2019 FORD F650/750 differential
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Warning Lamps and Indicators
...............60
Audible Warnings and Indicators ............
63
Information Displays
General Information ....................................
64
Information Messages .................................
67
Climate Control
Manual Climate Control ..............................
72
Hints on Controlling the Interior Climate ........................................................................\
...
73
Heated Exterior Mirrors ...............................
74
Seats
Sitting in the Correct Position ...................
75
Head Restraints ..............................................
75
Manual Seats ...................................................
77
Power Seats ....................................................
78
Rear Seats .......................................................
80
Front Seat Armrest ........................................
81
Rear Seat Armrest .........................................
81
Auxiliary Power Points
Auxiliary Power Points ................................
83
Storage Compartments
Overhead Console ........................................
85
Starting and Stopping the Engine
General Information ....................................
86
Ignition Switch ...............................................
86
Starting a Gasoline Engine ........................
87
Starting a Diesel Engine .............................
88
Switching Off the Engine ...........................
89
Engine Idle Shutdown .................................
90
Engine Block Heater ....................................
90
Fuel and Refueling
Safety Precautions .......................................
92Fuel Quality - Diesel
.....................................
93
Fuel Quality - Gasoline ...............................
96
Running Out of Fuel - Diesel .....................
97
Running Out of Fuel - Gasoline ................
97
Refueling - Diesel ..........................................
97
Refueling - Gasoline ....................................
98
Fuel Consumption ......................................
100
Fuel Tank Selector Switch ........................
101
Engine Emission Control
Emission Law ................................................
102
Catalytic Converter .....................................
103
Selective Catalytic Reductant System - Diesel ...........................................................
105
Diesel Particulate Filter .............................
109
Transmission
Automatic Transmission ............................
115
Power Take-Off .............................................
119
Rear Axle
General Information ...................................
120
Limited Slip Differential ............................
120
Electronic Locking Differential ...............
120
2-Speed Rear Axle ........................................
121
Brakes
General Information ....................................
122
Hints on Driving With Anti-Lock Brakes ........................................................................\
.
123
Parking Brake .................................................
123
Air Brakes ........................................................
126
Exhaust Brake ................................................
127
Trailer Brakes .................................................
129
Traction Control
Principle of Operation ................................
133
Using Traction Control - Vehicles With: Air Brakes ....................................................
133
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Table of Contents
Page 64 of 387
Direction Indicator
Illuminates when you switch on
the left or right direction
indicator or when you switch on
the hazard warning flashers. If the
indicators stay on or flash faster, check for
a burned out bulb.
Door Ajar Displays when the ignition is on
and any door is not completely
closed.
Electronic Locking Differential (If
Equipped) Illuminates when using the
electronic locking differential.
Engine Oil Pressure If it illuminates with the engine
running, or when you are driving,
this indicates a malfunction.
Stop your vehicle as soon as it is safe to
do so and switch off the engine. Check the
engine oil level.
Note: Do not resume your journey if it
illuminates despite the level being correct.
Have the system checked by an authorized
dealer immediately.
Exhaust Brake On
(If Equipped) The exhaust brake indicator light
illuminates when you switch the
exhaust brake on.
Fasten Seatbelt Illuminates and a tone sounds
to remind you to fasten your
seatbelt. High Beam Illuminates when you switch on
the high beam headlamps. It
flashes when you use the
headlamp flasher.
Hydromax Illuminates to indicate normal
hydromax booster reserve
system activation when the
engine is off and the service brake pedal is
applied. This light may also illuminate
momentarily if the engine is running and
the driver turns the steering wheel fully in
one direction while braking. If the light
remains on while the engine is running, this
indicates inadequate hydraulic booster
pressure or reserve pump system failure.
Stop the vehicle as soon as possible and
seek service immediately by your
authorized dealer.
Low Fuel Level
(If Equipped) Illuminates when the fuel level
is low or the fuel tank is nearly
empty. Refuel as soon as
possible.
Parking Brake Warning Illuminates briefly when you
switch the ignition to the on
position (with the engine off). It
also illuminates when you apply the
parking brake. If the park brake lamp does
not illuminate at these times, seek service
immediately. Vehicles equipped with the
power park parking brake option: If the park
brake warning lamp begins to blink after
setting the parking brake, this may indicate
a failure in the parking brake system. Seek
service from an authorized dealer
immediately. Driving extended distances
with the parking brake engaged can cause
brake failure and the risk of personal injury.
61
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Instrument Cluster E163170 E171217 E71880 E146190 E208810
Page 123 of 387
GENERAL INFORMATION
WARNING: Exceeding these
ratings by overloading can cause
component failure resulting in property
damage, personal injury or death.
Fluid Temperature
If the operating temperature exceeds
250°F (121°C)
, the rate of axle lubrication
oxidation increases and shortens the life
of the lubricant and seals, requiring axle
lubrication changes to become more
frequent to preserve the axle. Do not
consistently run extreme pressure (EP)
lubricants above
250°F (121°C).
Axle Conversions WARNING:
When operating a
loaded vehicle, the driver must keep all
adjustable axles on the ground at all
times, supporting their share of the
vehicle ’s load. Failure to do so can
overload other axles, tires, wheels,
springs, steering components, brakes
and frames, resulting in early component
failure, loss of vehicle control, possible
property damage and personal injury.
We do not recommend, or approve,
performing axle conversions. However, we
understand that, on occasion, others install
aftermarket add-on axles on the truck
chassis that allow operator control for
weight transfer from other axles (such as
air lift axles). LIMITED SLIP DIFFERENTIAL
(IF EQUIPPED) WARNING:
If both wheels are not
raised off the ground, the one wheel that
is not raised may pull the vehicle off its
support, possibly resulting in personal
injury.
This axle provides added traction on
slippery surfaces, particularly when one
wheel is on a poor traction surface. Under
normal conditions, the limited-slip axle
functions like a standard rear axle. The axle
may exhibit a slight noise or vibration
during tight turns with low vehicle speed.
This is normal behavior and indicates the
axle is working.
Both wheels must be raised off the ground
should it be necessary to operate one
wheel with your vehicle stationary.
ELECTRONIC LOCKING
DIFFERENTIAL
(IF EQUIPPED)
Driver-Controlled Locking
Differential
Note: Never use the differential lock at
vehicle speeds above
25 mph (40 km/h).
Some drive axles have a driver-controlled
differential lock. The differential lock can
lock or unlock the differential when your
vehicle is moving or stopped. When extra
traction is required, the differential lock
provides full power to both wheels.
When you lock the differential, your
vehicle ’s turning radius increases
(under-steer).
Take care to avoid sudden accelerations
when both drive wheels are on a slippery
surface.
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Rear Axle
Page 124 of 387
WARNING: Sudden accelerations
on slippery surfaces could cause the
wheels to spin, the vehicle to turn
sideways on a crowned road surface or
in a turn, possibly resulting in loss of
vehicle control and personal injury.
Activating the Locking Differential
You can lock and unlock the differential
when your vehicle is moving at a constant
speed of less than 25 mph (40 km/h) and
while the wheels are not slipping. Do not
lock the differential when your vehicle is
traveling down steep grades and when
traction is minimal.
The differential lock and differential lock
light automatically disengage at speeds
above 25 mph (40 km/h). The differential
lock remains off until either you restart your
vehicle or you turn the differential lock
switch off then back on.
Servicing a Vehicle with a Locking
Differential
Turn the engine off and raise all drive
wheels of the locker differential axle in
order to prevent your vehicle from moving
when servicing the wheels, tires or brakes.
Axles equipped with a driver-controlled
differential deliver power to both wheels
even when only one wheel is on the ground. WARNING: Failure to raise all drive
wheels with this type of differential could
cause the vehicle to move unexpectedly,
resulting in property damage, personal
injury or death. 2-SPEED REAR AXLE (IF EQUIPPED) WARNING:
Never shift a
two-speed axle when descending a
steep grade as this may cause loss of
vehicle control and result in personal
injury.
Note: Do not shift between ranges when
the speed control is on.
A two-speed rear axle allows the driver to
select a low range for greater pulling power
and a high range for greater road speed
and fuel economy. You can also use these
ranges to provide extra steps between
transmission shifts when driving on steep
grades or fuel economy may be factors.
Axle Shifting Note:
Do not shift the axle to LOW when
your vehicle is moving. Use LOW when you
drive a fully loaded vehicle on a severe grade
or in congested traffic. Use HIGH for all
normal driving conditions with a lightly
loaded or partially loaded vehicle.
Note: The axle is set to HIGH by default.
To shift the axle between HIGH and LOW
with the vehicle stopped, place the
transmission in position N, then press and
hold the button for two seconds.
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Rear AxleE208228
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Inspecting steer axle tires in the first
3,000–
10,000 mi (5,000– 16,000 km)
generally shows if tires are wearing
normally.
Rapid outside shoulder wear on both tires
indicates too much toe-in.
Rapid inside shoulder wear on both tires
indicates too much toe-out.
In P&D-type service, there can be a
left-to-right steer tire tread life differential
up to 40% depending on routes and other
variables.
Follow the tire manufacturer's
recommended cold inflation pressure for
the tire size, load range (ply rating) and
steer axle loading typical for their operation
(each steer axle tire equals ½ steer axle
loading).
Special applications may warrant a setting
based on experience with the type of tire
operating loads and conditions. Radial tires
are more sensitive to toe-in setting than
bias ply tires. Fine tuning school bus
alignment to line-haul truck standards
does not drastically improve tire tread life.
STEERING SYSTEM
INSPECTION WARNING: Failure to maintain the
steering system in proper condition can
cause reduced steering ability resulting
in property damage, personal injury or
death.
Note: Have any steering problems
immediately corrected by a qualified service
technician.
Ask your service technician to examine the
steering mechanism. Only minor
adjustments may be necessary. Regular inspections should include:
•
Checking the tie rod, drag link end
clamp bolts and ball joints for proper
tightness.
• Checking for installation and spread of
cotter pins and tightness of nuts at
both ends of the tie rod and drag link.
• Checking that the pitman arm (steering
arm at steering gear) mounting is tight
and locked. Check system for leaks or
hose chafing. Repair immediately, if
necessary.
• Maintaining proper steering gear and
power steering pump lubricant levels.
• Checking steering column joint bolts
and steering linkage, particularly for
body-to-chassis clearance.
Steering Column Joint Bolts
As a good maintenance practice, check
steering column joint bolt tightness every
60,000 mi (96,000 km) or annually,
whichever occurs first. Do not overtighten
the bolts.
Hydraulic System
Whenever draining and refilling the power
steering's hydraulic system for any reason,
bleed air from the system before returning
the vehicle to service. Failure to bleed the
hydraulic system properly can result in
degradation of power system performance.
Consult an authorized dealer who is aware
of the proper procedures for filling and
bleeding the system.
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Maintenance
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Cleaning the Engine.....................................231
Cleaning the Exterior..................................229
Cleaning the Headlamps................................ 230
Exterior Chrome Parts..................................... 230
Exterior Plastic Parts........................................ 230
Stripes or Graphics........................................... 230
Underbody........................................................... 230
Under Hood......................................................... 230
Cleaning the Instrument Panel and Instrument Cluster Lens.........................232
Cleaning the Interior....................................232 Mirrors..................................................................... 232
Cleaning the Wheels..................................233
Cleaning the Windows and Wiper Blades
............................................................231
Climate Control...............................................72
Cold Weather Precautions.........................151 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below.......................... 152
Coolant Check See: Engine Coolant Check - 6.7L
Diesel................................................................. 196
See: Engine Coolant Check - 6.8L..............200
Cruise Control
..................................................47
Principle of Operation....................................... 138
Cruise control See: Using Cruise Control................................ 138
Customer Assistance
.................................160
D
Data Recording
.................................................13
Service Data Recording....................................... 13
Daytime Running Lamps............................50
Diesel Particulate Filter
..............................109
Oxidation Catalytic Converter and Diesel
Particulate Filter System............................. 110
Direction Indicators
........................................51
Doors and Locks.............................................42
Draining the Fuel Filter Water Trap - 6.7L Diesel.............................................................207
Draining the Diesel Fuel Conditioner Module (DFCM)............................................................. 207
Driving Aids
.....................................................140
Driving Hints...................................................149
Driving Through Water................................153
Operation in Standing Water......................... 153DRL
See: Daytime Running Lamps......................... 50
E
Economical Driving
......................................150
Electrical System Inspection....................221 Accessory Feed Connections......................... 221
Electromagnetic Compatibility
...............351
Electronic Locking Differential................120 Activating the Locking Differential................121
Driver-Controlled Locking
Differential....................................................... 120
Servicing a Vehicle with a Locking Differential......................................................... 121
Emission Law
.................................................102
Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance..........103
Tampering With a Noise Control System............................................................... 102
End User License Agreement..................353 SYNC End User License Agreement
(EULA).............................................................. 353
Engine Block Heater
.....................................90
Using the Engine Block Heater......................... 91
Engine Coolant Check - 6.7L Diesel.............................................................196
Adding Coolant.................................................... 197
Coolant Change.................................................. 199
Engine and Secondary Cooling System Refill Procedure.............................................. 198
Engine-driven Cooling Fan............................ 200
Recycled Coolant............................................... 199
Severe Climates.................................................. 199
Engine Coolant Check - 6.8L..................200 Adding Coolant................................................... 201
Engine Coolant Temperature Management.................................................. 203
Fail-Safe Cooling............................................... 202
Recycled Coolant............................................... 201
Severe Climates................................................. 202
Engine Emission Control
............................102
Engine Idle Shutdown..................................90
Engine Immobilizer See: Passive Anti-Theft System..................... 44
Engine Oil Check - 6.7L Diesel.................192 Adding Engine Oil............................................... 192
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Index
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Preparing Your Vehicle.....................................
156
Removing the Jumper Cables........................ 157
K
Keys and Remote Controls........................40
L
Lighting Control..............................................49 Flashing the Headlamp High Beam..............50
Headlamp High Beam........................................ 49
Lighting..............................................................49 General Information............................................ 49
Limited Slip Differential.............................120
Load Carrying..................................................141
Load Limit.........................................................141
Unloaded or Lightly Loaded Vehicles..........141
Locking and Unlocking
.................................42
Autolock................................................................... 42
Battery Saver......................................................... 43
Illuminated Entry.................................................. 43
Power Door Locks................................................ 42
Remote Control..................................................... 42
Smart Unlocks....................................................... 42
Lug Nuts See: Changing a Road Wheel......................... 251
M
Maintenance...................................................187 General Information.......................................... 187
Manual Climate Control
...............................72
Directing the Air..................................................... 72
Setting the Blower Motor Speed.................... 72
Setting the Temperature.................................... 72
Switching Defrost On and Off.......................... 72
Switching Maximum Air Conditioning On and Off................................................................. 73
Switching Recirculated Air On and Off.........73
Switching the Air Conditioning On and Off........................................................................\
.. 72
Switching the Climate Control On and Off........................................................................\
.. 72
Manual Seats....................................................77 Manual Lumbar .................................................... 78
Moving the Seat Backward and Forward................................................................ 77Recline Adjustment..............................................
77
Tilting the Seatback Forward (Two-Passenger Bench Seat).................... 78
Media Hub
......................................................285
Message Center See: Information Displays................................. 64
Mirrors See: Windows and Mirrors................................ 52
Mobile Communications Equipment......14
Motorcraft Parts - 6.7L Diesel..................257
Motorcraft Parts - 6.8L..............................258
N
Noise Pollution Control.................................16 Air Intake System.................................................. 16
Body........................................................................\
... 16
Cooling System...................................................... 16
Engine........................................................................\
16
Exhaust System..................................................... 16
Transmission Enclosure...................................... 16
Normal Scheduled Maintenance..........326 Intelligent Oil-Life Monitor™ (Diesel Engine
Only).................................................................. 326
Normal Maintenance Intervals..................... 328
O
Oil Change Indicator Reset.......................196
Oil Check See: Engine Oil Check - 6.7L Diesel..............192
See: Engine Oil Check - 6.8L.......................... 193
Opening and Closing the Hood..............188 Closing the Hood................................................ 189
Opening the Hood............................................. 188
Ordering Additional Owner's Literature......................................................164
Obtaining a French Owner ’s Manual..........165
Overhead Console
.........................................85
P
Parking Brake..................................................123 Air Brakes............................................................... 124
Hydraulic Brakes.................................................. 123
Passive Anti-Theft System........................44 SecuriLock®........................................................... 44
380
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Index
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Using Cruise Control....................................138
Canceling the Set Speed................................. 138
Changing the Set Speed.................................. 138
Resuming the Set Speed................................. 139
Setting the Cruise Speed................................. 138
Switching Cruise Control Off.......................... 139
Switching Cruise Control On.......................... 138
Using Snow Chains......................................251
Using Stability Control...............................136
Using SYNC™ With Your Media Player............................................................303
Accessing Your Play Menu............................. 308
Connecting Your Digital Media Player to the USB Port.......................................................... 303
Media Menu Features...................................... 306
Media Voice Commands................................ 305
System Settings.................................................. 310
What's Playing?................................................ 304
Using SYNC™ With Your Phone
.............291
Accessing Features Through the Phone
Menu................................................................. 296
Accessing Your Phone Settings................... 299
Making a Call....................................................... 294
Pairing a Cell Phone for the First Time.................................................................... 291
Pairing Subsequent Cell Phones.................292
Phone Options during an Active Call.........294
Phone Voice Commands................................ 293
Receiving Calls................................................... 294
System Settings................................................ 300
Text Messaging................................................... 297
Using Traction Control - Vehicles With: Air Brakes
......................................................133
System Indicator Light...................................... 133
Using Traction Control - Vehicles With: Hydraulic Brakes........................................133
System Indicator Light...................................... 134
Using Voice Recognition
...........................289
Initiating a Voice Session................................ 289
System Interaction and Feedback..............290
Utilizing the Mediation/Arbitration Program (Canada Only).........................163
V
Vehicle Care
...................................................229
General Information......................................... 229
Vehicle Certification Label
.......................260 Vehicle Identification Number
................259
Vehicle Inspection Guide...........................178
Vehicle Inspection Information...............178
Trailer...................................................................... 185
Transmission........................................................ 185
Vehicle Storage
.............................................234
Battery.................................................................... 235
Body........................................................................\
234
Brakes..................................................................... 235
Cooling system................................................... 235
Engine.................................................................... 234
Fuel system.......................................................... 234
General.................................................................. 234
Miscellaneous..................................................... 235
Removing Vehicle From Storage.................. 235
Tires........................................................................\
. 235
Ventilation See: Climate Control........................................... 72
VIN See: Vehicle Identification Number............259
Voice Control....................................................47
W
Warning Lamps and Indicators................60 Anti-Lock Braking System................................ 60
Automatic Regeneration Control.................. 60
Battery..................................................................... 60
Brake System........................................................ 60
Check Fuel Cap.................................................... 60
Check Suspension............................................... 60
Cruise Control....................................................... 60
Diesel Exhaust Fluid........................................... 60
Direction Indicator................................................ 61
Door Ajar................................................................... 61
Electronic Locking Differential......................... 61
Engine Oil Pressure............................................... 61
Exhaust Brake On .................................................. 61
Fasten Seatbelt..................................................... 61
High Beam............................................................... 61
Hydromax................................................................. 61
Low Fuel Level........................................................ 61
Parking Brake Warning........................................ 61
Powertrain Malfunction/Reduced Power/Electronic Throttle Control...........62
Service Engine Soon........................................... 62
Stability Control and Traction Control Indicator.............................................................. 62
383
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Index