If these modified engine performancecharacteristics persist for an extendedperiod and either the service engine soonor powertrain malfunction, reduced power,electronic throttle control light isilluminated, have the system checked byan authorized dealer.
Service engine soon
Powertrain malfunction, reducedpower, electronic throttle control
Diesel Lubrication System
It is important to change the engine oil atthe recommended service intervals orwhen indicated by the information displayto maintain oil viscosity. Extending the oiland filter change interval beyond therecommended interval can negativelyaffect engine performance, fuel economyand engine life. See Engine Oil Check(page 227).
Engine and secondary cooling system
The cooling system contains a primarycooling loop to cool the engine and asecondary cooling loop to cool thetransmission, charge air, and fuel. Thecoolant serves three primary purposes: toprovide heat transfer, freeze pointprotection, and corrosion protection usingadditives.
Vehicles with diesel engines typically areused to carry heavy loads and accumulatemileage rapidly. These two factors maycause the additives in the coolant to wearout in a shorter time. You can find moreinformation about coolant additives andcoolant change intervals in the coolantchapter. See General MaintenanceInformation (page 325). Operating theengine with insufficient coolant or coolantadditive can cause severe engine damage.
Selective catalytic reduction system
Your vehicle is equipped with a selectivecatalytic reduction system designed toreduce emission levels of nitrogen oxidesfrom the exhaust of your diesel engine. Thissystem relies on the use of Diesel ExhaustFluid (DEF) that you must replenish atcertain intervals. Failure to maintain properDEF levels or if the DEF becomescontaminated will result in vehicle speedlimitations or result in your vehicle enteringan idle-only mode. See SelectiveCatalytic Reductant System (page 120).
Minor Troubleshooting Guide
If the engine won’t crank
WARNING: Battery posts,terminals and related accessoriescontain lead and lead compounds. Washhands after handling.
Turn on the headlights. If the lights are dim,do not go on at all or when the ignition isturned to the start position, the lightsbecome dim or go out, the batteryconnections may be loose or corroded, orthe battery may be discharged. If there isa clicking or stuttering sound coming fromthe engine compartment when you turnthe key to the start position, this may alsoindicate a loose or corroded batteryconnection.
Check the battery connections at thebattery posts, cable connection to theengine grounding point and at the starterconnection.
If you suspect a discharged battery, haveit checked and corrected.
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•Incorrect fuel for climatic conditions.
•Incorrect engine oil viscosity forclimactic conditions.
Note:Some vehicles have a lifetime fuelfilter that is integrated with the fuel tank.Regular maintenance or replacement is notneeded.
Note:If these checks do not help youcorrect the concern, have your vehiclechecked as soon as possible.
Noise Emissions Warranty,Prohibited Tampering Acts andMaintenance
On January 1, 1978, Federal regulationbecame effective governing the noiseemission on trucks over 10,000 lb(4,536 kg) Gross Vehicle Weight Rating(GVWR). The preceding statementsconcerning prohibited tampering acts andmaintenance, and the noise warrantyfound in the Warranty Guide, areapplicable to complete chassis cabs over10,000 lb (4,536 kg) GVWR.
CATALYTIC CONVERTER
WARNING: Do not park, idle ordrive your vehicle on dry grass or otherdry ground cover. The emission systemheats up the engine compartment andexhaust system, creating the risk of fire.
WARNING: The normal operatingtemperature of the exhaust system isvery high. Never work around or attemptto repair any part of the exhaust systemuntil it has cooled. Use special care whenworking around the catalytic converter.The catalytic converter heats up to a veryhigh temperature after only a shortperiod of engine operation and stays hotafter the engine is switched off.
WARNING: Exhaust leaks mayresult in entry of harmful and potentiallylethal fumes into the passengercompartment. If you smell exhaustfumes inside your vehicle, have yourvehicle inspected immediately. Do notdrive if you smell exhaust fumes.
Your vehicle has various emission controlcomponents and a catalytic converter thatenables it to comply with applicableexhaust emission standards.
To make sure that the catalytic converterand other emission control componentscontinue to work properly:
•Do not crank the engine for more than10 seconds at a time.
•Do not run the engine with a spark pluglead disconnected.
•Do not push-start or tow-start yourvehicle. Use booster cables. See JumpStarting the Vehicle (page 190).
•Use only the specified fuel listed.
•Do not switch the ignition off when yourvehicle is moving.
•Avoid running out of fuel.
•Have the items listed in scheduledmaintenance information performedaccording to the specified schedule.
Note:Resulting component damage maynot be covered by the vehicle Warranty.
The scheduled maintenance items listedin scheduled maintenance information areessential to the life and performance ofyour vehicle and to its emissions system.
If you use anything other than Ford,Motorcraft or Ford-authorized parts formaintenance replacements or for serviceof components affecting emission control,such non-Ford parts should be equivalentto genuine Ford Motor Company parts inperformance and durability.
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BULB SPECIFICATION CHART
Replacement bulbs are specified in thechart below. Headlamp bulbs must bemarked with an authorized “D.O.T.” for
North America and an “E” for Europe toensure lamp performance, light brightnessand pattern and safe visibility. The correctbulbs will not damage the lamp assemblyor void the lamp assembly warranty andwill provide quality bulb illumination time.
Trade nameNumber of BulbsFunction
H13/90082Headlamps
W5W2Side marker lamp - front
3157NA2Park/Turn lamp- front
31572Tail/stop/turn/side marker
31572Reverse
31571License plate lamp
9121High-mount brake lamp
12V6W2Map lamp
5783Dome/reading lamps
28252Interior visor lamp
28252Mirror turn signal
28252Mirror clearance lamp
1945Front clearance lamps andfront identification lamps
Note:To replace instrument panel lights,see an authorized dealer.
ENGINE OIL CAPACITY AND
SPECIFICATION - 6.7L DIESEL
Use oil that meets the definedspecification and viscosity grade.
If you do not use oil that meets the definedspecification and viscosity grade, it couldresult in:
•Component damage that your vehiclewarranty does not cover.
•Longer engine cranking periods.
•Increased emission levels.
•Reduced vehicle performance.
•Reduced fuel economy.
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Engine Oil
We recommend Motorcraft motor oil foryour vehicle. If Motorcraft motor oil is notavailable, use motor oil of therecommended viscosity grade that meetsour specification WSS-M2C171-F1. You canfind the list of approved motor oils atwww.motorcraft.com.
Do not use engine oil additives as theycould lead to engine damage not coveredby your vehicle warranty.
The use of correct oil viscosities for dieselengines is important for satisfactoryoperation. Determine which oil viscositybest suits the temperature range youexpect to encounter for the next serviceinterval from the SAE Viscosity Gradeschart.
Note:An engine block heater isrecommended at temperatures below–10°F (–23°C).
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Materials
SpecificationName
WSS-M2C171-F1Motorcraft® SAE 5W-40 Full Synthetic Diesel MotorOil(U.S.)(Canada)XO-5W40-5Q3SD(U.S.)
WSS-M2C171-F1Motorcraft® SAE 15W-40 Super Duty Diesel MotorOil(U.S.)Motorcraft® Super Duty Motor Oil SAE 15W-40 /Huile moteur Super Duty SAE 15W-40 Motor-craft®(Canada)XO-15W40-QSDF(U.S.)CXO-15W40-LSD12(Canada)
Alternative Engine Oil for SevereDuty Service
Materials
SpecificationName
WSS-M2C171-F1Motorcraft® SAE 5W-40 Full Synthetic Diesel MotorOil(U.S.)(Canada)XO-5W40-5Q3SD(U.S.)
ENGINE OIL CAPACITY AND
SPECIFICATION - 7.3L
Use oil that meets the definedspecification and viscosity grade.
If you do not use oil that meets the definedspecification and viscosity grade, it couldresult in:
•Component damage that your vehiclewarranty does not cover.
•Longer engine cranking periods.
•Increased emission levels.
•Reduced vehicle performance.
•Reduced fuel economy.
An oil that displays this symbol conformsto current engine, emission system andfuel economy performance standards ofILSAC.
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We recommend Motorcraft motor oil foryour vehicle. If Motorcraft oil is notavailable, use motor oils of therecommended viscosity grade that displaythe API Certification Mark for gasoline
engines.
Do not use supplemental engine oiladditives because they are unnecessaryand could lead to engine damage that yourvehicle warranty does not cover.
Capacities
Including the Oil FilterVariant
8.0 qt (7.57 L)All.
Materials
SpecificationName
WSS-M2C961-A1Motorcraft® SAE 5W-30 Synthetic Blend MotorOil(U.S.)Motorcraft® SAE 5W-30 Super Premium Motor Oil/ Huile moteur de très haute qualité SAE 5W-30Motorcraft®(Canada)XO-5W30-Q1SP(U.S.)CXO-5W30-LSP6(Canada)
Alternative Engine Oil forExtremely Cold Climates
To improve engine cold start performance,we recommend that you use the followingalternative engine oil in extremely coldclimates, where the ambient temperaturereaches -22°F (-30°C) or below.
Materials
SpecificationName
WSS-M2C963-A1Engine Oil - SAE 0W-30 - Synthetic Blend
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HYDRAULIC POWER
STEERING FLUID CAPACITY
AND SPECIFICATION
Use oil and fluid that meets the definedspecification and viscosity grade.
If you do not use oil and fluid that meetsthe defined specification and viscositygrade, it could result in:
•Component damage that your vehiclewarranty does not cover.
•Longer engine cranking periods.
•Increased emission levels.
•Reduced engine performance.
•Reduced fuel economy.
•Reduced brake performance.
Capacities
QuantityVariant
5.2 qt (4.9 L)With air brakes.
6.1 qt (5.8 L)With hydraulic brakes.
Materials
SpecificationName
WSS-M2C938-AMERCON® LV,Motorcraft® MERCON® LV Automatic TransmissionFluid(U.S.)Motorcraft® MERCON® LV Automatic TransmissionFluid / Huile pour boîte automatique MERCON® LVMotorcraft®(Canada)XT-10-QLVC(U.S.)CXT-10-LV6(Canada)
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