2018 FIAT 500 check engine

149
43215109876
Check soft top operation while closing and opening; check
of seals and lubrication of canvas sliding side guide
(convertible versions only)
Check handbrake lever travel and adjust, if necessary
Check and adjust clutch pedal travel (0.9 TwinAir 65 HP versions)
Check conditions and wear of front/rear disc brake pads
(for versions/markets, where provided) and operation
of pad wear indicator
Visually inspect condition and wear of the rear drum brake lining
Visually inspect condition of the accessory drive belt(s)
Inspect and if necessary adjust tensioning of accessory drive belt(s)
(for versions without automatic tensioner only)
Visually inspect conditions of toothed timing drive belt
(0.9 TwinAir versions excluded)
Check and adjust tappet clearance (1.2 8V engines)
Check and, if necessary, top up Dualogic gearbox
electro-hydraulic control oil level (2)
Visually inspect condition of: LPG pipes and connectors,
LPG tank fixing (LPG versions only)
Check fuel system operation and parameters using
the diagnosis socket (LPG versions only)
(2) Check to carry out every year for vehicles on the road in countries with particularly severe climates (cold countries)











Thousands of kilometres751501351201059060453015
Thousands of miles4590817263543627189
Years

151
43215109876
100200180160140120
DIESEL VERSIONS
IMPORTANT: When you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining
the frequency indicated in the plan by marking each operation with a dot or dedicated note.
Warning: simply restarting maintenance from the beginning of the plan may cause the allowed interval to be exceeded for
some operations!
80604020
Check tyre condition/wear and adjust pressure, if necessary;
check the condition/expiry date of the “Fix&Go Automatic” repair kit
(for versions/markets, where provided)
Check operation of lighting system (headlights, direction indicators,
hazard warning lights, boot, passenger compartment,
glove compartment, instrument panel warning lights, etc.)
Check and, if necessary, top up fluid levels (1)
Check exhaust emissions/smokiness
Use the diagnosis socket to check supply/engine management
systems, emissions and engine oil decay (for versions/markets,
where provided)
Visually inspect the conditions of: bodywork, underbody protection,
pipes and tubes (exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check windscreen/rear window wiper blade position/wear
(for markets/versions, where provided)
Check operation of windscreen washer system and adjust jets
if necessary
Check cleanliness of bonnet and luggage compartment locks,
cleanliness and lubrication of linkage
(1) Topping up must be carried out with the fluids indicated in this Use and Maintenance Booklet and only after checking that the system is
undamaged




 
 
 

Thousands of kilometres
Thousands of miles6012010896847248362412
Years

SERVICING AND CARE
152
43215109876
Check soft top operation while closing and opening;
check of seals and lubrication of canvas sliding
side guide (convertible versions only)
Check handbrake lever travel and adjust, if necessary
Check conditions and wear of front/rear disc brake
pads (for versions/markets, where provided) and
operation of pad wear indicator
Visually inspect condition and wear of the rear drum brake lining
Inspect and if necessary adjust tensioning of accessory drive belt(s)
(for versions without automatic tensioner only)
Visually inspect condition of the accessory drive belt(s)
Change engine oil and replace oil filter (2)
Replace accessory drive belt(s) (3)
(2) The engine oil and filter change interval depends on driving conditions and is signalled by a warning light or message on the instrument
panel. In any case, it must never exceed 2 years. If the vehicle is mainly used in towns and cities, change the engine oil and filter every year.
(3) Areas that are not dusty: advised maximum distance 120,000 km. The belt must be replaced every 6 years, regardless of distance
travelled. Dusty areas and/or demanding use of the car (cold climates, town use, long periods of idling): advised maximum mileage
60,000 km. The belt must be replaced every 4 years, regardless of distance travelled.
(
❍) Recommended operations
() Mandatory operations





10020018016014012080604020Thousands of kilometres
Thousands of miles6012010896847248362412
Years

SERVICING AND CARE
154
REGULAR
INSPECTIONS
39) 22) 4)
Every 1,000 km or before long
journeys, check and, if necessary, top
up the following:
❒ engine coolant fluid level;
❒ brake fluid level;
❒ windscreen washer fluid level;
❒ tyre inflation pressure and condition;
❒ operation of lighting system
(headlights, direction indicators,
hazard warning lights, etc.);
❒ operation of the windscreen
wiper/washer system, position and
wear of the windscreen and rear
window wiper blades.
Every 3,000 km check and top up if
required: engine oil level.
You are advised to use PETRONAS
LUBRICANTS products, which have
been designed and produced
specifically for Fiat cars (see table
“Capacities” in the “Technical
specifications” section).
DEMANDING USE
OF THE CAR
If the vehicle is mainly used in one of
the following particularly harsh
conditions:
❒ trailer or caravan towing;
❒ dusty roads;
❒ short repeated distances (less than
7-8 km) and with external
temperatures below zero;
❒ engine often idling or driving long
distances at low speeds or long
periods of inactivity;
perform the following inspections more
frequently than shown on the
Scheduled Servicing Plan:
❒ check front disk brake pad
conditions and wear;
❒ Check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of
linkage;❒ sight inspect the conditions of:
engine, gearbox, transmission,
pipes and hoses (exhaust -
fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒ check battery charge and battery
fluid level (electrolyte);
❒ visually check the various drive belt
conditions;
❒ check and, if necessary, change
engine oil and replace oil filter;
❒ check pollen filter and replace it, if
required;
❒ check air cleaner and replace it, if
required.

SERVICING AND CARE
158
ENGINE COOLANT
39) 22) 23)
The coolant level must be checked
when the engine is cold and must
range between the
MIN and MAX marks on the reservoir.
A 50-50 mixture of PARAFLU
UPand
distilled water gives freeze protection
up to –35°C.
When the vehicle is used in particularly
harsh weather conditions, we
recommend using a 60% mixture of
PARAFLU
UPand 40% of demineralised
water.
CHECKING LEVELS
ENGINE OIL
39) 22) 26) 4)
Check the engine oil level a few
minutes (about five) after the engine
has stopped, with the car parked on
level ground.
The oil level must be within the MIN
and MAX marks on the dipstick.
NOTE
The dipstick is integrated in the engine
oil cap for 0.9 TwinAir 60 HP*, 65 HP,
80 HP*, 85 HP and 105 HP versions.
❒ The range between the MIN and
MAX marks corresponds to about 1
litre of oil.
❒ If the level of the oil is close to or
below the MIN mark, add oil via the
filler fitting until the MAX mark is
reached.
❒ The oil level must never exceed the
MAX mark.
❒ The maximum engine oil
consumption is usually 400 grams
every 1000 km.
* For versions/markets, where provided
WINDSCREEN/REAR
WINDOW WASHER
FLUID
39) 22)
Use a mixture of water and
PETRONAS DURANCE
SC35 fluid, in the following
concentrations:
❒ 30% PETRONAS DURANCE
SC35 and 70% water in summer.
❒ 50% PETRONAS DURANCE
SC35 and 50% water in winter.
BRAKE FLUID 39) 22)
The fluid level in the reservoir must not
exceed the MAX mark.
IMPORTANT Brake fluid is
hygroscopic (i.e. it absorbs moisture).
For this reason, if the vehicle is mainly
used in areas with a high degree of
atmospheric humidity, the fluid should
be replaced at more frequent intervals
than specified in the
“Scheduled Servicing Plan”.

PERSONAL SAFETY
187
IMPORTANT INFORMATION AND
RECOMMENDATIONS
3) ADJUSTMENTS
Any and all adjustments to seats, head restraints, steering wheel or
rear view mirrors must be performed exclusively with the
vehicle stationary and the engine off.
4) SEATS
•If a side bag is fitted, it is dangerous to use
seat covers not available from Lineaccessori MOPAR
®.
•Once you have released the adjustment lever, always check that
the seat is locked on the guides by trying to move it back and
forth. If the seat is not locked into place, it may unexpectedly slide
and cause the driver to lose control of the car.
5) HEAD RESTRAINTS
• All adjustments must be carried out only with the car stationary
and engine off. The head restraints should be adjusted to support
the back of your head and not your neck. Only in this position do
they exert their protective action.
• To make the best use of the protective action of the head
restraints, adjust the backrest so that you are sitting upright and
keep your head as close as possible to the head restraint.
6) REAR VIEW MIRRORS
As door mirrors are curved, they may slightly alter the perception
of distance. When driving, these mirrors must always be in the
open position.
We recommend you carefully read the following environmental information.
In an emergency we recommend that you call the toll-free phone number found in the Warranty Booklet.
Go to the www.fiat500.com website to locate the Fiat Dealership closest to you.
(CONTINUES)
1) THE KEYS
Press button B fig. 9 only with the key away from your body,
especially your eyes and from objects which could get damaged
(e.g. your clothes).
Do not leave the key unattended to avoid the button being
accidentally pressed while it is being handled, e.g. by a child.
2) STARTING DEVICE
• Never remove the key while the car is moving.
The steering wheel will automatically lock as soon as it is turned.
This holds true for cars being towed as well.
• It is absolutely forbidden to carry out any after-market operation
involving steering system or steering column modifications
(e.g. installation of anti-theft device) that could adversely affect
performance and safety, invalidate the warranty and also result in
non-compliance of the vehicle with type-approval requirements.
•If the ignition device has been tampered with
(e.g. an attempted theft), have it checked over by a Fiat
Dealership before driving again.
•Always remove the key when you leave your car to prevent
someone from accidentally operating the controls.
Remember to engage the handbrake.
If the car is parked on a slope uphill, engage the first gear; if the
car is facing downhill, engage the reverse gear. Never leave
children unattended in the vehicle.

IMPORTANT INFORMATION AND RECOMMENDATIONS
190(CONTINUES)
PERSONAL SAFETY
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•The HH system is not a parking brake, therefore do not leave
the vehicle without activating the handbrake, switching off the
engine, and engaging first gear, with the vehicle parked in safe
conditions.
•There may be situations on small gradients
(less than 8%), with car laden or a trailer attached to it (where
provided), in which the HH system may not activate, causing a
slight reversing motion and increasing the risk of collision with
another vehicle or object.
The driver is, in any case, responsible for safe driving.
•The HBA system cannot increase tyre grip on the road over
the limits imposed by laws of physics: always drive carefully
according to the conditions of the road surface.
•The HBA system is an aid for the driver, who must always pay
full attention while driving.
The responsibility always rests with the driver.
16) ENGINE BONNET
•Before opening the bonnet, check that windscreen wiper
arm is not lifted from the windscreen.
•The bonnet may drop suddenly if the supporting rod is not
positioned correctly.
Only perform these operations when the car is stationary.
•Be careful working inside engine compartment when the
engine is hot to avoid burning yourself. Do not place your
hands near the engine fan as it may be activated even when
the key is removed. Wait until the engine has cooled.
•Be very careful not to allow scarves, neck ties and other
loose articles of clothing from touching, even accidentally, any
moving parts. This may cause the clothing to be pulled into the
part, resulting in serious injury to the wearer. •For safety reasons, the bonnet must always be properly closed
while the car is travelling. Make sure that the bonnet is properly
closed and that the lock is engaged. If you notice when driving
that the bonnet has not been properly locked, stop immediately
and close the bonnet correctly.
•Use both hands to lift the bonnet. Before lifting, check that the
windscreen wiper arms are not raised from the windscreen, that
the vehicle is stationary and that the handbrake is engaged.
17) CONTROLS
•It is absolutely forbidden to carry out any after-market operation
involving steering system or steering column modifications
(e.g. installation of anti-theft device) that could adversely affect
performance and safety, invalidate the warranty and also result in
non-compliance of the vehicle with type-approval requirements.
•Before performing any maintenance operations, always stop
the engine and remove the key from the ignition to lock the
steering column (especially when the car wheels are not touching
the ground). If this is not possible (for example if the key needs to
be turned to MAR or the engine must be running), remove the
main fuse that protects the electric power steering.
18) PARKING SENSORS
Parking manoeuvres, however, are always the driver’s
responsibility. While carrying out these manoeuvres, always make
sure that no people (especially children) or animals are in the area
concerned.
The parking sensors are used to assist the driver, who must
never allow his attention to lapse during potentially dangerous
manoeuvres, even those executed at low speeds.

193
•After installing a child restraint system, do not move the seat:
always remove the child restraint system before making any
adjustment.
•Always make sure that the chest section of the seat belt does
not pass under the arms or behind the back of the child. In the
event of an accident the seat belt will not be able to secure the
child, with the risk of injury, including fatal injury. Therefore the
child must always wear the seat belt correctly.
•Do not use the same lower anchorage to install more than one
child restraint system.
25) AIR BAG
•Do not apply stickers or other objects on the steering wheel,
on the dashboard in the passenger side airbag area, on the
side upholstery on the roof and on the seats. Never put
objects (e.g. mobile phones) on the passenger’s
side of the dashboard since they could interfere with proper
airbag inflation and also cause serious injury to the
passengers.
• SERIOUS DANGER: When there is an active passenger
airbag, DO NOT install rearward facing child restraint systems
on the front seat.
Deployment of the airbag in an accident could cause fatal
injuries to the child regardless of the severity of the impact. It is
advisable to always carry children in a child restraint system on
the rear seat, which is the most protected position in the event
of a collision.
•When an active passenger airbag is fitted, DO NOT install
rear facing child restraint systems on the front seat.
Deployment of the airbag in an accident could cause fatal
injuries to the child regardless of the severity of the impact. •Do not rest your head, arms or elbows on the door, windows
or the area in which the window bag is located to avoid possible
injury during airbag inflation. Never lean your head,
arms or elbows out of the window.
•If when turning the key to MAR the warning light
¬does not
turn on or if it stays on when travelling, there could be a failure in
the safety systems; in this event airbags or pretensioners may not
be deployed in the event of impact or, in a lower number of
cases, they deploy accidentally.
Contact a Fiat Dealership immediately to have the system
checked.
•Do not cover the front seat backrests with extra covers if they
are equipped with side bags.
•Do not travel carrying objects in your lap, in front of your chest
or between your lips (pipe, pencils, etc.):
they could cause severe injury if the airbag is deployed.
•Always drive keeping your hands on the steering wheel rim so
the airbag can inflate freely if necessary. Do not drive with your
body bent forward. Keep your back straight against the backrest.
•If the car has been stolen or in the case of attempt to steal it, if
it has been subjected to vandalism or floods, have the airbag
system checked by a Fiat Dealership.
•The airbags may also be deployed when the car is not moving,
if the key is in the ignition and turned to MAR or when the engine
is off, if the car is hit by another moving vehicle. Therefore, even if
the vehicle is stationary, when an active front passenger airbag is
fitted, DO NOT install rearward facing child restraint systems on
the front passenger seat.
Deployment of the airbag following an impact could cause fatal
injuries to the child.
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PERSONAL SAFETY
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