2019 FORD F650/750 service indicator

Never use compressed air or dry
sweeping to clean the work area. Use an
industrial vacuum cleaner with a HEPA
filter system and rags soaked in water
and wrung until nearly dry. Dispose of
used rags with care to avoid getting dust
in the air. Use an approved respirator
when emptying vacuum cleaners and
handling used rags.
Worker clean-up: Wash your hands
before eating, drinking or smoking.
Vacuum your work clothes after use and
then launder them separately, without
shaking them, to prevent fiber dust
getting into the air.
Your vehicle is equipped with
non-asbestos brake linings. However,
exposure to excessive amounts of brake
material (whether asbestos or
non-asbestos, fiberglass, mineral wool,
aramid or carbon) may be a serious health
hazard.
Air Brakes WARNING: Do not manually
adjust the automatic slack adjusters to
correct excessive push rod stroke as it
may result in reduced brake
effectiveness and a vehicle crash.
Excessive push rod stroke indicates that
a problem exists with the automatic
adjuster, with the installation of the
adjuster, or with foundation brake
components that manual adjustment
does not remedy. Seek service from a
qualified facility for excessive push rod
stroke. Inspection and Adjustment
Establish a regular schedule for periodic
cleaning, lubrication and adjustment
inspection based on vehicle use. Exact
maintenance intervals are difficult to
predetermine due to vehicle applications
and operating conditions. If you are
uncertain of the proper schedule for your
vehicle, contact an authorized dealer.
Regular inspections should include:
•
Periodic checking (every service
interval) of push rod travel or brake
adjustment. This is essential for
effective braking. Brake chamber push
rods on original equipment chambers
now incorporate an orange paint
marker near the base of the push rod
as a stroke indicator to aid in
adjustment checks. If the push rod is
clean and the brakes are out of
adjustment, you can see the orange
marker protruding from the chamber
when the brakes are applied.
• Checking the brake lining (every service
interval). When brake linings or blocks
wear within 0.063 in (1.6 mm) they
must be replaced.
• Periodic checking (every service
interval) of the air compressor filter.
Check the filter minder and when the
indicator is near or on the red line
marked
Service, replace the filter and
reset the service filter minder.
Do not back off or disconnect the front
brakes so that they are less effective,
letting the rear brakes do all the stopping
of your vehicle. Do not overlook the brakes
on the trailer either. Brake condition on the
trailer is just as important as the tractor.
Proper brake balance on trucks and
tractor-trailers is essential for effective
braking.
223
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Maintenance

At Every Oil Change Interval as Indicated by the Information Display
1
Inspect the steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.
Lubricate components equipped with grease fittings.
Inspect front oil hubs for leaks and check fluid level through hub cap sight glass.
1 Do not exceed one year or 10,000 mi (16,000 km) between service intervals.
2 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. See Oil Change
Indicator Reset
(page 196).
3 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Other Maintenance Items
1
Replace the engine-mounted and frame-mounted fuel
filters. 2
Every
22,000 mi
(36,000 km)
Inspect engine and secondary cooling system coolant
concentration, freeze-point protection, additive, corrosion
inhibitor, strength, coolant level, and hoses. Add coolant
additive if necessary.3
Every
30,000 mi
(48,000 km)
Replace the air inlet foam filter.
Every
45,000 mi
(72,000 km)
Inspect the accessory drive belt or belts. 4
At
90,000 mi
(144,000 km))
Change the rear axle fluid. See
Special Operating
Conditions Scheduled Maintenance
(page 331). 5
At
100,000 mi
(160,000 km)
Change the engine and secondary cooling system coolant. 6
At
200,000 mi
(322,000 km)
Change crankcase ventilation filter.
Every
105,000 mi
(168,000 km)
Change the automatic transmission fluid and filter. Consult
an authorized dealer for requirements.
Every
150,000 mi
(240,000 km)
330
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Scheduled Maintenance

Automatic Transmission.............................115
Brake-Shift Interlock.......................................... 118
If Your Vehicle Gets Stuck In Mud or Snow................................................................... 119
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........115
Understanding your SelectShift™ Automatic transmission.............................. 116
Automatic Transmission Fluid Check............................................................204
Transmission Fluid Level................................ 204
Auxiliary Power Points.................................83 110 Volt AC Power Point..................................... 83
12 Volt DC Power Point....................................... 83
Locations................................................................. 83
Auxiliary Switches........................................318
Axle Inspection.............................................225 Front Axle.............................................................. 225
B
Battery See: Changing the 12V Battery..................... 208
Bonnet Lock See: Opening and Closing the Hood...........188
Booster Seats...................................................27
Types of Booster Seats...................................... 28
Brake Fluid Check........................................205
Brakes................................................................122 General Information........................................... 122
Brake System Inspection
..........................222
Air Brakes.............................................................. 223
Driveline Parking Brake.................................... 225
Hydraulic Brakes................................................. 224
Breaking-In......................................................149
Bulb Specification Chart...........................275
C
Capacities and Specifications - 6.7L Diesel..............................................................261
Engine Oil Specifications................................ 267
Specifications..................................................... 263
Capacities and Specifications - 6.8L................................................................269
Alternative Engine Oil for Extremely Cold Climates............................................................ 274
Specifications..................................................... 270Capacities and Specifications
................255
Car Wash See: Cleaning the Exterior.............................. 229
Catalytic Converter
......................................103
On-Board Diagnostics (OBD-II)................... 104
Readiness for Inspection and Maintenance (I/M) Testing................................................... 104
Changing a Bulb............................................212 Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp.................................................. 213
Front Clearance and Identification Lamp................................................................... 212
Headlamp Bulbs................................................. 212
Changing a Fuse
............................................176
Fuses........................................................................\
176
Changing a Road Wheel............................251 Tire Change Procedure..................................... 251
Changing the 12V Battery.........................208 Battery Management System (If
Equipped)....................................................... 209
Changing the Crankcase Vent Filter Element - 6.7L Diesel...............................195
Changing the Engine Air Filter - 6.7L Diesel..............................................................213
Air Filter Replacement...................................... 214
Air Filter Restriction Gauge.............................. 213
Changing the Engine Air Filter - 6.8L.................................................................216
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters..............................................................218
Diesel Fuel Conditioner Module Filter.........219
Engine-mounted Fuel Filter........................... 220
Changing the Engine Oil and Oil Filter................................................................194
Engine lubrication for severe service operation.......................................................... 195
Changing the Wiper Blades
......................210
Checking the Wiper Blades......................210
Child Restraint and Seatbelt Maintenance.................................................39
Child Restraint Positioning.........................29
Child Safety
.......................................................19
General Information............................................. 19
Child Safety Locks...........................................31
Cleaning Products
.......................................229
Materials............................................................... 229
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Index

Cleaning the Engine.....................................231
Cleaning the Exterior..................................229
Cleaning the Headlamps................................ 230
Exterior Chrome Parts..................................... 230
Exterior Plastic Parts........................................ 230
Stripes or Graphics........................................... 230
Underbody........................................................... 230
Under Hood......................................................... 230
Cleaning the Instrument Panel and Instrument Cluster Lens.........................232
Cleaning the Interior....................................232 Mirrors..................................................................... 232
Cleaning the Wheels..................................233
Cleaning the Windows and Wiper Blades
............................................................231
Climate Control...............................................72
Cold Weather Precautions.........................151 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below.......................... 152
Coolant Check See: Engine Coolant Check - 6.7L
Diesel................................................................. 196
See: Engine Coolant Check - 6.8L..............200
Cruise Control
..................................................47
Principle of Operation....................................... 138
Cruise control See: Using Cruise Control................................ 138
Customer Assistance
.................................160
D
Data Recording
.................................................13
Service Data Recording....................................... 13
Daytime Running Lamps............................50
Diesel Particulate Filter
..............................109
Oxidation Catalytic Converter and Diesel
Particulate Filter System............................. 110
Direction Indicators
........................................51
Doors and Locks.............................................42
Draining the Fuel Filter Water Trap - 6.7L Diesel.............................................................207
Draining the Diesel Fuel Conditioner Module (DFCM)............................................................. 207
Driving Aids
.....................................................140
Driving Hints...................................................149
Driving Through Water................................153
Operation in Standing Water......................... 153DRL
See: Daytime Running Lamps......................... 50
E
Economical Driving
......................................150
Electrical System Inspection....................221 Accessory Feed Connections......................... 221
Electromagnetic Compatibility
...............351
Electronic Locking Differential................120 Activating the Locking Differential................121
Driver-Controlled Locking
Differential....................................................... 120
Servicing a Vehicle with a Locking Differential......................................................... 121
Emission Law
.................................................102
Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance..........103
Tampering With a Noise Control System............................................................... 102
End User License Agreement..................353 SYNC End User License Agreement
(EULA).............................................................. 353
Engine Block Heater
.....................................90
Using the Engine Block Heater......................... 91
Engine Coolant Check - 6.7L Diesel.............................................................196
Adding Coolant.................................................... 197
Coolant Change.................................................. 199
Engine and Secondary Cooling System Refill Procedure.............................................. 198
Engine-driven Cooling Fan............................ 200
Recycled Coolant............................................... 199
Severe Climates.................................................. 199
Engine Coolant Check - 6.8L..................200 Adding Coolant................................................... 201
Engine Coolant Temperature Management.................................................. 203
Fail-Safe Cooling............................................... 202
Recycled Coolant............................................... 201
Severe Climates................................................. 202
Engine Emission Control
............................102
Engine Idle Shutdown..................................90
Engine Immobilizer See: Passive Anti-Theft System..................... 44
Engine Oil Check - 6.7L Diesel.................192 Adding Engine Oil............................................... 192
377
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Index

Engine lubrication for severe service
operation .......................................................... 193
Engine Oil Check - 6.8L..............................193 Adding Engine Oil............................................... 193
Engine Oil Dipstick - 6.7L Diesel..............192
Engine Oil Dipstick - 6.8L..........................192
Engine Specifications - 6.7L Diesel.......255 Drivebelt Routing............................................... 255
Engine Specifications - 6.8L...................256
Drivebelt Routing................................................ 257
Entering, Exiting or Climbing on This Vehicle..............................................................15
Environment.....................................................16
Essential Towing Checks...........................146 Before Towing a Trailer..................................... 146
Hitches................................................................... 146
Safety Chains....................................................... 146
Trailer Brakes........................................................ 146
Trailer Lamps....................................................... 146
When Towing a Trailer...................................... 146
Event Data Recording See: Data Recording............................................. 13
Exhaust Brake
.................................................127
Exhaust Brake Operating
Characteristics................................................ 128
Exhaust System Inspection.....................222
Export Unique Options.................................15
Exterior Mirrors
................................................53
Auxiliary Convex Mirrors..................................... 53
Clearance Lamps................................................. 54
Foldaway Exterior Mirrors.................................. 53
Heated Exterior Mirrors...................................... 54
Power Exterior Mirrors........................................ 53
Signal Indicator Mirrors...................................... 54
Telescoping Mirrors............................................. 54
F
Fastening the Seatbelts...............................33 Energy Management Feature.......................... 36
Fastening the Cinch Tongue............................. 34
Lap Belts.................................................................. 34
Seatbelt Locking Modes.................................... 35
Using Seatbelts During Pregnancy................35
Using the Seatbelt with Cinch Tongue (Front Center and Rear Center Seats
Only)..................................................................... 33Federal Highway Administration
Regulation.......................................................15
Fifth Wheel Operation
................................147
Hook-up.................................................................. 147
Un-hook.................................................................. 147
Flat Tire See: Changing a Road Wheel......................... 251
Ford Credit
......................................................160
US Only.................................................................. 160
Ford Protect...................................................320 Ford Protect Extended Service Plan
(CANADA ONLY)............................................ 321
Ford Protect Extended Service Plans (U.S. Only).................................................................. 320
Frame and Tow Hook Inspection
...........227
Front Seat Armrest.........................................81 20% Seat Cushion Storage............................... 81
Fuel and Refueling.........................................92
Fuel Consumption
.......................................100
Calculating Fuel Economy.............................. 100
Filling the Tank.................................................... 100
Fuel Filter - 6.8L...........................................207
Fuel Quality - Diesel......................................93 Biodiesel.................................................................. 94
Diesel Fuel Additives.......................................... 95
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Not Required ...........94
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Required (United
States/Canada/Puerto Rico/U.S. Virgin
Islands And Other Locales) ........................ 93
Fuel Quality - Gasoline................................96 Choosing the Right Fuel.................................... 96
Fuel Shutoff
....................................................155
Fuel Tank Selector Switch.........................101
Fuses..................................................................167
Fuse Specification Chart............................167 Passenger Compartment Fuse Panel.........172
Power Distribution Box..................................... 167
G
Gauges
...............................................................56
Diesel Engines....................................................... 58
Diesel Exhaust Fluid (DEF) Gauge................59
Engine Coolant Temperature Gauge.............57
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Index

PATS
See: Passive Anti-Theft System..................... 44
Perchlorate........................................................13
Power Door Locks See: Locking and Unlocking............................. 42
Power Seats.....................................................78
Air-Ride Seat.......................................................... 79
Power Steering Fluid Check....................206
Power Take-Off
..............................................119
Power Windows..............................................52
Bounce-Back......................................................... 52
One-Touch Up or Down..................................... 52
Window Lock......................................................... 52
Protecting the Environment........................16
Puncture See: Changing a Road Wheel......................... 251
R
Rear Axle Fluid Check
.................................227
Changing the Fluid............................................. 227
Checking the Fluid Level.................................. 227
Rear Axle
..........................................................120
General Information.......................................... 120
Rear Seat Armrest..........................................81
Rear Seats........................................................80 Folding the Rear Seat Back (Crew Cab)
........................................................................\
....... 80
Folding up the Rear Seat Cushion.................80
Returning the Seat to the Seating Position............................................................... 80
Recommended Towing Weights............145
Refueling - Diesel
...........................................97
Fuel Filler Cap....................................................... 98
Fuel Fill Rate.......................................................... 98
Refueling - Gasoline.....................................98 Fuel Filler Cap....................................................... 99
Remote Control..............................................40 Car Finder................................................................. 41
Integrated Keyhead Transmitter.................... 40
Replacing the Battery.......................................... 41
Sounding a Panic Alarm..................................... 41
Removing a Headlamp...............................212
Repairing Minor Paint Damage
...............233
Replacement Parts Recommendation........................................13
Collision Repairs.................................................... 13Scheduled Maintenance and Mechanical
Repairs.................................................................. 13
Warranty on Replacement Parts..................... 14
Replacing a Lost Key or Remote Control..............................................................41
Reporting Safety Defects (Canada Only)...............................................................165
Reporting Safety Defects (U.S. Only)...............................................................165
Roadside Assistance
...................................154
Vehicles Sold in Canada: Getting Roadside
Assistance........................................................ 155
Vehicles Sold in the United States: Getting Roadside Assistance.................................... 154
Vehicles Sold in the United States: Using Roadside Assistance.................................... 154
Roadside Emergencies...............................154
Running-In See: Breaking-In.................................................. 149
Running Out of Fuel - Diesel......................97 Purging Air From the System........................... 97
Starting the Engine.............................................. 97
Running Out of Fuel - Gasoline.................97
S
Safety Precautions........................................92 Low Fuel Pressure................................................ 93
Satellite Radio..............................................282 Satellite Radio Electronic Serial Number
(ESN)................................................................ 283
Satellite Radio Reception Factors...............282
SiriusXM Satellite Radio Service.................. 283
Troubleshooting................................................. 283
Scheduled Maintenance Record
...........340
Scheduled Maintenance...........................322
Seatbelt Extension........................................39
Seatbelt Height Adjustment......................36
Seatbelt Reminder.........................................37 Belt-Minder™......................................................... 37
Seatbelts...........................................................32 Principle of Operation......................................... 32
Seatbelt Warning Lamp and Indicator Chime...............................................................37
Conditions of operation..................................... 37
Seats...................................................................75
Security..............................................................44
381
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Index

Using Cruise Control....................................138
Canceling the Set Speed................................. 138
Changing the Set Speed.................................. 138
Resuming the Set Speed................................. 139
Setting the Cruise Speed................................. 138
Switching Cruise Control Off.......................... 139
Switching Cruise Control On.......................... 138
Using Snow Chains......................................251
Using Stability Control...............................136
Using SYNC™ With Your Media Player............................................................303
Accessing Your Play Menu............................. 308
Connecting Your Digital Media Player to the USB Port.......................................................... 303
Media Menu Features...................................... 306
Media Voice Commands................................ 305
System Settings.................................................. 310
What's Playing?................................................ 304
Using SYNC™ With Your Phone
.............291
Accessing Features Through the Phone
Menu................................................................. 296
Accessing Your Phone Settings................... 299
Making a Call....................................................... 294
Pairing a Cell Phone for the First Time.................................................................... 291
Pairing Subsequent Cell Phones.................292
Phone Options during an Active Call.........294
Phone Voice Commands................................ 293
Receiving Calls................................................... 294
System Settings................................................ 300
Text Messaging................................................... 297
Using Traction Control - Vehicles With: Air Brakes
......................................................133
System Indicator Light...................................... 133
Using Traction Control - Vehicles With: Hydraulic Brakes........................................133
System Indicator Light...................................... 134
Using Voice Recognition
...........................289
Initiating a Voice Session................................ 289
System Interaction and Feedback..............290
Utilizing the Mediation/Arbitration Program (Canada Only).........................163
V
Vehicle Care
...................................................229
General Information......................................... 229
Vehicle Certification Label
.......................260 Vehicle Identification Number
................259
Vehicle Inspection Guide...........................178
Vehicle Inspection Information...............178
Trailer...................................................................... 185
Transmission........................................................ 185
Vehicle Storage
.............................................234
Battery.................................................................... 235
Body........................................................................\
234
Brakes..................................................................... 235
Cooling system................................................... 235
Engine.................................................................... 234
Fuel system.......................................................... 234
General.................................................................. 234
Miscellaneous..................................................... 235
Removing Vehicle From Storage.................. 235
Tires........................................................................\
. 235
Ventilation See: Climate Control........................................... 72
VIN See: Vehicle Identification Number............259
Voice Control....................................................47
W
Warning Lamps and Indicators................60 Anti-Lock Braking System................................ 60
Automatic Regeneration Control.................. 60
Battery..................................................................... 60
Brake System........................................................ 60
Check Fuel Cap.................................................... 60
Check Suspension............................................... 60
Cruise Control....................................................... 60
Diesel Exhaust Fluid........................................... 60
Direction Indicator................................................ 61
Door Ajar................................................................... 61
Electronic Locking Differential......................... 61
Engine Oil Pressure............................................... 61
Exhaust Brake On .................................................. 61
Fasten Seatbelt..................................................... 61
High Beam............................................................... 61
Hydromax................................................................. 61
Low Fuel Level........................................................ 61
Parking Brake Warning........................................ 61
Powertrain Malfunction/Reduced Power/Electronic Throttle Control...........62
Service Engine Soon........................................... 62
Stability Control and Traction Control Indicator.............................................................. 62
383
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Index