2023 CHRYSLER VOYAGER service

176IN CASE OF EMERGENCY
2. There are two jack engagement locations on each
side of the vehicle body. These locations are on the
sill flange of the vehicle body.
NOTE:
Placement for the front and rear jacking locations are critical.
See the following images for proper jacking locations.

Jack Locations Front Lifting Point
Front Jack Location Rear Lifting Point
Rear Jacking Location

WARNING!
Being under a jacked-up vehicle is dangerous.
The vehicle could slip off the jack and fall on you.
You could be crushed. Never get any part of your body
under a vehicle that is on a jack. If you need to get
under a raised vehicle, take it to a service center where
it can be raised on a lift.
CAUTION!
Do not attempt to raise the vehicle by jacking on
locations other than those indicated.

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IN CASE OF EMERGENCY177
3. Place the wrench on the jack screw and turn
clockwise until the jack head is properly engaged in
the described location. Do not raise the vehicle until
you are sure the jack is securely engaged.
4. Raise the vehicle by turning the jack screw clockwise, using the swivel wrench. Raise the vehicle only until
the tire just clears the surface and enough clearance
is obtained to install the compact spare tire.
Minimum tire lift provides maximum stability.
5. Remove the wheel lug nuts, for vehicles with wheel covers, remove the cover from the wheel by hand.
Do not pry the wheel cover off. Then pull the wheel off
the hub.
6. Install the inflatable spare on the vehicle, located in the rear cargo area of the vehicle.

Mounting Inflatable Spare Tire

NOTE:
Do not install the wheel cover on the inflatable spare tire.
7. Leave the vehicle on the jack and start inflating the inflatable spare after the tire has been mounted to
the vehicle. Secure the wheel to the hub by tightening
the nuts with the wrench. After inflation, once the
vehicle is lowered you will have a second opportunity
to “torque” the lug nuts
Úpage 235. 8. Inflate the tire to the prescribed pressure 60 psi
(4.2 Bar) using the Portable Air Compressor
Úpage 179 or Tire Service Kit if equipped Úpage 180.
9. Lower the vehicle once the inflatable Spare has reached its pressure and the compressor-hose has
been removed from the tire valve.
10. Finish tightening the lug nuts. Push down on the wrench while at the end of the handle for increased
leverage. Tighten the lug nuts in a star pattern until
each nut has been tightened twice
Úpage 235.
If in doubt about the correct tightness, have them
checked with a torque wrench by an authorized
dealer or at a service station.
11. Lower the jack to its fully-closed position.
12. Place the deflated (flat) tire and foam tray cover assembly in the rear cargo area. Do not stow the
deflated tire in the inflatable spare tire location. Have
the full-sized tire repaired or replaced, as soon as
possible.WARNING!
Raising the vehicle higher than necessary can make the
vehicle less stable. It could slip off the jack and hurt
someone near it. Raise the vehicle only enough to
remove the tire.
WARNING!
To avoid the risk of forcing the vehicle off the jack, do
not tighten the wheel nuts fully until the vehicle has
been lowered. Failure to follow this warning may result
in serious injury.
CAUTION!
Be sure to mount the inflatable spare tire with the valve
stem facing outward. The vehicle could be damaged if
the inflatable spare tire is mounted incorrectly.
WARNING!
A loose tire or jack thrown forward in a collision or hard
stop could endanger the occupants of the vehicle.
Always stow the jack parts and the spare tire in the
places provided. Have the deflated (flat) tire repaired
or replaced immediately.
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178IN CASE OF EMERGENCY
13. Stow the jack back in the stowage compartment and
place the access panel back. The stud of the storage
area must be threaded through the lower part of the
jack. Then turn the Jack Screw clockwise to secure it
in place.
NOTE:Stow the foam tray and components in the cargo area.

Storing The Jack

ROAD TIRE INSTALLATION
Vehicles Equipped With Wheel Covers

1. Mount the road tire on the axle.

2. To ease the installation process for steel wheels with wheel covers, install two lug nuts on the mounting
studs which are on each side of the valve stem. Install
the lug nuts with the cone shaped end of the nut
toward the wheel. Lightly tighten the lug nuts.

Tire And Wheel Cover Or Center Cap

3. Align the valve notch in the wheel cover with the valve stem on the wheel. Install the cover by hand, snapping the
cover over the two lug nuts. Do not use a hammer or
excessive force to install the cover.
4. Install the remaining lug nuts with the cone shaped end of the nut toward the wheel. Lightly tighten all the lug nuts
until the wheel sits flush onto the hub and there is no play.
The nuts will have to be fully tightened once the vehicle is
lowered. Tightening an improperly seated wheel under
vehicle load can damage the threads, cause vibration, and
undermine safety.

5. Lower the vehicle to the ground by turning the jack handle counterclockwise.

6. Finish tightening the lug nuts. Push down on the wrench while at the end of the handle for increased leverage.
Tighten the lug nuts in a star pattern until each nut has
been tightened twice. Details for proper wheel lug nut
torque

Ú
page 235. If in doubt about the correct
tightness, have them checked with a torque wrench
by an authorized dealer or at a service station.

7. After 25 miles (40 km) check the lug nut torque with a torque wrench to ensure that all lug nuts are
properly seated against the wheel.
1 — Jack Screw
2 — Jack
3 — Stud
1 — Valve Stem
2 — Valve Notch
3 — Road Tire
4 — Wheel Cover
5 — Wheel Lug Nut
WARNING!
To avoid the risk of forcing the vehicle off the jack, do
not tighten the wheel nuts fully until the vehicle has
been lowered. Failure to follow this warning may result
in serious injury.

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180IN CASE OF EMERGENCY
RETURN INFLATABLE SPARE TIRE
To return Inflatable Spare Tire to its storage location.

1. Return the Jack.

2. Deflate the spare tire. Use the Tire Service Kit or
Portable Air Compressor
Úpage 179 and push the
deflation button to do this step. See the Portable Air
Compressor in this section for additional information.
The inflatable spare tire will return to its original
shape.
3. Install the inflatable spare tire back into its original stowage location and position facing outward.
4. Install the foam tray with wrench and funnel installed.
5. Install and tighten the wing nut by hand.
6. Install the Tire Service Kit or Portable Air Compressor (if equipped) and tighten the strap.
7. Install access panel door.
TIRE SERVICE KIT — IF EQUIPPED
Use this QR code to access your digital
experience.

Your vehicle may be equipped with a
Tire Service Kit. Small punctures up to
1/4 inch (6 mm) in the tire tread can be
sealed with Tire Service Kit. Foreign
objects (e.g., screws or nails) should not
be removed from the tire. Tire Service Kit can be used in outside temperatures down to approximately
-4°F (-20°C). This kit will provide a temporary tire seal, allowing
you to drive your vehicle up to 100 miles (160 km) with a
maximum speed of 50 mph (80 km/h).

Tire Service Kit Storage
Depending on the vehicle trim level, the Tire Service Kit
storage may vary.
The Tire Service Kit is secured with a strap and is stored in
the storage bin located behind the rear cargo trim panel.
Tire Service Kit Location
Tire Service Kit

Depending on the vehicle trim level, the Tire Service Kit
storage may vary.

Tire Service Kit Location — If Equipped

The Tire Service Kit is secured with a strap and is stored
under the load floor within the second row.
1 — Tire Service Kit
2 — Fuel Funnel

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IN CASE OF EMERGENCY181
(Continued)
Tire Service Kit And Components And Operation

Tire Service Kit Components

Using The Mode Select Knob And Hoses
Your Tire Service Kit is equipped with the following
symbols to indicate the air or sealant mode.

Selecting Air Mode
Push in the Mode Select Knob and turn to this
position for air pump operation only. 
Selecting Sealant Mode
Push in the Mode Select Knob and turn to this
position to inject the Tire Service Kit Sealant
and to inflate the tire.
 Using The Power Button
Push and release the Power Button once to
turn On the Tire Service Kit. Push and release
the Power Button again to turn Off the Tire
Service Kit.
 Using The Deflation Button
Push the Deflation Button to reduce the air
pressure in the tire if it becomes overinflated.
Tire Service Kit Usage Precautions
 Replace the Tire Service Kit Sealant Bottle prior to the
expiration date (printed at the lower right hand corner
on the bottle label) to ensure optimum operation of the
system. See the Sealant Bottle Replacement in this
section for further information.
 The Sealant Bottle is a one tire application use and
needs to be replaced after each use. Always replace
these components immediately at your original equip -
ment vehicle dealer.
 When the Tire Service Kit sealant is in a liquid form,
clean water, and a damp cloth will remove the material
from the vehicle or tire and wheel components. Once
the sealant dries, it can easily be peeled off and prop -
erly discarded.
 For optimum performance, make sure the valve stem
on the wheel is free of debris before connecting the
Tire Service Kit. 
The Tire Service Kit Sealant is only intended to seal
punctures less than 1/4 inch (6 mm) diameter in the
tread/contact surface of your vehicle’s tires.
 The Tire Service Kit Sealant is not intended to seal
punctures on the tires' side walls.

 You can use the Tire Service Kit air pump to inflate bicycle
tires. The kit also comes with two needles, located in the
Accessory Storage Compartment (on the bottom of the air
pump) for inflating sport balls, rafts, or similar inflatable
items. However, use only the Air Pump and make sure the
Mode Select Knob is in the Air Mode when inflating such
items to avoid injecting sealant into them.

 Do not lift or carry the Tire Service Kit by the hoses.
1 — Sealant/Air Hose
2 — Hose Accessories
3 — Mode Select Knob
4 — Pressure Gauge
5 — Deflation Button
6 — Power Switch
7 — Sealant Bottle
8 — Power Plug
WARNING!

 Do not attempt to seal a tire on the side of the vehicle
closest to traffic. Pull far enough off the road to avoid the
danger of being hit when using the Tire Service Kit.

 Do not use Tire Service Kit or drive the vehicle under
the following circumstances:
 If the puncture in the tire tread is approximately
1/4 inch (6 mm) or larger.
 If the tire has any sidewall damage.
 If the tire has any damage from driving with
extremely low tire pressure.

 If the tire has any damage from driving on a flat tire.

 If the wheel has any damage.
 If you are unsure of the condition of the tire or
the wheel.
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182IN CASE OF EMERGENCY
Sealing A Tire With Tire Service Kit
Whenever You Stop To Use Tire Service Kit:

1. Pull over to a safe location and turn on the vehicle’s
Hazard Warning Flashers.

2. Verify that the valve stem (on the wheel with the deflated tire) is in a position that is near to the ground. This will
allow the Tire Service Kit Hose to reach the valve stem and
keep the Tire Service Kit flat on the ground. This will
provide the best positioning of the kit when injecting the
sealant into the deflated tire and running the air pump.
Move the vehicle as necessary to place the valve stem in
this position before proceeding.

3. Place the transmission in PARK (P) and cycle the ignition in the OFF position.
4. Apply the parking brake.
Setting Up To Use Tire Service Kit:

1. Uncoil the Sealant Hose and then remove the cap from the fitting at the end of the hose.

2. Place the Tire Service Kit flat on the ground
next to the deflated tire.
3. Remove the cap from the valve stem and then screw the fitting at the end of the Sealant Hose onto the
valve stem.
4. Uncoil the Power Plug and insert the plug
into the vehicle’s 12 Volt power outlet.
NOTE:Do not remove foreign objects (e.g., screws or nails) from
the tire. Injecting Tire Service Kit Sealant Into The Deflated Tire:

1. Always start the vehicle before turning the
Tire Service Kit on.

2. Ensure the Mode Select Knob is to the
Sealant Mode position.
3. After pushing the Power Button, the sealant
(white fluid) will flow from the Sealant Bottle
through the Sealant Hose and into the tire.
NOTE:Sealant may leak out through the puncture in the tire.
If the sealant (white fluid) does not flow within
0 – 10 seconds through the Sealant Hose:

1. Push the Power Button to turn the Tire Service Kit off. Disconnect the Sealant Hose from the valve
stem. Make sure the valve stem is free of debris.
Reconnect the Sealant Hose to the valve stem.
Check that the Mode Select Knob is in the Sealant
Mode position and not Air Mode. Push the Power
Button to turn the Tire Service Kit on.

2. Connect the Power Plug to a different 12 Volt power outlet in your vehicle or another vehicle, if available.
Make sure the vehicle is running before turning the
Tire Service Kit on.
3. The Sealant Bottle may be empty due to previous use. Call for assistance.

Keep Tire Service Kit away from open flames or heat
source.
 A loose Tire Service Kit thrown forward in a collision
or hard stop could endanger the occupants of the
vehicle. Always stow the Tire Service Kit in the place
provided. Failure to follow these warnings can result
in injuries that are serious or fatal to you, your
passengers, and others around you.
 Take care not to allow the contents of Tire Service Kit
to come in contact with hair, eyes, or clothing. Tire
Service Kit sealant is harmful if inhaled, swallowed,
or absorbed through the skin. It causes skin, eye, and
respiratory irritation. Flush immediately with plenty of
water if there is any contact with eyes or skin. Change
clothing as soon as possible, if there is any contact
with clothing.
 Tire Service Kit Sealant solution contains latex. In
case of an allergic reaction or rash, consult a physi -
cian immediately. Keep Tire Service Kit out of reach
of children. If swallowed, rinse mouth immediately
with plenty of water and drink plenty of water. Do not
induce vomiting! Consult a physician immediately.
WARNING!

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IN CASE OF EMERGENCY183
If the sealant (white fluid) does flow through the
Sealant Hose:

1. Continue to operate the pump until sealant
is no longer flowing through hose (typically
takes 30 - 70 seconds). As the sealant flows
through the Sealant Hose, the Pressure
Gauge can read as high as 70 psi (4.8 Bar). The Pressure
Gauge will decrease quickly from approximately 70 psi
(4.8 Bar) to the actual tire pressure when the Sealant
Bottle is empty.

2. The pump will start to inject air into the tire
immediately after the Sealant Bottle is empty.
Continue to operate the pump and inflate the
tire to the cold tire inflation pressure found
on the tire and loading information label located in the
driver-side door opening. Check the tire pressure by
looking at the Pressure Gauge.
If the tire does not inflate to at least 26 psi (1.8 Bar)
pressure within 15 minutes:
 The tire is too badly damaged. Do not attempt to drive
the vehicle further. Call for assistance.
If the tire inflates to the recommended pressure or is at
least 26 psi (1.8 Bar) pressure within 15 minutes:
NOTE:If the tire becomes overinflated, push the Deflation Button
to reduce the tire pressure to the recommended inflation
pressure before continuing.
1. Push the Power Button to turn the Tire
Service Kit off.
2. Remove the speed limit label from the Tire
Service Kit and place sticker on the steering
wheel.
3. Immediately disconnect the Sealant Hose from the valve stem, reinstall the cap on the fitting at the end
of the hose, and place the Tire Service Kit in the
vehicle storage location.
Drive Vehicle: Immediately after injecting sealant and
inflating the tire, drive the vehicle 5 miles
(8 km) or 10 minutes to ensure distribution
of the Tire Service Kit Sealant within the tire.
Do not exceed 50 mph (80 km/h).
After Driving:
 Pull over to a safe location and turn on the vehicle’s
Hazard Warning Flashers.
 Verify that the valve stem (on the wheel with the
deflated tire) is in a position that is near to the ground.
This will allow the Tire Service Kit Hose to reach the
valve stem and keep the Tire Service Kit flat on the ground. This will provide the best positioning of the kit
when injecting the sealant into the deflated tire and
running the air pump. Move the vehicle as necessary to
place the valve stem in this position before proceeding.
 Place the transmission in PARK (P) and cycle the igni -
tion in the OFF position.
 Apply the parking brake.
If tire has improper inflation, see the following the steps.

1. Uncoil the Sealant Hose, and then remove the cap from the fitting at the end of the hose.

2. Place the Tire Service Kit flat on the ground
next to the deflated tire.
3. Remove the cap from the valve stem, and then screw the fitting at the end of the Sealant Hose onto the
valve stem.
4. Uncoil the Power Plug and insert the plug
into the vehicle's 12 Volt power outlet.
5. Uncoil the Hose and screw the fitting at the
end of the hose onto the valve stem.
6. Turn the Mode Select Knob and turn to the
Air Mode position.
7. Check the pressure in the tire by reading the Pressure Gauge.
WARNING!
The Tire Service Kit is not a permanent flat tire repair.
Have the tire inspected and repaired or replaced after
using the Tire Service Kit. Do not exceed 50 mph
(80 km/h) until the tire is repaired or replaced. Failure
to follow this warning can result in injuries that are
serious or fatal to you, your passengers, and others
around you. Have the tire checked as soon as possible
at an authorized dealer.
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184IN CASE OF EMERGENCY
If tire pressure is less than 19 psi (1.3 Bar):
The tire is too badly damaged. Do not attempt to drive the
vehicle further. Call for assistance.
If the tire pressure is 19 psi (1.3 Bar) or higher:

1. Push the Power Button to turn on Tire
Service Kit and inflate the tire to the cold tire
inflation pressure found on the tire and
loading information label located in the
driver-side door opening.

NOTE:If the tire becomes overinflated, push the Deflation Button
to reduce the tire pressure to the recommended inflation
pressure before continuing.
2. Disconnect the Tire Service Kit from the valve stem, reinstall the cap on the valve stem and unplug from
12 Volt outlet.
3. Place the Tire Service Kit in its proper storage area in the vehicle.
4. Have the tire inspected and repaired or replaced at the earliest opportunity at an authorized dealer or tire
service center.
5. Remove the Speed Limit sticker from the steering wheel after the tire has been repaired.
6. Replace the Sealant Bottle at an authorized dealer as soon as possible.
NOTE:When having the tire serviced, advise the authorized
dealer or service center that the tire has been sealed
using the Tire Service Kit. Sealant Bottle Replacement:

1. Unwrap the power cord.

2. Unwrap the hose.

Hose Location

3. Remove the bottle cover.

Remove The Bottle Cover

4. Rotate the bottle up beyond vertical to release.

Rotate The Bottle Up

5. Pull the bottle away from the Compressor.

Remove The Bottle

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