2019 YAMAHA YXZ1000R SS Owners Manual

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To change the coolant
The coolant must be changed at the intervals
specified in the periodic maintenance chart.
Have a Yamaha dealer change the coolant.
WARNING! Never attempt to remove the
radiator cap when the engine is hot.
[EWB04250]
EBU32400
Axle bootsCheck the axle boots for holes or tears.
If any damage is found, have them replaced
by a Yamaha dealer.
EBU35121Checking the spark plugsThe spark plug is an important engine com-
ponent which should be periodically
checked, preferably by a Yamaha dealer.
Since heat and deposits will cause any spark
plug to slowly erode, the spark plugs should
be removed and checked in accordance with
the periodic maintenance chart for the emis-
sion control system. In addition, the condition
of the spark plugs can reveal the condition of
the engine.
1. Front axle boot
1
1
1. Rear axle boot
1
1
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The porcelain insulator around the center
electrode of each spark plug should be a me-
dium-to-light tan color (the ideal color when
the vehicle is ridden normally), and all spark
plugs installed in the engine should have a
similar color. If any spark plug shows a dis-
tinctly different color, the engine could be op-
erating improperly. Do not attempt to
diagnose such problems yourself. Instead,
have a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode ero-
sion and excessive carbon or other deposits,
it should be replaced.
Before installing a spark plug, the spark plug
gap should be measured with a wire thick-
ness gauge and, if necessary, adjusted to
specification.Clean the surface of the spark plug gasket
and its mating surface, and then wipe off any
grime from the spark plug threads.Specified spark plug:
NGK/CR9EB
1. Spark plug gapSpark plug gap:0.7–0.8 mm (0.028–0.031 in)
Tightening torque: Spark plug:13 N·m (1.3 kgf·m, 9.6 lb·ft)
1
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TIPIf a torque wrench is not available when in-
stalling the spark plug, a good estimate of the
correct torque is 1/4–1/2 turn past finger tight.
However, the spark plug should be tightened
to the specified torque as soon as possible. NOTICEECB02900Do not use any tools to remove or install
the spark plug cap, otherwise the ignition
coil coupler may be damaged. The spark
plug cap may be difficult to remove be-
cause the rubber seal on the end of the cap
fits tightly. To remove the spark plug cap,
simply twist it back and forth while pulling
it out; to install it, twist it back and forth
while pushing it in.
EBU38320Air filter maintenanceThis model is equipped with two air filter ele-
ments, a primary foam-type air filter and a
secondary paper-type air filter.
The primary air filter is easily accessed and
should be cleaned and oiled every 300–600
km (200–400 mi).
The secondary air filter is more difficult to ac-
cess, cannot be cleaned, and should be re-
placed by a Yamaha dealer every 2000–5000
km (1200–3000 mi).1. Primary air filter
2. Secondary air filter
1
2
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TIPService the air filters more frequently when
operating in wet or dusty environments. Whenever air filter maintenance is performed:
check the air inlet for obstructions and the
air filter case for dirt and foreign matter.
 check the air filter case check hoses for dirt
or water and clean as necessary.
 check the air filter cas e joints and the rub-
ber joints to and from the throttle body for
proper fit and sealing.
 tighten all fittings securely to avoid the pos-
sibility of unfiltered air entering the engine.NOTICEECB02270Never operate the engine with the air filter
element removed. Doing so would allow
unfiltered air to enter, causing rapid en-
gine wear and possible engine damage. Additionally, the fuel injection system
would be affected, resulting in poor engine
performance and possible overheating.
Clean the primary air filter as follows.
1. Remove the air filter case cover by turn- ing the air filter case cover lock counter-
clockwise.TIPMake sure that the match mark on the cover
lock is aligned with the open match mark on
the air filter case cover.
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2. Remove the foam air filter.3. Remove the foam air filter element from
the air filter frame.1. Air filter case cover lock
2. Air filter case cover
3. Match mark
1
2
3
1. Foam air filter
1
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4. Wash the foam material gently but thor-oughly in parts cleaning solvent.
WARNING! Using gasoline or other flammable solvents to clean the air fil-
ter element can cause a fire or explo-
sion, which could lead to serious
injury.
[EWB03360]
5. Squeeze out the excess solvent. NOTICE: Do not twist the foam materi-
al when squeezing it.
[ECB02970]
6. Wash the foam material in warm soapy water to remove remaining solvent, then
rinse thoroughly with plain warm water.
7. Squeeze out the excess water. NOTICE:
Do not twist the foam material when
squeezing it.
[ECB02970]
8. Allow the foam air filter to dry thoroughly. Inspect for wear and tear and replace if
damaged or heavily worn.
1. Foam air filter element
2. Air filter frame
1
2
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9. Thoroughly apply Yamalube foam air filteroil (or other quality liquid foam air filter—
do not use a spray-type product) to the
foam material. The foam air filter element
should be wet but not dripping.
10. Pull the foam air filter element over its frame.
11. Install the air filter.
12. Install the air filter case cover and lock it
into place by turning the air filter case
cover lock clockwise.
TIPMake sure that the match mark on the cover
lock is aligned with the close match mark on
the air filter case cover. EBU35130Cleaning the air filter case check hosesThere is a check hose on each side of the air
filter case. If dust or water collects in a check
hose, empty the hose and clean the air filter
element and air filter case.1. Match mark
1
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EBU35141Cleaning the spark arrester
WARNING
EWB03370Hot exhaust system may cause burns. To
avoid burns or fires, make sure that the en-
gine is stopped and the exhaust system is
cool before cleaning the spark arrester. Do
not start the engine while cleaning the ex-
haust system. 1. Remove the tailpipe cover by removingthe tailpipe cover bolts.
1. Air filter case check hose
1. Air filter case check hose
1
1
1. Tailpipe cover
2. Tailpipe cover bolt
1
2
2
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