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SERVICING AND MAINTENANCE391
Lubricant Selection
For further information Úpage 444.
NOTE:
The presence of water in the gear lubricant will
result in corrosion and possible failure of differ -
ential components. Operation of the vehicle in
water, as may be encountered in some
off-highway types of service, will require draining
and refilling the axle to avoid damage.
Limited-Slip Differentials DO REQUIRE limited
slip oil additive (friction modifiers).
NOTE:
Slight noise and mild shuddering may be
evident while turning a vehicle with limited
slip differential on concrete or dry pavement.
These conditions should be considered normal
operation of the limited slip differential.
TRANSFER CASE
Fluid Level Check
This fluid level can be checked by removing the
filler plug. The fluid level should be to the
bottom edge of the filler plug hole with the
vehicle in a level position.
Drain And Refill
For the proper maintenance intervals
Ú page 354.
Selection Of Lubricant
Use only the manufacturer's recommended
fluid Ú page 444.
NOISE CONTROL SYSTEM REQUIRED
M
AINTENANCE & WARRANTY
All vehicles built over 10,000 lbs. (4,535 kg) Gross
Vehicle Weight Rating and manufactured for sale
and use in the United States are required to comply
with the Federal Government's Exterior Noise
Regulations. These vehicles can be identified by
the Noise Emission Control Label located in the
operator's compartment.
Required Maintenance For Noise Control
Systems
The following maintenance services must be
performed every six months or 7,500 miles
(12,000 km) whichever comes first, to ensure
proper operation of the noise control systems.
In addition, inspection and service should be
performed anytime a malfunction is observed or
suspected. Proper maintenance of the entire
vehicle will help the effectiveness of the noise
control systems.
Exhaust System
Inspect the entire exhaust system for leaks and
damaged parts. Devices such as hangers,
clamps, and U-bolts should be tight and in good
condition. Damaged components, burned or
blown out mufflers, burned or rusted out
exhaust pipes should be replaced according to
the procedures and specifications outlined in
the appropriate service manual.
8
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392SERVICING AND MAINTENANCE
Air Cleaner Assembly
Inspect air cleaner housing for proper assembly
and fit. Make certain that the air cleaner is
properly positioned and that the cover is tight.
Check all hoses leading to the air cleaner for
tightness. The air filter element must also be
clean and serviced according to the instructions
outlined in the Scheduled Maintenance section
of this manual.
Tampering With Noise Control System
Prohibited
Federal law prohibits the following acts or the
causing thereof: (1) the removal or rendering
inoperative by any person, other than for purposes
of maintenance, repair, or replacement, of any
device or element of design incorporated into any
new vehicle for the purpose of noise control prior to
its sale or delivery to the ultimate purchaser or while
it is in use, or (2) the use of the vehicle after such
device or element of design has been removed or
rendered inoperative by any person.
Among those acts presumed to constitute
tampering are the acts listed below. AIR CLEANER
Removal of the air cleaner.
Removal of the air cleaner filter element from
the air cleaner housing.
Removal of the air ducting.
EXHAUST SYSTEM
Removal or rendering inoperative exhaust
system components including the muffler or
tailpipe.
ENGINE COOLING SYSTEM
Removal or rendering inoperative the fan
clutch.
Removal of the fan shroud.
Noise Emission Warranty
The manufacturer warrants that this vehicle as
manufactured by the manufacturer, was
designed, built and equipped to conform at the
time it left the manufacturer's control with all
applicable U.S. EPA Noise Control Regulations.
This warranty covers this vehicle as designed,
built and equipped by the manufacturer, and is
not limited to any particular part, component or
system of the vehicle manufactured by the
manufacturer. Defects in design, assembly or in
any part, component or system of the vehicle as
manufactured by the manufacturer, which, at
the time it left the manufacturer's control,
caused noise emissions to exceed Federal
standards, are covered by this warranty for the
life of the vehicle.
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SERVICING AND MAINTENANCE393
Maintenance Log and Service Chart (Diesel Engines)
Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to the mileage at which
service was performed.
MILES7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000
KILOMETERS 12,000 24 ,000 36,000 48,000 60,000 72,000 84,000 96,000
Exhaust
system-inspect
Air cleaner
assembly-inspect
ODOMETER
READING
PERFORMED BY
PERFORMED AT
MILES 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000
KILOMETERS 108,000 120,000 132,000 144,000 156,000 168,000 180,000 192,000
Exhaust
system-inspect
Air cleaner
assembly-inspect
ODOMETER
READING
8
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394SERVICING AND MAINTENANCE
(Continued)
FUSES
General Information The fuses protect electrical systems against
excessive current.
When a device does not work, you must check
the fuse element inside the blade fuse for a
break/melt.
Also, please be aware that when using power
outlets for extended periods of time with the
engine off may result in vehicle battery
discharge.
Blade Fuses
PERFORMED BY
PERFORMED AT
Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to the mileage at which
service was performed.
WARNING!
When replacing a blown fuse, always use
an appropriate replacement fuse with the
same amp rating as the original fuse. Never
replace a fuse with another fuse of higher
amp rating. Never replace a blown fuse with
metal wires or any other material. Do not
place a fuse inside a circuit breaker cavity
or vice versa. Failure to use proper fuses
may result in serious personal injury, fire
and/or property damage.
Before replacing a fuse, make sure that the
ignition is off and that all the other services
are switched off and/or disengaged.
If the replaced fuse blows again, contact an
authorized dealer.
If a general protection fuse for safety
systems (air bag system, braking system),
power unit systems (engine system, trans
-
mission system) or steering system blows,
contact an authorized dealer.
WARNING! (Continued)
1 — Fuse Element
2 — Blade Fuse with a good/functional fuse
element
3 — Blade fuse with a bad/not functional fuse
element (blown fuse)
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SERVICING AND MAINTENANCE395
Power Distribution Center
The Power Distribution Center is located in the
engine compartment near the battery. This
center contains cartridge fuses, micro fuses,
relays, and circuit breakers. A description of
each fuse and component may be stamped on
the inside cover, otherwise the cavity number of
each fuse is stamped on the inside cover that
corresponds to the following chart.
Power Distribution Center Location
Cavity Cartridge FuseMicro Fuse Description
F01– –Spare
F02 60 Amp Yellow –ABS Pump Motor (HD Only)
F03 60 Amp Yellow –Rad Fan – If Equipped
F04 50 Amp Red 400W Inverter – If Equipped
F05 40 Amp Green –Compressor For Air Suspension – If Equipped
F06 40 Amp Green –Steering Torque Overlay Module (STOM)
F07 40 Amp Green –Starter Solenoid
F08 20 Amp Blue –NOX Sensor – If Equipped
F09 40 Amp Green –Diesel / Fuel Heater – If Equipped
F09 30 Amp Pink –Gas / Brake Vacuum Pump – If Equipped
F10 40 Amp Green –CBC #2 / Ext Lights
F11 40 Amp Green –Brake System Module (ECU and Valves)
8
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396SERVICING AND MAINTENANCE
F1240 Amp Green –CBC #3 / Pwr Locks
F13 40 Amp Green –Blower Motor
F14 40 Amp Green –CBC #4 / Ext Lights
F15 30 Amp Pink –Power Side Steps — If Equipped
F16 30 Amp Pink –Smart-Bar Module – If Equipped
F17 30 Amp Pink –Winch Control Module – If Equipped
F19 30 Amp Pink –Diesel SCR Feed– If Equipped
F20 30 Amp Pink –Passenger Door Module
F21 30 Amp Pink –Drive Train Control Module
F22 20 Amp Blue –Gas / ECM– If Equipped
F22 25 Amp White –Diesel PCM – If Equipped
F23 30 Amp Pink –CBC #1 / Int Light
F24 30 Amp Pink –Driver Door Module
F25 30 Amp Pink –Front Wiper
F26 — –Spare
F27 — –Spare
F28 20 Amp Blue –Trailer Tow Backup Lights – If Equipped
F29 20 Amp Blue –Trailer Tow Parking Lights – If Equipped
F30 30 Amp Pink –Trailer Tow Receptacle / Trailer Tow (Separate E-Brake) / Trailer Tow
F31 – –Spare
Cavity Cartridge Fuse Micro Fuse Description
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SERVICING AND MAINTENANCE397
F32– –Spare
F33 20 Amp Blue –Trans Control Module – If Equipped
F34 30 Amp Pink –Vehicle System Interface Module #2 – If Equipped
F35 30 Amp Pink –Sunroof – If Equipped
F36 30 Amp Pink –Electric Back Light – If Equipped
F37 30 Amp Pink –Diesel Frame / Fuel Heater #2– If Equipped
F38 30 Amp Pink –Integrated Trailer Brake Module – If Equipped
F39 – –Spare
F40 –10 Amp Red Ventilated Seats – If Equipped
F41 –10 Amp Red Active Grille Shutter / Active Air Dam – If Equipped
F42 –20 Amp Yellow Horn
F43 –15 Amp Blue Heated Steering Wheel – If Equipped
F44 –10 Amp Red Diagnostic Port
F46 –10 Amp Red Upfitters Relay Coil – If Equipped
F47 – –Spare
F48 – –Spare
F49 –10 Amp Red IP Cluster / CSG
F50 –20 Amp Yellow Air Suspension Control Module – If Equipped
F51 –10 Amp RedIgnition Node Module / Keyless Ignition Node Module, Radio Frequency
Hub Module / Electric Steering Column Lock - If Equipped
F52 –5 Amp Tan Battery Sensor
Cavity Cartridge Fuse Micro Fuse Description
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398SERVICING AND MAINTENANCE
F53–20 Amp Yellow Trailer Tow – Left Turn/Stop Lights - If Equipped
F54 –20 Amp Yellow Non Memory Adjustable Pedals - If Equipped
F55 – –Spare
F56 –10 Amp Red Fuel Vapor Blocker Valve - If Equipped
F57 –20 Amp Yellow TCM / PCM / Solenoid Trans Pressure SW (RFE Trans Only) – If Equipped
F58 –10 Amp Red Bed Lighting (LED) – If Equipped
F60 – —Spare
F61 –10 Amp Red NH3 Sensor / PM Sensor – If Equipped
F62 –10 Amp Red Air Conditioning Clutch
F63 –20 Amp Yellow Ignition Coils / CAPS
F64 –25 Amp Clear Fuel Injectors / Powertrain Control Module / SRV – If Equipped
F65 –10 Amp Red MOD Inverter (Wake Up) / Power Port / USB IP / WCPM – If Equipped
F66 –10 Amp Red Sunroof / USB Rear– If Equipped
F67 –10 Amp Red UCI Port / USB Front
F68 –10 Amp Red AEB RACAM HTR – If Equipped
F69 –15 Amp Blue SCR Module 12 Volt– If Equipped
F70 –30 Amp Green Fuel Pump Motor / K09 RLY Coil Feed – If Equipped
F71 –25 Amp Clear Amplifier / Active Noise Cancellation – If Equipped
F72 – —Spare
F73 –20 Amp Yellow Fuel Transfer Pump – If Equipped
Cavity Cartridge Fuse Micro Fuse Description
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