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SERVICING AND MAINTENANCE327
Adding Coolant
Your vehicle has been built with an improved engine
coolant (OAT coolant conforming to MS.90032) that
allows extended maintenance intervals. This engine
coolant (antifreeze) can be used up to 10 years or
150,000 miles (240,000 km) before replacement. To
prevent reducing this extended maintenance period, it is
important to use the same engine coolant (OAT coolant
conforming to MS.90032) throughout the life of your
vehicle.
Please review these recommendations for using Organic
Additive Technology (OAT) engine coolant that meets the
requirements of the manufacturer Material Standard
MS.90032. When adding engine coolant:
We recommend using Mopar® Antifreeze/Coolant
10 Year/150,000 Mile (240,000 km) Formula OAT
that meets the requirements of the manufacturer
Material Standard MS.90032.
Mix a minimum solution of 50% OAT engine coolant
that meets the requirements of the manufacturer
Material Standard MS.90032 and distilled water. Use
higher concentrations (not to exceed 70%) if tempera -
tures below −34°F (−37°C) are anticipated. Please
contact an authorized dealer for assistance.
Use only high purity water such as distilled or deionized
water when mixing the water/engine coolant solution.
The use of lower quality water will reduce the amount
of corrosion protection in the engine cooling system.
NOTE:
It is the owner's responsibility to maintain the proper
level of protection against freezing according to the
temperatures occurring in the area where the vehicle is
operated.
Use care when filling under hood fluids such as engine
oil, washer fluid, antifreeze, etc. to minimize spillage
onto top of engine. Any excess fluid that is spilled onto
the top of the engine should be removed using
compressed air or an absorbent cloth.
Some vehicles require special tools to add coolant
properly. Failure to fill these systems properly could
lead to severe internal engine damage. If any coolant is
needed to be added to the system, please contact a
local authorized dealer.
Mixing engine coolant types is not recommended and
can result in cooling system damage. If HOAT and OAT
coolant are mixed in an emergency, have an authorized
dealer drain, flush, and refill with OAT coolant
(conforming to MS.90032) as soon as possible.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of engine
coolant (antifreeze), and to ensure that engine coolant will
return to the radiator from the coolant expansion bottle/
recovery tank (if equipped).
The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
Disposal Of Used Coolant
Used ethylene glycol-based coolant (antifreeze) is a
regulated substance requiring proper disposal. Check with
your local authorities to determine the disposal rules for
your community. To prevent ingestion by animals or
children, do not store ethylene glycol-based coolant in
open containers or allow it to remain in puddles on the
ground, clean up any ground spills immediately. If
ingested by a child or pet, seek emergency assistance
immediately.
WARNING!
Do not open a hot engine cooling system. Never add
engine coolant (antifreeze) when the engine is over -
heated. Do not loosen or remove the cap to cool an
overheated engine. Heat causes pressure to build up
in the cooling system. To prevent scalding or injury,
do not remove the pressure cap while the system is
hot or under pressure.
Do not use a pressure cap other than the one speci -
fied for your vehicle. Personal injury or engine
damage may result.
8
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328SERVICING AND MAINTENANCE
(Continued)
Coolant Level
The coolant bottle provides a quick visual method for
determining that the coolant level is adequate. With the
engine off and cold, the level of the engine coolant
(antifreeze) in the bottle should be between the ranges
indicated on the bottle.
The radiator normally remains completely full, so there is
no need to remove the radiator/coolant pressure cap
unless checking for engine coolant freeze point or
replacing coolant. Advise your service attendant of this. As
long as the engine operating temperature is satisfactory,
the coolant bottle need only be checked once a month.
When additional engine coolant is needed to maintain the
proper level, only OAT coolant that meets the
requirements of the manufacturer Material Standard
MS.90032 should be added to the coolant bottle. Do not
overfill.
Cooling System Notes
NOTE:When the vehicle is stopped after a few miles/kilometers
of operation, you may observe vapor coming from the front
of the engine compartment. This is normally a result of
moisture from rain, snow, or high humidity accumulating
on the radiator and being vaporized when the thermostat
opens, allowing hot engine coolant (antifreeze) to enter
the radiator. If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.
Do not overfill the coolant expansion bottle.
Check the coolant freeze point in the radiator and in
the coolant expansion bottle. If engine coolant needs
to be added, the contents of the coolant expansion
bottle must also be protected against freezing.
If frequent engine coolant additions are required, the
cooling system should be pressure tested for leaks.
Maintain engine coolant concentration at a minimum
of 50% OAT coolant (conforming to MS.90032) and
distilled water for proper corrosion protection of your
engine which contains aluminum components.
Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine cooling performance,
poor gas mileage, and increased emissions.
BRAKE SYSTEM
In order to ensure brake system performance, all brake
system components should be inspected periodically. For
the proper maintenance intervals
Úpage 310.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should be checked
whenever the vehicle is serviced, or immediately if the
Brake System Warning Light is on. If necessary, add fluid
to bring level within the designated marks on the side of
the reservoir of the brake master cylinder. Be sure to clean
the top of the master cylinder area before removing cap.
With disc brakes, fluid level can be expected to fall as the
brake pads wear. Brake fluid level should be checked
when pads are replaced. If the brake fluid is abnormally
low, check the system for leaks.
WARNING!
Riding the brakes can lead to brake failure and possibly
a collision. Driving with your foot resting or riding on the
brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible brake
damage. You would not have your full braking capacity
in an emergency.
WARNING!
Use only manufacturer's recommended brake fluid Úpage 377. Using the wrong type of brake fluid can
severely damage your brake system and/or impair its
performance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
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SERVICING AND MAINTENANCE329
AUTOMATIC TRANSMISSION
Special Additives
The manufacturer strongly recommends against using any
special additives in the transmission. Automatic
Transmission Fluid (ATF) is an engineered product and its
performance may be impaired by supplemental additives.
Therefore, do not add any fluid additives to the
transmission. Avoid using transmission sealers as they
may adversely affect seals.
Fluid Level Check
The fluid level is preset at the factory and does not require
adjustment under normal operating conditions. Routine
fluid level checks are not required; therefore the
transmission has no dipstick. An authorized dealer can
check your transmission fluid level using special service
tools. If you notice fluid leakage or transmission
malfunction, visit an authorized dealer immediately to
have the transmission fluid level checked. Operating the
vehicle with an improper fluid level can cause severe
transmission damage.
Fluid And Filter Changes
Under normal operating conditions, the fluid installed at
the factory will provide satisfactory lubrication for the life
of the vehicle.
Routine fluid and filter changes are not required. However,
change the fluid and filter if the fluid becomes
contaminated (with water, etc.), or if the transmission is
disassembled for any reason.
Selection Of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life. Use
only the manufacturer's specified transmission fluid
Úpage 377. It is important to maintain the transmission
fluid at the correct level using the recommended fluid.
NOTE:No chemical flushes should be used in any transmission;
only the approved lubricant should be used.
To avoid contamination from foreign matter or mois -
ture, use only new brake fluid or fluid that has been
in a tightly closed container. Keep the master
cylinder reservoir cap secured at all times. Brake
fluid in an open container absorbs moisture from the
air resulting in a lower boiling point. This may cause
it to boil unexpectedly during hard or prolonged
braking, resulting in sudden brake failure. This could
result in a collision.
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
Do not allow petroleum-based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
WARNING!CAUTION!
Do not use chemical flushes in your transmission as the
chemicals can damage your transmission components.
Such damage is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an authorized
dealer immediately. Severe transmission damage may
occur. An authorized dealer has the proper tools to
adjust the fluid level accurately.
CAUTION!
Using a transmission fluid other than the
manufacturer’s recommended fluid may cause
deterioration in transmission shift quality and/or torque
converter shudder.8
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330SERVICING AND MAINTENANCE
FRONT/REAR AXLE FLUID
For normal service, periodic fluid level checks are not
required. When the vehicle is serviced for other reasons
the exterior surfaces of the axle assembly should be
inspected. If gear oil leakage is suspected inspect the fluid
level.
Front Axle Fluid Level Check
The front axle oil level needs to be no lower than 1/8 inch
(3 mm) below the bottom of the fill hole.
The front axle fill and drain plugs should be tightened to
22 to 29 ft-lb (30 to 40 N·m).
Rear Axle Fluid Level Check
The rear axle oil level needs to be no lower than 1/8 inch
(3 mm) below the bottom of the fill hole.
The rear axle fill and drain plugs should be tightened to
22 to 29 ft-lb (30 to 40 N·m).
Selection Of Lubricant
Use only the manufacturer's recommended fluid Úpage 377.
TRANSFER CASE
Fluid Level Check
For normal service, periodic fluid level checks are not
required. When the vehicle is serviced for other reasons
the exterior surfaces of the transfer case assembly should
be inspected. If oil leakage is suspected inspect the fluid
level.
Adding Fluid
Add fluid at the filler hole, until it runs out of the hole, when
the vehicle is in a level position.
Drain
First remove fill plug, then remove drain plug.
Recommended tightening torque for drain and fill plugs is
15 to 25 ft-lb (20 to 34 N·m).
Selection Of Lubricant
Use only the manufacturer's recommended fluid Úpage 377.
CAUTION!
Do not overtighten the plugs as it could damage them
and cause them to leak.
CAUTION!
Do not overtighten the plugs as it could damage them
and cause them to leak.CAUTION!
When installing plugs, do not overtighten. You could
damage them and cause them to leak.
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SERVICING AND MAINTENANCE331
FUSES
General Information
The fuses protect electrical systems against excessive
current.
When a device does not work, you must check the fuse
element inside the blade fuse for a break/melt.
Also, please be aware that using power outlets for
extended periods of time with the engine off may result in
vehicle battery discharge.
Blade Fuses
Underhood Fuses
The Power Distribution Center (PDC) is located on the
passenger side of the engine compartment, behind the
headlamp. This center contains cartridge fuses, micro
fuses, relays, and circuit breakers. A description of each
fuse and component may be stamped on the inside cover,
otherwise the cavity number of each fuse is stamped on
the inside cover that corresponds to the following chart.
WARNING!
When replacing a blown fuse, always use an appro -
priate replacement fuse with the same amp rating as
the original fuse. Never replace a fuse with another
fuse of higher amp rating. The use of a fuse with a
rating other than indicated may result in a dangerous
electrical system overload. If a properly rated fuse
continues to blow, it indicates a problem in the circuit
that must be corrected. Never replace a blown fuse
with metal wires or any other material. Do not place
a fuse inside a circuit breaker cavity or vice versa.
Failure to use proper fuses may result in serious
personal injury, fire and/or property damage.
Before replacing a fuse, make sure that the ignition
is off and that all the other services are switched off
and/or disengaged.
If the replaced fuse blows again, contact an autho -
rized dealer.
If a general protection fuse for safety systems (air
bag system, braking system), power unit systems
(engine system, transmission system) or steering
system blows, contact an authorized dealer.
1 — Fuse Element
2 — Blade Fuse with a good/functional fuse element
3 — Blade fuse with a bad/not functional fuse element
(blown fuse)
CAUTION!
When installing the Power Distribution Center cover, it is
important to ensure the cover is properly positioned
and fully latched. Failure to do so may allow water to get
into the Power Distribution Center and possibly result in
an electrical system failure.
8
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332SERVICING AND MAINTENANCE
Power Distribution Center
Cavity Cartridge Fuse Micro Fuse Description
* If Equipped
F01 ––Crank Batt
F02 80 Amp Gray –Elec Pwr Str #1
F03 500 Amp Gray –Starter
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SERVICING AND MAINTENANCE333
F04250 Amp Gray –Alternator
F05 80 Amp Gray –Elec Pwr Str #2
F06 Shunt –Aux Battery *
F07 100 Amp Gray –Rad Fan
F08 ––Spare
F09 80 Amp Gray –IPDC
F10 150 Amp Gray –RPDC
F11 150 Amp Gray –PCR *
F12 ––Spare
F13 40 Amp Green –Starter
F14 –10 Amp RedGNMM */ VPMS *
F15 –10 Amp RedECM *
F16 –15 Amp BlueCluster
F17A –10 Amp RedEPS
F17B –10 Amp RedATMM *
F18 ––Spare
F19 30 Amp Pink –BSM #2 Valves *
F20 ––Spare
F21 ––Spare
F22 ––Spare
F23A –10 Amp RedECM / PPU * / MGU * / BSM / SLM
F23B –10 Amp RedAIR SUSPENSION / ELSD-RR / EPS
Cavity Cartridge Fuse Micro Fuse Description
* If Equipped
8
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334SERVICING AND MAINTENANCE
F24 –20 Amp BlueXFR Fuel Pump *
F25 ––SPARE
F26 50 Amp Red –BSM Motor #2 *
F27 30 Amp Pink –Rear Defroster
F28 ––Spare
F29 ––Spare
F30 ––Spare
F31 40 Amp Green –BCM Feed #3
F32 ––Spare
F33 30 Amp Pink –PWR Side Steps *
F34 ––Spare
F35 ––Spare
F36 50 Amp Red –BCM Feed #1
F37 30 Amp Pink –DTCM
F38 50 Amp Red –BCM Feed #2
F39 ––Spare
F40 –5 Amp TanBatt Snsr #1
F41 –20 Amp Yellow CADM MAP *
F42 ––Spare
F43 –10 Amp RedECM
F44 ––Spare
F45 ––Spare
Cavity Cartridge Fuse Micro Fuse Description
* If Equipped
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