
ELECTRICAL-BODY
 AND
 CHASSIS
 12-26
•
 Low oil
 pressure
• High engine temperature
• Defective wiring
 or
 switch
connector from sender
in block above starter
 on
and
 at
 left front
 of
 distributor
 on V-8
Sending Unit Replacement
1.
 Disconnect wiring harness
unit terminal (located
L-6 engines
engines).
2.
 Remove sender unit using Tool J-21757
 or 12
 point
socket, replace with
 new
 unit
 and
 check operation.
GENERATOR INDICATOR
1.
 Ignition
 on,
 Engine
 not
 Running
 and
 Telltale Light
Off.
• Indicator bulb burned out, replace bulb.
• Open circuit
 or
 loose connection
 in the
 telltale
light circuit.
2.
 telltale Light Stays
 on
 after Engine
 is
 Started. 
If indicator light does
 not go out at
 engine idle
speed, refer
 to
 Charging Systems under Engine
Electrical, Section
 6Y.
TEMPERATURE (COOLING SYSTEM) INDICATOR
The temperature indicator circuit consists
 of two re-
motely located units, indicator gauge
 and
 engine sender
unit.
 The
 indicator gauge, located
 in the
 instrument
panel, consists
 of a
 red light which will indicate
 an
 over-
heated engine condition.
Engine Sender Unit Replacement
1.
 Drain engine cooling system
 to a
 level below unit.
2.
 Remove sender unit (located
 in the
 inlet manifold
near water pump housing
 on V-8
 engines and
 in the
cylinder head near
 an
 exhaust port
 oh L-6
 engines)
and replace with new unit.
3.
 Refill cooling system
 and
 check operation
 of
 unit.
CHEVELLE INSTRUMENTS AND GAUGES
INDEX
Page
General Description
 * *
 i2-26
Service Operations
 12-26
Instrument Panel
 12-26
Instrument Cluster.
 12-26
Fuel Gauge and/or Ammeter
 12-27
Clock,
 i 12-27
Speedometer
 12-27 
Page
Speedometer Cable
 .
 . 12-27
Temperature Gauge
 12-29
Oil Pressure Gauge
 12-29
Indicator Lights.
 . 12-29
Oil Pressure Indicator
 12-29
Generator Indicator
 . . 12-29
• Temperature Indicator
 12-29
GENERAL DESCRIPTION
The Chevelle instrument cluster assembly consists
 of:
a speedometer;
 a
 fuel gauge;
 a
 generator,
 an
 engine
 tem-
perature and an
 oil
 pressure indicator lamp, and includes
a clock
 on
 deluxe models.
 On
 super sport models,
 am-
meter, coolant temperature
 and oil
 pressure gauges
 re-
place
 the
 appropriate indicator lights. Except
 for the
speedometer,
 all of the
 indicator lamps, instruments
 and
gauges
 of
 these clusters may
 be
 serviced without remov-
ing
 the
 instrument cluster assembly from
 the
 vehicle.
In addition
 to the
 instrument indicator lamps,
 a
 brake
warning lamp
 is
 included
 in the
 cluster
 as
 standard
equipment.
 The
 indicator
 is
 connected
 to the
 parking 
brake
 and
 brake pressure differential switches
 and
serves
 a
 dual function.
 It
 lights when the parking brake
is applied
 and
 also when
 the
 brake pedal
 is
 applied,
 if a
malfunction should occur
 in the
 brake system
 due to a
loss
 of
 hydraulic pressure. Servicing
 of the
 hydraulic
pressure differential switch
 is
 covered
 in
 Section
 5 of
this manual.
Regular maintenance
 is not
 required on the instrument
cjLuster
 or its
 components other than maintaining dean
and tight electrical connections, replacing defective parts
and keeping
 the
 speedometer cable properly lubricated.
SERVICE OPERATIONS
INSTRUMENT PANEL ASSEMBLY
INSTRUMENT CLUSTER (Figs.
 41
 thru
 44)
Removal
1.
 Disconnect battery ground cable.
2.
 Remove steering coupling bolt and disconnect steer-
ing shaft from coupling.
3.
 Loosen mast jacket lower clamp.
4.
 Remove
 air
 conditioning center distributor duct
 (if
so equipped).
5. Remove radio rear support bracket screw.
6. Remove mast jacket upper support clamp and retain-
ing bolts from lower support (refer
 to
 Section
 9,
Steering). 
CAUTION: Cover mast jacket
 and
 parl
brake handle with
 a
 suitable material
 to
 prevc
scratching.
7. 
Disconnect speedometer cable
 at
 rear
 of
 cluster
housing
 and
 speed warning control knob
 at
 panel
 (if
so equipped).
8. Remove instrument panel retaining screws (nine
upper and five lower).
 .
9. Working under the console remove four lower retain-
ing screws from instrument cluster housing.
10.
 Pull instrument panel assembly from console and
 lay
forward on mast jacket.
11.
 Disconnect wiring harness, cluster lamps and wiring
CHEVROLET CHASSIS SERVICE MANUAL 

ELECTRICAL-BODY AND CHASSIS 12-27
Fig.
 41 - Instrument Panel Installation — Chevelle
terminals from rear of cluster assembly (figs. 43
and 44).
12.
 Remove four screws retaining upper section of dus-
ter housing to panel and remove cluster from the in-
strument panel and to a suitable working area for
necessary service (fig. 42).
Installation
1.
 Position cluster assembly to rear of panel and install
four upper retaining screws.
2.
 Connect cluster lamps, wiring connectors and wiring
harness assembly to the cluster assembly.
3.
 Position instrument panel assembly into console
(hold panel at center and install center screws) and
install upper and lower retaining screws.
NOTE:
 At this point temporarily reconnect
battery and check operation of cluster.
4.
 Working under the console, install four lower screws
retaining lower section of cluster cover to rear of
panel.
5. Install radio brace screw at rear of radio.
6. Connect speedometer cable to speedometer and speed
warning device control knob.
7. Install A/C distributor duct and connect A/C hoses to
duct (if so equipped).
8. Install mast jacket upper support clamp.
9. Position steering shaft in the steering coupling and
install retaining bolt.
10.
 Tighten mast jacket lower clamp (refer to Steering,
Section 9 for spring tension adjustment).
11.
 Connect battery ground cable.
FUEL GAUGE AND/OR AMMETER
REPLACEMENT
1.
 Disconnect battery ground cable.
2.
 On air conditioned models, disconnect hose and re-
move air outlet from panel.
3.
 Disconnect wiring connectors and cluster lamps from
rear of gauge assembly.
4.
 Remove mounting plate retaining screws (3) and re- 
move fuel gauge from rear of cluster housing.
5. Remove terminal nuts (3) securing gauge to template
and replace gauge.
6. To install, reverse the removal procedure.
CLOCK REPLACEMENT
1.
 Disconnect battery ground cable.
2.
 Remove clock set shaft knob retaining nut and knob.
3.
 Disconnect wiring connector at clock terminal and
cluster lamp from clock housing. On A/C models,
disconnect hose from air distributor duct.
4.
 Remove two screws retaining clock housing to
cluster cover and remove clock.
5. To install, reverse removal procedure.
SPEEDOMETER REPLACEMENT
1.
 Disconnect battery ground cable.
2.
 Remove instrument cluster assembly as previously
outlined in this section.
3.
 Remove screws (8) attaching cover to rear of cluster
housing.
4.
 Remove two screws attaching speedometer assembly
to cluster cover and carefully remove speedometer
head.
NOTE:
 Servicing of the speedometer assembly
should be performed by an authorized
 AC
 speed-
ometer service station.
5. To install, reverse removal procedure.
SPEEDOMETER CABLE
Replacement or Lubrication
1.
 Disconnect the speedometer cable from the speedom-
eter head. Remove the old cable by pulling it out
from speedometer
 , end
 of conduit.
NOTE:
 If old cable is broken it may be neces-
sary to remove lower piece from transmission
end of conduit.
2.
 Lubricate the lower 3/4 of cable with speedometer
cable lubricant and push the cable into the conduit.
Connect the upper end to the speedometer head and
road test vehicle for proper speedometer operation.
Fig.
 42 - Instrument Cluster Installation
CHEVROLET CHASSIS SEtVKE MANUAL 

ELECTRICAL-BODY AND CHASSIS 12-29
Fig.
 43b - Speed Warning Device
TEMPERATURE AND/OR OIL PRESSURE
GAUGE
1.
 Disconnect battery ground cable.
2.
 Remove ash tray and ash tray retainer.
3.
 Disconnect A/C hose from the distributor duct.
4.
 Disconnect wiring connectors and lamp bulbs from
rear of gauge.
5. Disconnect oil pressure pipe fitting from rear of oil
pressure gauge.
6. Remove (3) screws retaining gauge assembly to
cluster cover and disengage unit from cover.
7. Remove (4) retaining nuts and remove gauge from
template.
8. To install, reverse removal procedure.
INDICATOR LIGHT REPLACEMENT
To replace any indicator or cluster bulb, unsnap the
proper socket from rear of instrument cluster, remove
and replace bulb, and reinsert unit into rear of cluster
housing. 
OIL PRESSURE INDICATOR
If the light does not come on when the ignition switch is
turned on, or if the light comes on and remains on after
the engine is started, one or more the following condi-
tions is indicated:
• Low oil pressure
• Defective wiring or switch
• High engine temperature
Switch Replacement
1.
 Disconnect wiring harness connector from sender
unit terminal (located in block above starter on L-6
engines and at left front of distributor on V-8
engines).
2.
 Remove sender unit using Tool J-21757, replace with
new unit, and check operation.
GENERATOR INDICATOR
Ignition on, Engine not Running and
Telltale Light Off
1.
 Indicator bulb burned out, replace bulb.
2.
 Open circuit or loose connection in the telltale light
circuit.
Telltale Light Stays on after Engine is Started
If indicator light does not go out at engine idle speed,
refer to' Charging Systems under Engine Electrical,
Section 6Y.
TEMPERATURE
 (COOLING
 SYSTEM)
 INDICATOR
The temperature indicator circuit, consists of two re-
motely located units, indicator gauge and engine sender
unit. The indicator gauge on all models uses a single
red light to indicate an overheated engine condition.
Engine Sender Unit Replacement
1.
 Drain engine cooling system to a level below unit.
2.
 Remove sender unit (located in the inlet manifold
near water pump housing on V-8 engines and in the
cylinder head near an exhaust port on L-6 engines)
and replace with new unit.
3.
 Refill cooling system and check operation of unit.
CHEVROLET CHASSIS SERVICE MANUAL 

VIEW
 A
VIEW
 B
(13700-800)
Fig. 44
 -
 Instrument Panel Wiring Harness
1.
 R.H. Door Jamb Switch
2.
 To Instrument Panel
Compartment Light
3. Heater Control Lamp
4.
 Ignition Switch Connector
5. Cigarette Lighter
Connector 
6. W/S Wiper Switch
Connector
7. Light Switch Connector
8.
 L.H.
 Door Jamb Switch
9.
 To
 Body Harness Connector
10.
 Parking Brake Alarm
Switch Connector 
11.
 Directional Signal Switch
Connector
12.
 Backing Lamp Switch
Connector
13.
 Stop-Lamp Switch
Connector
14.
 Flasher Unit 
15.
 Heater Control Switch
Connector
16.
 Heater Resistor Connector
17.
 Console Courtesy Lamp
Connector
18.
 Neutral Safety Switch
Connector 

ELECTRICAL-BODY
 AND
 CHASSIS
 12-31
CHEVY II INSTRUMENTS AND GAUGES
INDEX
Page 
Page
General Description -.....
 12-31
Service Operations.
 12-31
Instrument Panel
 . 12-31
Instrument Cluster
 12-31
Fuel Gauge
 12-32
12-32
Clock, 
Speedometer
 12-34
Speedometer Catte
 12-34
Indicator Lights
 12-34
Oil Pressure Indicator
 12-34
Generator Indicator
 12-34
Temperature Indicator
 12-34
GENERAL DESCRIPTION
The Chevy
 n
 instrument cluster assembly consists
 of:
a speedometer;
 a
 fuel gauge;
 a
 generator, temperature
and
 oil
 pressure indicator lamps, and includes
 a
 clock
 on
deluxe models. Except
 for the
 speedometer,
 all of the
cluster lamps, instruments and gauges
 of
 the cluster
 may
be serviced without removing
 the
 instrument cluster
 as-
sembly from
 the
 console.
In addition
 to the
 instrument indicator lamps,
 a
 brake
warning lamp
 is
 included
 in the
 cluster
 as
 standard
equipment.
 The
 indicator
 is
 connected
 to
 thfc parking
brake and brake pressure differential switches andserves 
a dual function.
 It
 lights when
 the
 parking brake
 is ap-
plied
 and
 also when
 the
 brake pedal
 is
 applied,
 if a mal-
function should occur
 in the
 brake system
 due to a
 loss
 of
hydraulic pressure. Servicing
 of the
 hydraulic pressure
differential switch
 is
 covered
 in
 Section
 5 of
 this manaul.
Regular maintenance
 is not
 required on
 the
 instrument
cluster
 or its
 components other than r^Mfitftl^i^g clean
and tight electrical connections, replacing defective parts
and keeping
 the
 speedometer cable properly lubricated.
SERVICE OPERATIONS
INSTRUMENT PANEL
INSTRUMENT CLUSTER
Removal
 and
 Installation {Figs.
 45
 thru
 48)
1.
 Disconnect battery ground cable.
2.
 Remove mast jacket upper support clamp (refer
 to
Steering, Section
 9, for
 complete procedure
 on low-
ering jacket) and lower steering column.
NOTE:
 Apply protective material
 to the
 mast
jacket
 to
 prevent damage
 to the
 painted surfaces. 
3.
 Disconnect retaining collar securing speedometer
cable
 to
 speedometer head.
4.
 Remove screws retaining cluster
 to
 console.
5. Pull cluster forward
 of
 console opening and discon-
nect
 all
 wiring
 and
 lamp connections. Remove
cluster from vehicle.
CAUTION:
 Do not
 pull cluster outward further
than slack
 in
 wiring harness will allow, other-
Fig.
 45-
 Instrument Cluster Installation
 —
 Chevy
 II
Fig.
 46 -
 Speed Warning Device
CHEVtOtET CHASSIS SERVICE MANUAL 

ELECTRICAL-BODY AND CHASSIS 12-32
Fig.
 47-
 Instrument Clyster Wiring
1.
 Instrument Cluster Bulb
2.
 R.H. Directional Indicator
3. Bright Indicator
4.
 Gen Indicator 
5. Temp Indicator
6. Oil Indicator
7. L.H. Directional Indicator 
8. Fuel Gauge Connector
9. Instrument Panel Wiring
Harness 
10.
 Clock Assembly (11700-800)
11.
 Cover (exc. 11700-800)
12.
 Plate (exc. 11700-800)
13.
 Brake Alarm
 indicator
wise wiring and lamp connections may be
damaged."~ ' ""
6. To install, position cluster to console opening and
connect all wiring and lamp connections.
7. Position cluster in console and attach speedometer
cable to the speedometer head.
8. Install eight screws retaining cluster to console.
9. Install mast jack upper clamp assembly.
10.
 Connect battery ground cable and check operation of
instruments and gauges.
FUEL GAUGE REPLACEMENT
1.
 Disconnect battery ground cable.
2.
 Disconnect cluster lamp and wiring harness connec- 
5. 
tions at rear of gauge.
Remove two screws retaining gauge to rear of
cluster housing and remove gauge from housing.
Remove terminal nuts attaching gauge unit to cover
plate and remove unit, from plate.
To install, reverse the removal procedure*
CLOCK REPLACEMENT
1.
 Disconnect battery ground cable.
2.
 Remove clock set shaft, knob retaining screw and
knob from set shaft.
3.
 Disconnect wiring and lamp connections "from rear
o£ clock.
4.
 Remove two screws attaching clock to rear of hous-
ing and remove clock from cluster housing.
CHevnou-r ousst 

Fig.
 48 - Instrument Panel Wiring Hamess
1.
 To Instrument Panel
Compartment light
2.
 Heater Control Bulb
3. To Heater Switch
4.
 To Directional Signal Flasher 
5.
6.
7.
a 
To Heater Resistor
To Blower Motor
Connector
To Cigarette Lighter
To Ignition Switch 
9.
10.
11.
12. 
To Wiper Switch
To Light Switch
To Fisher Body Connector
To Directional Signal
Connector 
13.
 To Stop Lamp Switch
14.
 To Backing Lamp
15.
 Fuse Panel
16.
 To Dimmer Switch 

ELECTRICAL-BODY AND CHASSIS 12-34
5. To replace, reverse the removal procedure.
SPEEDOMETER REPLACEMENT
1.
 Remove instrument cluster as previously described
in this section.
2.
 Remove clock set shaft knob.
3.
 Remove eight screws securing cluster housing to
bezel trim panel. Separate parts carefully observing
stack up of parts.
4.
 Remove two screws securing speedometer head to
rear of cluster housing.
NOTE:
 Servicing of the speedometer head
should be performed by an authorized AC Speed-
ometer Service Station.
5. To install, reverse the removal procedure..
SPEEDOMETER CABLE
Replacement or Lubricatibn
1.
 Disconnect the speedometer cable from the speed-
ometer head. Remove the old cable by pulling it out
from speedometer end of conduit.
NOTE:
 If old cable is broken it may be neces-
sary to remove lower piece from transmission
end of conduit.
2.
 Lubricate the lower 3/4 of cable with speedometer
cable lubricant and push the cable into the conduit.
Connect the upper end to the speedometer head and
road test vehicle for proper speedometer operation.
INDICATOR LIGHT REPLACEMENT
To replace any indicator or cluster bulb, unsnap the
proper socket from rear of instrument cluster, remove
and replace bulb, and reinsert unit into rear of cluster
housing.
OIL PRESSURE INDICATOR
If the light does not come on when the ignition switch 
is turned on, or if the light comes on and remains on
after the engine is started, one or more of the following
conditions is indicated:
• Low oil pressure
• High engine temperature
• Defective wiring or switch
Switch Replacement
1.
 Disconnect wiring harness connector from sender
unit terminal (located in block above starter on
L-6 engines and at left front of distributor on V-8
engines).
2.
 Remove sender unit, replace with new unit, and
; check operation.
GENERATOR INDICATOR
1.
 Ignition on, engine not running and telltale light off.
a. Indicator bulb burned out, replace bulb.
b.
 Open circuit or loose connection in the telltale
light circuit.
2.
 Telltale light stays on after engine is started.
a. If indicator light does not go out at engine idle
speed, refer to Charging Systems under Engine
Electrical, Section 6Y.
TEMPERATURE (COOLING SYSTEM) INDICATOR
The temperature indicator circuit consists of two re-
motely located units, indicator gauge and engine sender
unit. The indicator gauge on all models uses a single
red light to indicate an overheated engine condition.
Engine Sender Unit Replacement
1.
 Drain engine cooling system to a level below unit.
2.
 Remove sender unit (located in the inlet manifold
near water pump housing on V-8 engines and in the
cylinder head near an exhaust port on L-6 engines)
and replace with new unit.
3.
 Refill cooling system and check operation of unit.
CORVETTE INSTRUMENTS AND GAUGES
INDEX
Page
General Description ., 12-34
Service Operations . 12-35
Instrument Cluster ., 12-35
Fuel Gauge 12-35 
Speedometer/Tachometer Service. 12-35
Temperature Gauge 12-35
Ammeter/Oil Pressure Gauges 12-35
GENERAL DESCRIPTION
All Corvette instruments and gauges are conveniently
located in the dash-mounted cluster. The entire cluster
is removable to permit servicing of the various instru-
ments and gauges. The indicator and cluster illuminating
bulbs may be replaced without removing the cluster from
the panel. 
Regular maintenance is not required on the instrument
cluster or its components other than maintaining clean
and keeping the speedometer and tachometer cables
properly lubricated.
CHEVROLET CHASSIS SERVICE MANUAL