MOTORCRAFT PARTS - 7.3L
Motorcraft Part Number Component
FA-1923 Air filter element.
BH-31-XT One battery (standard)(900 CCA).
BH-31-XT Two batteries (optional)(except for Limited
Series)(1800 CCA total).
BH-31-XT Three batteries (optional)(2700 CCA).
FL-820-S
Engine oil filter.
1
SP-589 Spark plug.
FT-187 Transmission fluid filter.
WW-2248 Windshield wiper blade.
1 If a Motorcraft oil filter is not available, use an oil filter that meets industry performance
specification SAE/USCAR-36.
We recommend Motorcraft parts that are available at your authorized dealer or at
www.fordparts.com. We engineer these parts for your vehicle and to meet or exceed our
specifications. Use of other parts could impact vehicle performance, emissions and
durability. Your warranty could be void for any damage related to use of other parts.
291
Capacities and Specifications
AUXILIARY SWITCHES (IF
EQUIPPED)
For maximum vehicle performance, keep
the following information in mind when
adding accessories or equipment to your
vehicle:
• When adding accessories, equipment,
passengers and luggage to your
vehicle, do not exceed the total weight
capacity of the vehicle or of the front
or rear axle (GVWR or GAWR as
indicated on the Safety Compliance
Certification label). Ask an authorized
dealer for specific weight information.
• The Federal Communications
Commission (FCC) and Canadian
Radio Telecommunications
Commission (CRTC) regulate the use
of mobile communications systems
equipped with radio transmitters, for
example, two-way radios, telephones
and theft alarms. Any such equipment
installed in your vehicle should comply
with Federal Communications
Commission (FCC) and Canadian
Radio Telecommunications
Commission (CRTC) regulations, and
should be installed by an authorized
dealer.
• An authorized dealer needs to install
mobile communications systems.
Improper installation may harm the
operation of your vehicle, particularly
if the manufacturer did not design the
mobile communication system
specifically for automotive use.
• If you or an authorized Ford dealer add
any non-Ford electrical or electronic
accessories or components to your
vehicle, you may adversely affect
battery performance and durability. In
addition, you may also adversely affect
the performance of other electrical
systems in the vehicle.
E163431
The auxiliary switch option package
provides four switches, mounted in the
center of the instrument panel. These
switches operate when the ignition is on
or from battery power, depending on the
switchable power distribution box fuse
locations #82 and #83. We recommend,
however, that the engine remain running
to maintain battery charge when using the
auxiliary switches for extended periods of
time or higher current draws.
Note:When your vehicle has a diesel
engine, use the auxiliary switches only while
the engine is running. The glow plugs also
drain battery power when the ignition key is
in the on position. Using the auxiliary
switches, even for limited amounts of time,
can cause your battery to drain quickly and
prevent your vehicle from restarting.
When switched on, the auxiliary switches
provide 20 amps or 40 amps of electrical
battery power for a variety of personal or
commercial uses.
The relays for the auxiliary switches are in
the power distribution box under the hood
by the right-hand fender. See your
authorized dealer for service.
Each switch includes a power lead, a
blunt-cut and sealed wire below the
instrument panel and to the left of the
steering column in the driver footwell area.
The power leads are coded as shown:
315
Accessories
PROTECT YOURSELF FROM THE RISING
COST OF VEHICLE REPAIRS WITH A FORD
PROTECT EXTENDED SERVICE PLAN.
Ford Protect Extended Service
Plans (U.S. Only)
Ford Protect extended service plan means
peace of mind. It is the extended service
plan backed by Ford Motor Company, and
provides more protection beyond the New
Vehicle Limited Warranty coverage. When
you visit your Ford Dealer, Insist on Ford
Protect extended service plans!
Ford Protect Can Quickly Pay for Itself
One trip to the Service Center could easily
exceed the price of your Ford Protect
extended service plan. With Ford Protect
extended service plan you minimize your
risk for unexpected repair bills and rising
repair costs.
Up to 1,000+ Covered Vehicle
Components
There are four mechanical Ford Protect
extended service plans with different levels
of coverage. Ask your authorized dealer for
details.
1. PremiumCARE - Our most
comprehensive coverage. With over
1,000 covered components, this plan
is so complete it is probably easier to
list what is not covered.
2. ExtraCARE - Covers 113 components,
and includes many high-tech items.
3. BaseCARE - Covers 84 components.
4. PowertrainCARE - Covers 29 critical
components.
Ford Protect extended service plans are
honored by all authorized Ford dealers in
the U.S., Canada and Mexico.That means you get:
• Reliable, quality service at any Ford or
Lincoln dealership.
• Repairs performed by factory trained
technicians, using genuine parts.
Rental Car Reimbursement
1st day Rental Benefit
If you bring your car into your dealer for
service, we’ll give you a loaner to use for
the day.
Extended Rental Benefits
If your vehicle is kept overnight for covered
repairs, you are eligible for rental car
coverage, including warranty repairs, and
Field Service Actions.
Roadside Assistance
Exclusive 24/7 roadside assistance,
including:
• Towing, flat-tire change and battery
jump starts.
• Out of fuel and lock-out assistance.
• Travel expense reimbursement for
lodging, meals and rental car.
• Assistance for taxi, shuttle, rental car
coverage or other transportation.
Transferable Coverage
If you sell your vehicle before your Ford
Protect extended service plan coverage
expires, you can transfer any remaining
coverage to the new owner. Which should
give you and your potential buyer a little
more peace of mind.
317
Ford Protect
Check Every Month
Tires (including spare) for wear and proper pressure.
Windshield washer fluid level.
1Diesel engine only.
Check Every Six Months
Battery connections. Clean if necessary.
Body and door drain holes for obstructions. Clean if necessary.
Cooling system fluid level and coolant concentration (freeze-point protection).
Door weatherstrips for wear. Lubricate if necessary.
Hinges, latches and outside locks for proper operation. Lubricate if necessary.
Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
Tightening Lug Nuts
Tighten the lug nuts to the specified torque1 at 500 mi
(800 km) after any wheel disturbance (such as tire rota-
tion, changing a flat tire or wheel removal). Single rear wheels
Tighten the wheel lug nuts to the specified torque
1 at
100 mi (160 km), and again at 500 mi (800 km) of new
vehicle operation and after any wheel disturbance (such
as tire rotation, changing a flat tire or wheel removal). Dual rear wheels
1 See Technical Specifications (page 286).
322
Scheduled Maintenance
Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent majorproblems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great.
Multi-point Inspection
Horn operation Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses Battery performance
Suspension component for leaks or
damage Engine air filter
Steering and linkage Exhaust system
Tires (including spare) for wear and proper
pressure
2Exterior lamps operation
Windshield for cracks, chips or pits
Fluid levels
1; fill if necessary
Washer spray and wiper operation For oil and fluid leaks
Hazard warning system operation Hood rest for lubrication
1Brake, coolant recovery reservoir, automatic transmission, power steering and window
washer.
2If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle.
NORMAL SCHEDULED
MAINTENANCE
Intelligent Oil-Life Monitor™ -
Diesel Engine Only
Your diesel engine has an Intelligent
Oil-Life Monitor that determines when you
should change the engine oil based on how
you use your vehicle. By using several
important factors in its calculations, the
monitor helps reduce the cost of owning
your vehicle and reduces environmental
waste at the same time.
323
Scheduled Maintenance
2
2-Speed Rear Axle.......................................134
A
A/CSee: Climate Control...........................................85About This Manual...........................................7
ABS
See: Brakes............................................................137ABS driving hintsSee: Hints on Driving With Anti-Lock
Brakes................................................................138
Accessories.....................................................315
Accessories
See: Replacement Parts
Recommendation.............................................17
ACCSee: Using Adaptive Cruise Control.............155Adjusting the Headlamps.........................247
Adjusting the Steering Wheel.....................51
Air Brakes.........................................................142
Air Conditioning
See: Climate Control...........................................85Air Conditioning System Capacity and
Specification - 6.7L Diesel....................300
Air Conditioning System Capacity and
Specification - 7.3L...................................301
Air Filter
See: Changing the Engine Air Filter - 6.7L
Diesel.................................................................228
See: Changing the Engine Air Filter -
7.3L.....................................................................230
Air Induction System Inspection............254
Air Suspension...............................................176
Appendices....................................................343
At a Glance.......................................................23
Audible Warnings and Indicators.............69
Audio Input Jack............................................313
Audio System...............................................309
General Information.........................................309Audio Unit......................................................309
Autolamps........................................................55
Automatic High Beam Control.................56
Automatic Transmission............................128
Automatic Transmission Fluid Capacity
and Specification.....................................302Automatic Transmission Fluid
Check.............................................................242
Auxiliary Power Points.................................95
Auxiliary Switches........................................315
Axle Inspection.............................................258
B
BatterySee: Changing the 12V Battery.....................246Bonnet LockSee: Opening and Closing the Hood..........220Booster Seats..................................................32
Brake Fluid Check........................................244
Brake Fluid Specification..........................303
Brakes................................................................137
General Information...........................................137Brake System Inspection..........................255
Breaking-In.....................................................186
Bulb Specification Chart...........................292
C
Canceling the Set Speed...........................162
Capacities and Specifications...............288
Car Wash
See: Cleaning the Exterior..............................263Catalytic Converter.......................................116
Changing a Bulb..........................................250
Changing a Fuse..........................................208
Changing a Road Wheel...........................284
Changing the 12V Battery.........................246
Changing the Engine Air Filter - 6.7L
Diesel.............................................................228
Changing the Engine Air Filter -
7.3L.................................................................230
Changing the Engine-Mounted and
Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel....................................251
Changing the Engine Oil and Oil
Filter...............................................................226
Changing the Wiper Blades.....................249
Charging a Device..........................................98
Checking the Wiper Blades.....................249
Child Restraint and Seatbelt
Maintenance.................................................44
Child Restraint Positioning.........................34
369
Index