2019 FIAT 500E battery replacement

GETTING TO KNOW YOUR VEHICLE
CONTENTS
HIGH VOLTAGE BATTERY .................16
 500e ELECTRIC VEHICLE FEATURES ..........18
▫ Audible Pedestrian Warning System ..........18
▫ Single-Speed Transmission .................18
▫ Auto Park .............................18
▫ E-Park ...............................18
▫ Climate Control (HVAC System) .............19
▫ Electric Air Conditioning Compressor .........19
▫ Electric Power Steering ....................19
▫ Smartphone Features (Not Available In
Canada) ..............................20
 HIGH VOLTAGE CHARGING OPERATION .....22
▫ SAE J1772 Charging Inlet ..................22
▫ AC Level 1 Charging (120V, 15 Amp) .........22▫
AC Level 2 Charging (240V, 30 Amp) .........35
▫ Charge Times ..........................36
 KEYS .................................36
▫ Key With Remote Control ..................36
 IGNITION SWITCH .......................39
▫ Mechanical Ignition Switch .................39
▫ Key-In-Ignition Reminder .................41
 SENTRY KEY ...........................41
▫ Key Programming ......................42
▫ Replacement Keys .......................42
▫ General Information .....................42
 VEHICLE SECURITY ALARM ...............42
▫ To Arm The System .....................42
▫ To Disarm The System ....................433

•Lithium-ion batteries can be recharged and discharged
thousands of times.
High Voltage Battery Service Disconnect
The high voltage battery service disconnect is located
under the rear passenger seat lower cushion. If your
vehicle requires service, see an authorized dealer.
WARNING!
Never try to remove the high voltage battery service
disconnect. The high voltage battery service disconnect
is used when your vehicle requires service by a trained
technician at an authorized dealer. Failure to follow
this warning can cause severe burns or electrical shock
that may result in serious injury or death.
Disposal of the High Voltage Battery
Your vehicle’s high voltage battery is designed to last the
life of your vehicle. See an authorized dealer for informa-
tion on the disposal of the battery if it should require
replacement. General Information
The vehicle is also equipped with a Battery Management
System that is designed to:
•
Ensure safe operation
• Maximize driving range
• Maximize the life expectancy of the high voltage battery
NOTE:
• During vehicle start up and shut down, a clicking noise
may be heard from within the vehicle. When the ignition
key is turned to the on position, the high voltage battery
contactors inside the battery are closed to make the
stored electricity inside available for vehicle use. The
clicking noise observed is the sound of these contactors
as they open and close and is normal operation for your
500e.
• The operating temperature range of the high voltage
battery is -22 °F to 122 °F (-30 °C to 50 °C). If it is
attempted to operate the vehicle with the battery outside
of these temperature extremes it will not function.
3
GETTING TO KNOW YOUR VEHICLE 17

IN CASE OF EMERGENCY
CONTENTS
HAZARD WARNING FLASHERS ............182
 BULB REPLACEMENT ....................182
▫ Replacement Bulbs .....................182
▫ Replacing Exterior Bulbs ..................184
▫ Replacing Interior Bulbs ..................186
 FUSES ............................... .186
▫ Interior Fuses ......................... .187
▫ Power Distribution Center #1 ..............190
▫ Power Distribution Center #2 ..............193
 TIRE SERVICE KIT — IF EQUIPPED ..........194
▫ Tire Service Kit Storage ...................194
▫ Tire Service Kit Components And Operation . . .195
▫ Tire Service Kit Usage Precautions ..........196▫
Sealing A Tire With Tire Service Kit .........197
 JUMP STARTING PROCEDURE (12 VOLT BATTERY
ONLY)............................... .202
▫ Preparations For Jump Start ...............202
▫ Jump Starting Procedure ..................203
 MANUAL PARK RELEASE .................205
 FREEING A STUCK VEHICLE ..............206
 TOWING A DISABLED VEHICLE ............207
 ENHANCED ACCIDENT RESPONSE SYSTEM
(EARS) .............................. .208
 EVENT DATA RECORDER (EDR) ............208
7

HAZARD WARNING FLASHERS
The Hazard Warning flasher switch is located on the
instrument panel below the radio.Push the switch to turn on the Hazard Warning
flashers. When the switch is activated, all direc-
tional turn signals will flash on and off to warn
oncoming traffic of an emergency. Push the
switch a second time to turn off the Hazard Warning
flashers. Do not use this emergency warning system when the
vehicle is in motion. Use it when your vehicle is disabled
and it is creating a safety hazard for other motorists.
If it is necessary to leave the vehicle to go for service, the
Hazard Warning flashers will continue to operate with the
ignition key removed and the vehicle locked.
NOTE:
With extended use, the Hazard Warning flashers
may wear down your battery.
BULB REPLACEMENT
Replacement Bulbs
Interior Bulbs
Bulb Number
Overhead Lamp C5W
Courtesy Lamp W5W
Rear Cargo Lamps W5W
182 IN CASE OF EMERGENCY

CAUTION!(Continued)
positive post and the negative cable is attached to the
negative post. Battery posts are marked positive (+)
and negative (-) and are identified on the battery
case. Cable clamps should be tight on the terminal
posts and free of corrosion.
• If a 12 Volt Low Voltage Battery System “fast char-
ger” is used while the battery is in the vehicle,
disconnect both vehicle battery cables before con-
necting the charger to the battery. Do not use a “fast
charger” to provide starting voltage.
DEALER SERVICE
WARNING!
Your vehicle has both a high voltage DC and AC
system as well as a 12 Volt system. DC and AC high
voltage are both extremely dangerous and can cause
severe burns, electric shock, serious injury or even
death. In order to avoid personal injuries:
•
DO NOT TOUCH THE HIGH VOLTAGE CABLES
(ORANGE COLORED) AND/OR THE CONNECTORS.
(Continued)
WARNING! (Continued)
•Follow all Caution and Warning labels attached to
the High Voltage components.
• Do not remove or replace any of the 500e System
components. All replacement or repairs of 500e Sys-
tem components should be performed by a factory-
trained technician at an authorized dealer.
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
• Failure to properly maintain your vehicle or perform
repairs and service when necessary could result in
more costly repairs, damage to other components or
negatively impact vehicle performance. Immediately
have potential malfunctions examined by an autho-
rized dealer or qualified repair center.
(Continued)
216 SERVICING AND MAINTENANCE

Power Electronics And Battery Thermal
Management Systems — Cooling Pressure Caps
The caps must be fully tightened to prevent loss of coolant
(antifreeze).
The caps should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
NOTE:
•The pressure caps on the reservoirs are unique and rated
at 5 PSI (34.5 kPa).
• Use only Mopar replacement parts.
WARNING!
•The warning words “DO NOT OPEN HOT” on the
cooling system pressure cap are a safety precaution.
Never add coolant (antifreeze) when the cooling
system is overheated. Do not loosen or remove the
cap to cool an overheated cooling system. Heat
causes pressure to build up in the cooling system. To
prevent scalding or injury, do not remove the pres-
sure cap while the system is hot or under pressure.
• Do not use a pressure cap other than the one speci-
fied for your vehicle. Personal injury or vehicle
damage may result.
Selection Of Coolant
Refer to “Fluids And Lubricants” in “Technical Specifica-
tions” for further information.
CAUTION!
• Mixing of coolant (antifreeze) other than specified
Organic Additive Technology (OAT) coolant (anti-
freeze), may result in cooling system damage and
may decrease corrosion protection. Organic Additive
Technology (OAT) coolant is different and should
not be mixed with Hybrid Organic Additive Tech-
nology (HOAT) coolant (antifreeze). If a non-OAT
coolant (antifreeze) is introduced into the cooling
system in an emergency, it should be replaced with
the specified coolant (antifreeze) as soon as possible.
• Do not use water alone or alcohol-based coolant
(antifreeze) products. Do not use additional rust
inhibitors or antirust products, as they may not be
compatible with the radiator coolant and may plug
the radiator.
• This vehicle has not been designed for use with
propylene glycol-based coolant (antifreeze). Use of
propylene glycol-based coolant (antifreeze) is not
recommended.
8
SERVICING AND MAINTENANCE 219

Adding Coolant
Your vehicle has been built with cooling systems that allow
extended maintenance intervals. This coolant (antifreeze)
can be used up to ten years or 150,000 miles (240,000 km)
before replacement. To prevent reducing this extended
maintenance period, it is important that you use the same
coolant (antifreeze) throughout the life of your vehicle.
Please review these recommendations for using Organic
Additive Technology (OAT) coolant (antifreeze).
When adding coolant (antifreeze):
•The manufacturer recommends using Mopar
Antifreeze/Coolant 10 Year/150,000 Mile (240,000 km)
Formula OAT (Organic Additive Technology).
• Mix a minimum solution of 50% OAT coolant (anti-
freeze) and distilled water. Use higher concentrations
(not to exceed 70%) if temperatures below -34ºF (-37ºC)
are anticipated.
• Use only high purity water such as distilled or deionized
water when mixing the water and coolant (antifreeze)
solution. The use of lower quality water will reduce the
amount of corrosion protection in the cooling systems. Please note that it is the owner ’s responsibility to maintain
the proper level of protection against freezing according to
the temperatures occurring in the area where the vehicle is
operated.
NOTE:
Mixing coolant (antifreeze) types will decrease the
life of the Power Electronics and Battery Thermal Manage-
ment Systems coolant (antifreeze) and will require more
frequent coolant (antifreeze) changes.
Power Electronics And Battery Thermal
Management Systems — Drain, Flush And Refill
Refer to “Scheduled Servicing” for the proper maintenance
intervals.
If the coolant (antifreeze) is dirty or contains a considerable
amount of sediment, clean and flush with a reliable cooling
system cleaner. Follow with a thorough rinsing to remove
all deposits and chemicals. Properly dispose of old coolant
(antifreeze) solution.
220 SERVICING AND MAINTENANCE

HazardDriving Through Flowing, Rising, Or Shallow Standing
Water ................................ .177
Headlights ................................58
Cleaning .............................. .249
High Beam/Low Beam Select Switch ...........58
Lights On Reminder .......................58
Passing ............................. .58, 59
Switch ............................. .58, 59
Time Delay ..............................58
Head Restraints ............................52
Heated Mirrors ......................... .56, 58
Heated Seats ...............................50
High Voltage Battery .........................16
Hood Prop ................................78
Hood Release ..............................78
Ignition ..................................39
Switch .................................39
Immobilizer (Sentry Key) ......................41
Instrument Cluster Descriptions .............................99
Display ................................87
Instrument Cluster ........................86 Instrument Cluster Display
Instrument Cluster Display ..................86
Instrument Panel Lens Cleaning ................252
Interior Appearance Care .....................251
Interior Lights ..............................61
iPod/USB/MP3 Control ..................... .273
Jack Operation ........................... .226
Key Fob Programming Additional Key Fobs ..........38, 42
Key-In Reminder ............................41
Keys ....................................36
Replacement .............................42
Sentry (Immobilizer) .......................41
Lane Change And Turn Signals .................58
Lane Change Assist ...................... .58, 61
Lap/Shoulder Belts .........................115
Latches ................................. .154
Hood ..................................78
Leaks, Fluid ............................. .154
Life Of Tires ............................. .238
Liftgate ..................................84
Light Bulbs .......................... .154, 182
12
INDEX 291