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EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-6
Light switch ........................................ 4-11
On–Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-11
Horn switch ....................................... 4-12
Accelerator pedal ............................... 4-12
Brake pedal ........................................ 4-13 Parking brake lever ............................ 4-13
Drive select lever ................................ 4-14
Fuel tank cap...................................... 4-14
Doors .................................................. 4-14
Seats .................................................. 4-15
Adjusting the driver seat position....... 4-16
Seat belts ........................................... 4-17
Glove compartment ........................... 4-18
Storage compartments ...................... 4-18
Cup holders ........................................ 4-20
Cargo bed .......................................... 4-20
Front shock absorbers ....................... 4-22
Rear shock absorbers ........................ 4-27
Trailer hitch bracket and receiver....... 4-32
Auxiliary DC jack ................................ 4-33
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1 Front and rear brakes ........................... 5-3
Fuel....................................................... 5-3
Engine oil.............................................. 5-5
Coolant ................................................. 5-6
Final gear.............................................. 5-6UB3D7AE0.book Page 1 Tuesday, November 7, 2017 9:38 AM
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Differential gear .................................... 5-6
Accelerator pedal ................................. 5-6
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-7
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR
VEHICLE ........................................... 7-12 PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s Manual and tool kit .................8-2
Maintenance charts ..............................8-4
Hood ...................................................8-10
Panels .................................................8-11
Engine oil and oil filter cartridge .........8-14
Final gear oil .......................................8-20
Differential gear oil ..............................8-22
Coolant ...............................................8-25
Axle boots ...........................................8-29
Spark plug inspection .........................8-30
Cleaning the air filter element .............8-32
Air filter check hoses ..........................8-36
V-belt case drain plug.........................8-37
Cleaning the spark arrester ................8-37
Valve clearance...................................8-39
Brakes.................................................8-39
Checking the front and rear brake pads ..................................................8-39
Checking the brake fluid level ............8-40
Brake fluid replacement ......................8-41
Checking the brake pedal...................8-42
UB3D7AE0.book Page 2 Tuesday, November 7, 2017 9:38 AM
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Parking brake ..................................... 8-42
Brake light switch adjustment ............ 8-42
Cable inspection and lubrication........ 8-43
Brake pedal and accelerator pedal lubrication ......................................... 8-43
Checking the stabilizer bushes .......... 8-44
Rear knuckle upper and lower pivot lubrication (left and right) .................. 8-45
Steering shaft lubrication ................... 8-45
Wheel removal.................................... 8-45
Tire replacement ................................ 8-46
Wheel installation ............................... 8-47
Battery ................................................ 8-47
Jump-starting ..................................... 8-51
Fuse replacement............................... 8-52
Replacing a headlight bulb................. 8-54
Headlight beam adjustment ............... 8-56
Tail/brake light bulb replacement ....... 8-57
Troubleshooting ................................. 8-57
Troubleshooting charts ...................... 8-59
CLEANING AND STORAGE .................... 9-1 Cleaning ............................................... 9-1 Storage .................................................9-2
SPECIFICATIONS..................................10-1
CONSUMER INFORMATION ................11-1 Identification number records.............11-1
INDEX ....................................................12-1
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3-1
3
EBU31170
DESCRIPTION
EBU31180Left view
138
67
9
10
12
11
4
2
5
1. Front shock absorber assembly
2. Radiator cap
3. Brake fluid reservoir
4. Air filter
5. Shoulder bolster
6. Driver seat belt
7. Cargo bed
8. Tail/brake light
9. Rear shock absorber assembly
10.Spark plug
11.Driver seat
12.DoorUB3D7AE0.book Page 1 Tuesday, November 7, 2017 9:38 AM
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3-2
3
EBU31190Right view
10
9
4
118
3
4
5,6
1
7
2
1. Spark arrester
2. Passenger seat belt
3. Engine oil dipstick
4. Storage compartment
5. Battery
6. Fuses
7. Headlight
8. Coolant reservoir
9. Passenger seat
10.Fuel tank cap
11.Oil filter cartridgeUB3D7AE0.book Page 2 Tuesday, November 7, 2017 9:38 AM
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3-3
3
EBU31200Controls and instrumentsThe vehicle you have purchased may differ slightly from those shown in the figures of this man-
ual.
15
14
3
4
5,6
7
2
13
11
16
12
8
1
10
9
1. Light switch
2. On-Command drive knob
3. Steering wheel
4. Main switch
5. Helmet indicator light
6. Seat belt indicator light
7. Multi-function meter unit
8. Auxiliary DC jack9. Passenger handhold
10.Glove compartment
11.Storage compartment
12.Drive select lever
13.Parking brake lever
14.Accelerator pedal
15.Brake pedal
16.Horn switchUB3D7AE0.book Page 3 Tuesday, November 7, 2017 9:38 AM
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4-1
4
EBU31217INSTRUMENT AND CONTROL FUNCTIONSEBU31220Main switchFunctions of the respective switch positions
are as follows:
EBU31231On position “ ”
All electrical circuits are supplied with power.
The key cannot be removed.TIPThe helmet indicator light comes on and stays
on while the key is turned to the on
position “ ”. EBU31241Off position “ ”
All electrical circuits are switched off. The key
can be removed.EBU31251Start position “ ”
The electric starter is engaged by turning and
holding the key in this position. Release the
key when the engine starts.
1. Main switch
2. Off position “ ”
3. On position “ ”
4. Start position “ ”
1
2
3
4
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4-2
4
EBU31268Indicator lights and warning lights
EBU31270Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EBU31280High-range indicator light “H”
This indicator light comes on when the drive
select lever is in the “H” position.
1. Differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “ ”
7. Drivetrain icon “ / ”
8. Engine trouble warning light “ ”
9. Coolant temperature warning light “ ”
10.Electric Power Steering warning light “EPS”356421
7
8109
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
21
UB3D7AE0.book Page 2 Tuesday, November 7, 2017 9:38 AM