2024 FORD F650/750 parking brake

•Shift to a lower gear when driving downa long or steep hill. Do not apply thebrakes continuously, as they mayoverheat and become less effective.
•If your transmission is equipped withthe Tow/Haul feature, use this featurewhen towing. This provides enginebraking and helps eliminate excessivetransmission shifting for optimum fueleconomy and transmission cooling.
•Allow more distance for stopping witha trailer attached. Anticipate stops andbrake gradually.
FIFTH WHEEL OPERATION (IF
EQUIPPED)
WARNING: Failure to follow thefifth wheel manufacturer’s instructionsfor hooking and unhooking as well assliding the fifth wheel could result in anaccident, personal injury or death.
WARNING: When the tractor andtrailer are parked unattended, the trailerbrake hand control should never be usedto apply the brake, since air may leakfrom the system, allowing vehiclemovement, resulting in possible propertydamage, personal injury or death.
Before hook-up, make sure:
•The fifth wheel jaws are fully open.
•The fifth wheel is fully tilted back toprevent body damage when the tractoris backed under a trailer.
•You block the trailer wheels and adjustand apply the trailer spring brakes.Never chase a trailer.
•The brake hoses and light cords areclear of the fifth wheel.
Hook-up
1.Back the tractor squarely under thetrailer, engaging the fifth-wheel jawson the kingpin. Always back up slowly;make sure the trailer is neither too highnor too low. Avoid backing under thetrailer from an angle.
2.Connect the service and emergencybrake hoses and trailer light connector.
3.Inspect the jaws of the fifth wheel tobe sure they have fully closed on thetrailer kingpin and the trailer plate isresting securely on the fifth wheel.
4.Make sure the coupler release lever isin the locked position.
5.Charge the trailer brake system. Setthe trailer brakes, with either the handvalve or tractor protection valve. Pullagainst the trailer for an extra check ofproper hook-up. Do not pull hardenough to damage or strain theequipment.
6.Set the tractor parking brakes and fullyraise the trailer landing gear.
7.Check the operation of all trailer lightsand correct any lights that may befaulty.
Un-hook
1.Try to keep the tractor and trailer in astraight line.
2.Apply the parking brakes.
3.Lower the trailer landing gear, makingsure it is on solid, level ground. Theweight of the trailer is to be on thelanding gear.
4.Block the trailer wheels.
5.Disconnect the brake hoses and lightcords. Be sure hoses and cords areclear.
6.Pull coupler release lever to disengagethe fifth wheel jaws.
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7.Release the tractor parking brakes.
8.Pull out from the trailer slowly, allowingthe landing gear to take the loadgradually.
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GENERAL DRIVING POINTS
General Information
•Accelerate smoothly and evenly. Rapidacceleration increases fuelconsumption without increasing engineperformance.
•When approaching a hill, press theaccelerator smoothly to start theincline at full power, and then shiftdown as needed to maintain vehiclespeed.
•When going down a hill, or long steepgrades, prevent overspeeding of theengine. Normally, choose the samegear to descend the hill that you use toascend the hill. The engine governorhas no control over engine speed whenit is being pushed by a loaded vehicle.
•Do not operate in a gear that permitsan engine speed more than themaximum governed speed or high-idleRPM (no load).
•Always shift to a lower gear at highaltitudes to prevent engine smoking.
Backing Up
WARNING: All vehicles have blindspots. To reduce the risk of severe injuryor property damage, never move yourvehicle to the side or rear or change laneswithout being sure your way is clear onboth sides and to your rear.
WARNING: To reduce the risk ofthe possibility of personal injury whilebacking up the vehicle, always be sureyour vehicle’s path is clear.
Before backing up your vehicle, be sure youcan do so safely. If anything behind the cablimits your view, do not rely on mirrorsalone to make sure that your intended pathis clear. If other people are in the vicinity,have someone standing well behind yourvehicle and outside of your intended path(visible through an exterior mirror) guideyou as you back up.
Although OSHA or some governmentalregulations may require the use of anelectrical or mechanical back up alarm towarn bystanders, such an alarm does notguarantee that the intended path is clear.When in doubt, get out of your vehicle andvisually check the intended path is clear.Back up slowly as to allow others time tomove, if necessary.
If you install an electrical back up alarm,connect it to the backup lamp circuit.
Parking
WARNING: When parking yourvehicle, do not leave the transmission ingear; if the key is in the on position andthe vehicle rolls, the engine could start.Failure to follow these instructions couldresult in an unattended vehicle moving,possibly causing personal injury orproperty damage.
Always use the parking brake. Whenparking on a grade, block the wheels andturn the front wheels to one side so that ifyour vehicle rolls, the front tires act againstthe curb to stop your vehicle. The frontwheels are more effective at stopping arolling vehicle than the rear wheels.
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Protected ComponentRatingItem
USB power.5 A58
U-Haul parking lamps.10 A59
Dual fuel tank selectorswitch (diesel).10 A60
Not used.—61
Not used.—62
Driver seat compressor.20 A63
Passenger seat compressor.20 A64
Upfitter - run activate feed.10 A65
Four pack solenoid differen-tial lock.10 A66
Hydromax relay power.10 A67
Not used.—69
Inverter.40 A70
Anti-lock brake systemvalves.30 A71
Brake on-off switch(hydraulic brakes).10 A72
Stoplamp air pressureswitch 1 and 2 (air brakes).
Not used.—73
Heated mirror.15 A74
Not used.—75
Body control module batteryfeed.60 A76
Body control modulevoltage quality monitorpower feed.
30 A77
Not used.—78
Hydromax pump monitor.5 A79
Trailer tow backup signal.10 A80
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VEHICLE INSPECTION
INFORMATION
To make sure your vehicle is ready tooperate, conduct a pre-trip inspection atthe beginning of each work period. Followthe steps listed in this section to verify aproper vehicle inspection procedure.
WARNING: Exercise great cautionwhen working on a vehicle equipped withan automatic fan clutch. The fan startsin motion only after the engine coolantreaches a predetermined temperatureor the refrigerant pressure (if equippedwith air conditioning) reaches apredetermined setting. The fan starts atthis point with no advance warning.Never reach near, or permit objects toprotrude into, the fan blade radius whilethe engine is running as this could resultin vehicle damage, personal injury ordeath.
WARNING: Do not operate thevehicle if any suspension conditionslisted in the following charts are evident.Loss of steering or suspension couldresult in property damage, personal injuryor death.
WARNING: If a wheel must bechanged, obtain expert tire service help.Mounting and un-mounting of tiresshould only be performed by a qualifiedtechnician using necessary safetyprocedures and equipment, otherwisethe result could be property damage,personal injury or death.
Note:Always make sure you apply theparking brake before starting the engine.
Engine compartment (with engine off)
Use the dipstick to verify the oil level is in the proper operatingrange. See Engine Oil Dipstick (page 227).Engine oil
Look through the plastic reservoir and verify the coolant levelis within the proper operating range. Do not remove thepressure cap until the coolant has cooled. See EngineCoolant Check (page 238).
Engine coolant
Verify that the fluid level is in the proper operating range. SeePower Steering Fluid Check (page 246).Power steering fluid
Remove the master cylinder caps and inspect the fluid level.See Brake Fluid Check (page 245).Brake fluid
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Engine compartment (with engine off)
Inspect for glazing, fraying or cracking. There should be nomore than 5-7 cracks per rib, per 1 in (2.5 cm)Belts (fan, alternator,water pump and airconditioningcompressor)
Inspect for signs of fluid puddles or dripping fluid on theground under the engine, or the underside of the engine.Fluid leaks
Inspect for debris that may have collected on the HVAC airinlet grille or inside the exterior module as this may reducesystem performance.
HVAC air inlet
Engine starting (with parking brake applied)
Before entering the cab, verify that the vehicle is equippedwith spare electrical fuses (if used), three red reflectivetriangles, a properly charged and rated fire extinguisher andwheel chocks.
Safety and emergencyequipment
Walk around the vehicle and verify all steps and grab handles,inside and out (as well as behind), are tight and clean. Useextreme caution and a three-point stance at all times.
Inspect door latches for proper closing, latching and locking.
Set the parking brake. Make sure the gearshift lever is inneutral (N) or park (P) (if equipped with a park position).Starting the engine
Diesel engine: Turn the key to the on position. Turn the keyto start when the wait to start indicator light in the instrumentcluster turns off.
Gasoline engine: Turn the key to start, and then release itas soon as the engine starts.
Verify pressure builds to normal operating range.Engine oil pressure
A tone indicating low air pressure should sound immediatelyafter the engine starts but before the compressor has built-up pressure. The tone should stop when the air pressurereaches 70 psi (483 kPa). Let the air pressure build togoverned cutout pressure, which should occur between115–130 psi (793–896 kPa).
Low air pressure warningtone (if equipped with anair compressor)
Press the accelerator and verify that it operates smoothly,without any binding or irregular feel. Release the pedal andverify the engine returns to idle speed immediately.
Accelerator
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Engine starting (with parking brake applied)
Check the gauge (diesel engine) or indicator light (gasolineengine) to verify the alternator is charging.Voltmeter
Inspect for excessive free play in the steering linkages. Thesteering wheel should have less than 2 in (5 cm) of free playat its rim.
Steering linkage free play
Verify the parking brake holds the vehicle by gently trying topull forward with the parking brake applied.Parking brake
Verify operation using the following procedure. Chock thewheels, if necessary. Push in the parking brake and, ontractors, push in the tractor parking brake knob:
Air brakes
1. Verify the air compressor or governor cutout pressure isapproximately 120 psi (827 kPa).
2. Turn off the engine, and then turn the key back to the onposition (without starting the engine).
3. Without the brake pedal applied, note the air pressure dropfor one minute. It should be less than 2 psi (14 kPa) for singlevehicles and 3 psi (21 kPa) for combination vehicles.
4. Press and hold the brake pedal with 90 psi (621 kPa) ormore. Make sure there is no more than a 3 psi (21 kPa) perminute leak for single vehicles and a 4 psi (28 kPa) minuteleak for combination vehicles.
5. Pump the brake pedal to deplete the system of air pressure.The warning light and tone should turn on at 57 psi (393 kPa).
6. Pump the brake pedal and make sure the parking brakeand trailer parking brake knobs pop out at 20 psi (138 kPa)or higher.
Verify that the fluid level is in the proper operating range. SeeAutomatic Transmission Fluid Check (page 243).Automatic transmissionfluid
Front of vehicle
Verify all exterior lights illuminate and are clean.Lights
Check headlights function on high and low beam.
Verify reflectors are clean, unbroken and of proper color (redon rear, amber elsewhere).
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GENERAL INFORMATION
WARNING: Making modificationsto various parts, components andsystems of the vehicle, such as brake andsteering systems, can adversely affectthe quality, reliability and operation ofyour vehicle and could result in propertydamage, personal injury or death. Suchmodifications must be avoided.
WARNING: Failure to properlyperform maintenance and servicingprocedures could result in vehicledamage, personal injury or death.
WARNING: Take care whenperforming any maintenance, systemcheck or service on your vehicle. Someof the materials may also be hazardousif used, serviced or handled improperlyand could result in property damage,personal injury or death.
If the owner or operator of the vehicle is askilled technician and intends onperforming the vehicle maintenance andservice, he is strongly urged to purchase aservice manual.
Always use care when performing vehiclemaintenance, repairs or system checks.Improper or incomplete service could resultin your vehicle not working properly whichmay result in personal injury or damage toyour vehicle or equipment. It is theoperator’s responsibility to see that yourvehicle receives proper care andmaintenance. If you have any questionsabout performing service, have the servicedone by a qualified technician.
To help you service your vehicle, weprovide scheduled maintenanceinformation which makes tracking routineservice easy. See ScheduledMaintenance (page 325).
If your vehicle requires professional service,an authorized dealer can provide thenecessary parts and service. Check yourwarranty information to find out whichparts and services are covered.
Use only recommended fuels, lubricants,fluids and service parts conforming tospecifications. Motorcraft® parts aredesigned and built to provide the bestperformance in your vehicle.
Servicing Guidelines
WARNING: The use of inferior partscan adversely affect the quality andreliability of your vehicle and could resultin property damage, personal injury ordeath.
When servicing your vehicle:
•Always wear safety glasses for eyeprotection.
•Always set the parking brake or chockthe wheels.
•Always use support stands, not a jack,when working under a raised vehicle.
•Always turn off the ignition unless aprocedure requires the engine to berunning.
•Always avoid contact with hot metalparts. Allow the components to coolbefore working with, or around, them.
•Always operate the engine in awell-ventilated area.
•Do not wear loose-fitting clothing,hanging jewelry, watches or rings.
•Do not smoke.
•Do not work on the brakes or the clutchunless you take the proper precautionsto avoid inhaling friction material dust.
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