2024 FORD F650/750 maintenance

Introduction
About This Manual..........................................7
Data Recording.................................................11
Perchlorate.......................................................15
Ford Credit........................................................15
Replacement Parts Recommendation............................................................................15
Special Notices...............................................16
Mobile Communications Equipment............................................................................17
Export Unique Options................................18
Federal Highway AdministrationRegulation....................................................18
Entering, Exiting or Climbing on ThisVehicle............................................................18
Symbols Glossary
Symbols Used on Your Vehicle.................19
Environment
Protecting the Environment......................22
Noise Pollution Control...............................22
At a Glance
Instrument Panel...........................................24
Child Safety
General Information.....................................25
Installing Child Restraints...........................27
Booster Seats.................................................33
Child Restraint Positioning........................35
Child Safety Locks........................................36
Seatbelts
Principle of Operation.................................38
Fastening the Seatbelts.............................39
Seatbelt Height Adjustment.....................42
Seatbelt Warning Lamp and IndicatorChime............................................................43
Seatbelt Reminder.......................................43
Child Restraint and SeatbeltMaintenance...............................................45
Seatbelt Extensions.....................................45
Keys and Remote Controls
General Information on RadioFrequencies................................................46
Remote Control..............................................47
Replacing a Lost Key or Remote Control..........................................................................48
Doors and Locks
Locking and Unlocking...............................49
Security
Passive Anti-Theft System.........................51
Steering Wheel
Adjusting the Steering Wheel...................52
Cruise Control - Vehicles With: AdaptiveCruise Control.............................................52
Cruise Control - Vehicles With: CruiseControl...........................................................52
Information Display Control......................53
Horn....................................................................53
Wipers and Washers
Windshield Wipers........................................54
Windshield Washers....................................54
Lighting
General Information.....................................55
Lighting Control.............................................55
Autolamps.......................................................56
Instrument Lighting Dimmer....................56
Headlamp Exit Delay...................................56
Daytime Running Lamps - Vehicles With:Daytime Running Lamps (DRL)..........57
Daytime Running Lamps - Vehicles With:Configurable Daytime Running Lamps...........................................................................57
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingTable of Contents

Jump Starting the Vehicle........................190
Transporting the Vehicle...........................192
Towing Points...............................................193
Crash and BreakdownInformation
Roadside Assistance..................................194
Automatic Crash Shutoff.........................195
Customer Assistance
Getting the Services You Need..............196
In California (U.S. Only).............................197
The Better Business Bureau (BBB) AutoLine Program (U.S. Only).....................198
Getting Assistance Outside the U.S. andCanada.......................................................199
Ordering Additional Owner's Literature.......................................................................200
Reporting Safety Defects (U.S. Only).......................................................................200
Reporting Safety Defects (Canada Only).........................................................................201
Fuses
Fuse Specification Chart.........................202
Changing a Fuse............................................211
Vehicle Inspection Guide
Vehicle Inspection Information..............213
Maintenance
General Information...................................222
Opening and Closing the Hood.............223
Under Hood Overview - 6.7L Diesel......225
Under Hood Overview - 7.3L...................226
Engine Oil Dipstick - 6.7L Diesel............227
Engine Oil Dipstick - 7.3L..........................227
Engine Oil Check..........................................227
Changing the Engine Oil and Oil Filter........................................................................228
Oil Change Indicator Reset.....................229
Changing the Engine Air Filter - 6.7LDiesel..........................................................230
Changing the Engine Air Filter - 7.3L.....232
Draining the Fuel Filter Water Trap - 6.7LDiesel...........................................................234
Engine Coolant Check - 6.7L Diesel......235
Engine Coolant Check - 7.3L...................238
Automatic Transmission Fluid Check........................................................................243
Brake Fluid Check.......................................245
Power Steering Fluid Check...................246
Changing the 12V Battery........................246
Adjusting the Headlamps.......................248
Washer Fluid Check...................................249
Fuel Filter - 7.3L...........................................249
Checking the Wiper Blades....................249
Changing the Wiper Blades....................250
Removing a Headlamp............................250
Changing a Bulb.........................................250
Changing the Engine-Mounted andDiesel Fuel Conditioner Module FuelFilters - 6.7L Diesel..................................251
Electrical System Inspection..................254
Air Induction System Inspection...........255
Exhaust System Inspection....................255
Brake System Inspection.........................256
Axle Inspection............................................259
Steering System Inspection...................259
Suspension System Inspection............260
Frame and Tow Hook Inspection.........260
Rear Axle Fluid Check...............................260
Spring U-Bolt Check...................................261
Vehicle Care
General Information..................................262
Cleaning Products......................................262
Cleaning the Exterior.................................263
Waxing............................................................264
Cleaning the Engine..................................264
Cleaning the Windows and Wiper Blades........................................................................265
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Cleaning the Interior..................................265
Cleaning the Instrument Panel andInstrument Cluster Lens......................266
Repairing Minor Paint Damage.............266
Cleaning the Wheels.................................266
Vehicle Storage............................................267
Wheels and Tires
Tire Care.........................................................269
Using Snow Chains....................................287
Changing a Road Wheel..........................287
Technical Specifications.........................289
Capacities and Specifications
Engine Specifications - 6.7L Diesel.......291
Engine Specifications - 7.3L....................292
Motorcraft Parts - 6.7L Diesel................293
Motorcraft Parts - 7.3L..............................295
Bulb Specification Chart.........................296
Engine Oil Capacity and Specification -6.7L Diesel.................................................296
Engine Oil Capacity and Specification -7.3L...............................................................299
Cooling System Capacity andSpecification - 6.7L Diesel...................301
Cooling System Capacity andSpecification - 7.3L................................302
Fuel Tank Capacity - Diesel....................303
Fuel Tank Capacity - Gasoline..............304
Air Conditioning System Capacity andSpecification - 6.7L Diesel..................305
Air Conditioning System Capacity andSpecification - 7.3L................................306
Washer Fluid Specification....................306
Diesel Exhaust Fluid Capacity andSpecification............................................307
Automatic Transmission Fluid Capacityand Specification - Diesel...................307
Automatic Transmission Fluid Capacityand Specification - Gasoline.............308
Brake Fluid Specification........................309
Rear Axle Fluid Capacity andSpecification - Diesel...........................309
Rear Axle Fluid Capacity andSpecification - Gasoline.........................311
Hydraulic Power Steering Fluid Capacityand Specification.....................................312
Vehicle Identification
Vehicle Identification Number................313
Connected Vehicle
Connected Vehicle Requirements.........314
Connected Vehicle Limitations..............314
Connecting the Vehicle to a MobileNetwork.......................................................314
Connected Vehicle – Troubleshooting.........................................................................314
Audio System
General Information...................................315
Audio Unit.......................................................315
Connecting a Bluetooth® Device..........318
Streaming Bluetooth Audio.....................318
Playing Media From a USB Device........318
Audio Input Jack...........................................319
USB Port........................................................320
Using Voice Recognition..........................320
Accessories
Auxiliary Switches.......................................321
Ford Protect
Ford Protect..................................................323
Scheduled Maintenance
General Maintenance Information.......325
Normal Scheduled Maintenance.........330
Special Operating Conditions ScheduledMaintenance............................................335
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingTable of Contents

Right-hand side.A
Left-hand side.B
Warnings
WARNING: Throughout this guide,you will find warnings identified by thewarning symbol. Warnings remind youto be especially careful to reduce the riskof personal injury.
Diesel Engine Information
The diesel engine fuel system is apressurized two-stage filtration systemand consists of:
•A frame-mounted Fuel and WaterSeparator primary filter with an electricfuel pump and water drain
•An engine-mounted secondary fuelfilter
•A fuel injector for each cylinder (8total)
•A high-pressure fuel pump
•A high-pressure fuel rail for eachcylinder bank (2 total)
•Numerous high-pressure pipes fromthe high-pressure pump to the rails,and rails to the injectors
The fuel and water separator removesboth water and impurities from the fuel.The engine-mounted filter filters finerimpurities from the diesel fuel. Theengine-mounted fuel filter and theframe-mounted fuel filter should bechanged at the recommended serviceinterval or when indicated by theinformation display LOW FUEL PRESSUREmessage. See Scheduled Maintenance(page 325).
The fuel and water separator should bedrained at regular intervals (recommendedat every oil change) or when indicated bythe information display and water in fuelindicator light. See Fuel Quality (page108).
Proper fuel filter maintenance and promptwater draining when the water in fuel lightilluminates is essential to prevent injectionequipment damage. Ignoring the water infuel light or the information displaymessage WATER IN FUEL DRAIN FILTERcan cause your vehicle to go into a reducedpower mode.
A frame-mounted electric fuel pumplocated inside the fuel and water separatordraws fuel from the fuel tank to providepressurized fuel to the engine. The fuelpump contains a pressure relief valve foroverpressure protection in the event ofrestricted flow.
The fuel injection system is controlledthrough the powertrain control module.
Engine Protection Mode
Ford diesel engines are equipped withengine protection and emission controlsystems. These systems monitor criticaltemperatures and pressures, and modifyengine operation accordingly. Thesemodified engine performancecharacteristics are normal.
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If these modified engine performancecharacteristics persist for an extendedperiod and either the service engine soonor powertrain malfunction, reduced power,electronic throttle control light isilluminated, have the system checked byan authorized dealer.
Service engine soon
Powertrain malfunction, reducedpower, electronic throttle control
Diesel Lubrication System
It is important to change the engine oil atthe recommended service intervals orwhen indicated by the information displayto maintain oil viscosity. Extending the oiland filter change interval beyond therecommended interval can negativelyaffect engine performance, fuel economyand engine life. See Engine Oil Check(page 227).
Engine and secondary cooling system
The cooling system contains a primarycooling loop to cool the engine and asecondary cooling loop to cool thetransmission, charge air, and fuel. Thecoolant serves three primary purposes: toprovide heat transfer, freeze pointprotection, and corrosion protection usingadditives.
Vehicles with diesel engines typically areused to carry heavy loads and accumulatemileage rapidly. These two factors maycause the additives in the coolant to wearout in a shorter time. You can find moreinformation about coolant additives andcoolant change intervals in the coolantchapter. See General MaintenanceInformation (page 325). Operating theengine with insufficient coolant or coolantadditive can cause severe engine damage.
Selective catalytic reduction system
Your vehicle is equipped with a selectivecatalytic reduction system designed toreduce emission levels of nitrogen oxidesfrom the exhaust of your diesel engine. Thissystem relies on the use of Diesel ExhaustFluid (DEF) that you must replenish atcertain intervals. Failure to maintain properDEF levels or if the DEF becomescontaminated will result in vehicle speedlimitations or result in your vehicle enteringan idle-only mode. See SelectiveCatalytic Reductant System (page 120).
Minor Troubleshooting Guide
If the engine won’t crank
WARNING: Battery posts,terminals and related accessoriescontain lead and lead compounds. Washhands after handling.
Turn on the headlights. If the lights are dim,do not go on at all or when the ignition isturned to the start position, the lightsbecome dim or go out, the batteryconnections may be loose or corroded, orthe battery may be discharged. If there isa clicking or stuttering sound coming fromthe engine compartment when you turnthe key to the start position, this may alsoindicate a loose or corroded batteryconnection.
Check the battery connections at thebattery posts, cable connection to theengine grounding point and at the starterconnection.
If you suspect a discharged battery, haveit checked and corrected.
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DATA RECORDING
WARNING: Do not connectwireless plug-in devices to the data linkconnector. Unauthorized third partiescould gain access to vehicle data andimpair the performance of safety relatedsystems. Only allow repair facilities thatfollow our service and repair instructionsto connect their equipment to the datalink connector.
We respect your privacy and arecommitted to protecting it. Theinformation contained in this publicationwas correct at the time of going to print,but as technology rapidly changes, werecommend that you visit the regional Fordwebsite for the latest information.
Your vehicle has electronic control unitsthat have data recording functionality andthe ability to permanently or temporarilystore data. This data could includeinformation on the condition and status ofyour vehicle, vehicle maintenancerequirements, events and malfunctions.The types of data that can be recorded aredescribed in this section. Some of the datarecorded is stored in event logs or errorlogs.
Note:Error logs are reset following a serviceor repair.
Note:We may provide information inresponse to requests from law enforcement,other government authorities and thirdparties acting with lawful authority orthrough a legal process. Such informationcould be used by them in legal proceedings.
Data recorded includes, for example:
•Operating states of systemcomponents, for example, fuel level,tire pressure and battery charge level.
•Vehicle and component status, forexample, wheel speed, deceleration,lateral acceleration and seatbeltstatus.
•Events or errors in essential systems,for example, headlamps and brakes.
•System responses to driving situations,for example, airbag deployment andstability control.
•Environmental conditions, for example,temperature.
Some of this data, when used incombination with other information, forexample, an accident report, damage to avehicle or eyewitness statements, couldbe associated with a specific person.
Service Data
Service data recorders in your vehicle arecapable of collecting and storingdiagnostic information about your vehicle.This potentially includes information aboutthe performance or status of varioussystems and modules in the vehicle, suchas engine, throttle, steering or brakesystems. In order to properly diagnose andservice your vehicle, Ford Motor Company(Ford of Canada in Canada), and serviceand repair facilities may access or shareamong them vehicle diagnosticinformation received through a directconnection to your vehicle whendiagnosing or servicing your vehicle.Additionally, Ford Motor Company (Fordof Canada, in Canada) may, wherepermitted by law, use vehicle diagnosticinformation for vehicle improvement orwith other information we may have aboutyou, for example, your contact information,to offer you products or services that mayinterest you. Data may be provided to our
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details about your vehicle or crash to assistemergency services operators to providethe most appropriate emergency services.If you do not want to disclose thisinformation, do not activate the emergencycall system.
Note:You cannot deactivate emergencycall systems that are required by law.
PERCHLORATE
Certain components in your vehicle suchas airbag modules, seatbelt pretensionersand remote control batteries may containperchlorate material. Special handlingmay apply for service or vehicle end of lifedisposal.
For more information visit:
Web Address
www.dtsc.ca.gov/hazard-ouswaste/perchlorate
FORD CREDIT
US Only
Ford Credit/Ford Pro FinSimple offers afull range of financing and lease plans tohelp you acquire our vehicle. If you havefinanced or leased your vehicle throughFord Credit/Ford Pro FinSimple, thank youfor your business.
For assistance:
•Call 1-800-727-7000.
•For more information about Ford Creditand access to the online AccountManager tool, visitwww.ford.com/finance.
•For more information about Ford ProFinSimple, visithttps://fordpro.com/en-us/financing/.
REPLACEMENT PARTS
RECOMMENDATION
We have built your vehicle to the higheststandards using quality parts. Werecommend that you demand the use ofgenuine Ford and Motorcraft partswhenever your vehicle requires scheduledmaintenance or repair. You can clearlyidentify genuine Ford and Motorcraft partsby looking for the Ford, FoMoCo orMotorcraft branding on the parts or theirpackaging.
Scheduled Maintenance andMechanical Repairs
One of the best ways for you to make surethat your vehicle provides years of serviceis to have it maintained in line with ourrecommendations using parts thatconform to the specifications detailed inthis Owner’s Manual.
Genuine Ford and Motorcraft parts meetor exceed these specifications.
Collision Repairs
We hope that you never experience acollision, but accidents happen sometimes.
Genuine Ford replacement collision partsmeet our stringent requirements for fit,finish, structural integrity, corrosionprotection and dent resistance. Duringvehicle development we validate thatthese parts deliver the intended level ofprotection as a whole system. A great wayto know for sure you are getting this levelof protection is to use genuine Fordreplacement collision parts.
Warranty on Replacement Parts
Genuine Ford and Motorcraft replacementparts are the only replacement parts thatbenefit from a Ford Warranty.
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•Do not change the tail pipe elbow oroffset tail pipe orientation from thestandard position as originally received.
•To avoid abnormal changes in vehiclesound levels, it is necessary for theowner to perform inspections andnecessary maintenance at specifiedintervals. See ScheduledMaintenance (page 325).
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