^™LY
18
B
18
DBL
18
LBL
-HIGH BEAM—(11
-ILLUM
-
FUEL-GAGE —{30
-ILLUM
-ILLUM-^
-PARK BRAKE
ALARM & BRAKE
WARN. LIGHT
-ENG TEMP.—(35),
(39
-L.H.
SIG.
LAMP—(14
-ILLUM
-
TRAFFIC
HAZARD
SW.
20
LBL
20
P
16BRN
20
LG
20
PPL
14
LBL
20
T
20 OR
20 DG
20 OR
20
t
20 DG
20
Y
20
LG
20
BRN
12
PPL
PARK BRAKE
SW.
20 DBL/W
20 DG
12R
20 DG
10 OR
12
GY
20 OR
18
W
18
W
14
LBL
14T/W
14
B
SW.
67
MOD ONLY
L.H. COURT
LP.
(67 MODELS
&
16600 ONLY)
18 W-'
T/G WINDOW
SW.
(45 MOD ONLY)
DOOR JAMB
SW.
(ALL EXCEPT 15300-400)
Fig.
106 - Instrument Panel Cluster ~ Chevrolet
CHEVROLET CHASSIS SERVICE MANUAL
ELECTRICAL-BODY
AND
CHASSIS
12-72
•
18LBL-
14OR-
•18Y —
20LG-
•20OR-
-20GY-
14PPL
>20P—
'14BRN
•20Y<
—-48DBL—
——12PPL
—
——16BRN
—
•—•12BRN
—
—24BRN/W-
•20GY-
•14OR
PRK
BRK
'
ALARM SW
—20DBL-
—— 18LBL-
_
12P—
—12R
—
—.20P—
18DBL-
18LBL-
—20DG
—20T
—20T
—20PPL'
—14LBL«
—20LG«
—12R-
—20DG-
•20Y«
18LBL-
140R—
18Y —
•20OR
I
GLOVE
COMPTLP&
SW
(ALL EXC
11100-300-
nn
400)
20GY—€3|p
HTRLP
20GY
CLOCK LP
CLOCK CONN
(11700-800 ONLY)
CSTRLP
20W
20DG-
20BRN<
•20Y
20DG
20OR*
2C
•20BRN'
20LG
•20W
Fig.
115
-
Instrument Panel
and
Cluster
—
Chevy
II
CHEVROLET CHASSIS SERVICE MANUAL
ELECTRICAL-BODY AND CHASSIS 12-76
20 OR
•431 INST. COMPT. LAMP&SW.
14 B
«3@H}U
EMM RADIO CONN.
HEATER SW.
-12 PPL
CLOCK
CLOCK LAMPS
HEATER CONT. LP.
20 GY
14LBL
14 BRN
14 Y
14 o:
14
OR
20 OR
20 B
12 R BAT.
12 P
12 P IGN.
12 PPL SOL.
12BRNAC
20 GY
GY
20 GY
14 OR
12 BRN
12 R
12 R
14 BRN-*
12 BRN—
20 DG
TRAFFIC HAZARD SW.
666SSSB
20DBL
20LBL
20 T
HORN
CONTACT
16B/W
20 LG
18 P
12 R
18 GY/DBL/B
20 B
14
OR
14 LBL
16 B
20
W
12 R
^
18
LBL
14 LBL
20 PP
18 OR
20 BRN
16
DG
IGNTTION SWITCH
GROUND
IGNITION LAMP
INST. LAMP
RADIO CAPACITOR CONN.
TEMP. GAGE
INST. LAMP
INST. LAMP
H. DIR. SIG. LAMP
INST. LAMP
CIGARETTE
SI
"MW LIGHTER & LAMP
INST. LAMP
CLUSTER GROUND
LAMP TELL-TALX LAMP
HI-BEAM LAMP
INST. LAMP
PARK ALARM LAMP
INST. LAMP
W/S WIPER
SWITCH
AMMETER
H. DIR. SIG. LAMP
INST. LAMP
FUEL GAGE
LIGHT SWITCH
-20 P
Fig.
119 - Instrument Panel & Cluster ~ Corvette
CHEVROLET CHASSIS SERVICE MANUAL