2018 CHEVROLET LOW CAB FORWARD Owner's Manual

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
336 Technical Data
Valve clearance (Between
cam and roller)Both intake and exhaust valves:
0.6 mm (0.024 in) in cold engine
Idling speed 500 - 600 r/min
Fan belt tension New belt: 5 - 7 mm (0.20 - 0.28 in)/184 - 206 Hz
When used: 8 - 9 mm (0.31 - 0.35 in)/158 - 170 Hz
Oil filter Cartridge
Engine oil capacity When changing oil and filter:
11.0 L (11.6 qt)
*1
Engine coolant capacity 19.6 L (20.7 qt)*2
Preheating system Glow plugs
Transmission Specifications
Model A465 Model Six-speed automatic transmission (overdrive gear for 5th and 6th), lock-up clutch for
2nd to 6th
Gear ratio 1st 3.742 to 1 2nd 2.003 to 13rd 1.343 to 1
4th 1.000 to 1
5th 0.773 to 1
6th 0.634 to 1
Reverse 3.539 to 1
Transmission oil capacity 13.1 L (27.7 pt)

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Technical Data 337
Weights
Axle weight rating : Front 4500HD: 2431 kg (5,360 lb)4500XD: 3007 kg (6,630 lb)
5500HD: 3098 kg (6,830 lb) 5500XD: 3300 kg (7,275 lb)
Engine Oil Service
Engine oil capacity When changing oil only: 9.5 L (10.0 qt)
*1
When changing oil and filter: 11.0 L (11.6 qt)*1
Engine Cooling System Service
Capacity 19.6 L (20.7 qt)
Engine oil Thermostat:
Starts to open 82-85 °C (180-185 °F)
Radiator pressure 108 kPa (16 psi)
Transmission Service
Transmission oil capacity 13.1 L (27.7 qt)
*3
Rear Axle Service
Differential gear oil
capacity 4500HD/4500XD:
9.0 L (19.0 qt)
*4
5500HD/5500XD:10.0 L (21.1 qt)*4
Limited slip differential
lubricant additive 4500HD/4500XD:
0.5 L (1.06 qt)*5
5500HD/5500XD:0.6 L (1.27 qt)*5

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
338 Technical Data
Fuel
Fuel tank capacity
*6113 L (30.0 qt/24.9 gal)
125 L (33.0 qt/27.5 gal)
Diesel Exhaust Fluid (DEF)
DEF tank capacity 16.0 L (4.23 gal)
Steering
Steering wheel free play 10 - 50 mm (0.39 - 1.97 in)
Power steering fluid capacity 1.5 L (1.6 qt)
Wheel
Wheel alignment Toe-in -2 to 2 mm (-0.08 to 0.08 in)
Camber 0°15’
Caster LH 2°50’, RH 3°40’
King pin 12°
Wheel hub bearing grease capacity 0.11 kg (0.24 lb)
Wheel stud nut torque : Front and rear 500 Y(50 kgf m/363 lb ft)
Disc Brakes
Model 4500HD 4500XD/5500HD/5500XD
Brake size (Diameter x
Thickness) 293 x 40 mm (11.54 x 1.57 in) 363 x 42 mm (14.29 x 1.65 in)

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Technical Data 339
Rotor thickness[Standard Value] 40.0 mm (1.575 in) 42.0 mm (1.654 in)
[Usable Limit] 37.0 mm (1.457 in) 39.0 mm (1.535 in)
Pad thickness [Standard Value] 13.0 mm (0.512 in) 13.0 mm (0.512 in)
[Usable Limit] 1.0 mm (0.04 in) 1.0 mm (0.04 in)
Service Brakes
Brake pedal free play Refer to Brakes0242.
Clearance between the brake pedal and the brake pedal
bracket (applied to the brake pedal)
Parking Brake
Lever effective stroke (Under pull force of approx. 147 N (15 kg/33 lb) 6 - 8 notches
Electrical System
Battery type [BCI size] (RC-CCA) x No. of units 31T (160 - 750) x 2
*7
Starter
12 V - 3.0 kw
Alternator 12 V - 140 amp
Tightening Torque
Oil pan drain plug 83.3Y(8.5 kgf m/61.0 lb ft)
Oil filter drain plug —

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
340 Technical Data
Oil filter—
Oil filter cartridge 63.7 Y(6.5 kgf m/47.0 lb ft)
Remarks:
*1see Engine Oil 0223.
Remarks:*2see Engine Coolant 0231.
Remarks:*3see Automatic Transmission Fluid 0229.
Remarks:*4see Rear Axle (Gear Oil Viscosity Chart) 0249 orRear Axle (Oil Level Check) 0249.
Remarks:*5only for vehicles equipped with optional limited slip differential.
Remarks:*6The fuel tank capacity is stated on a metal plate attached to the fuel tank body. Only fill the tank to
95 percent of its capacity; this allows room for the expansion of the fuel.
Remarks:
*7larger capacity batteries 31 (180-930) × 2 can also be used. However, do not mix batteries of different
types and from different makers.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Technical Data 341
Engine Drive Belt Routing
Fan Belt and Air Conditioning
Compressor Belt
See theMaintenance Schedule
0 303.
No. Name
1 Fan belt
2 Fan pulley
3 A/C belt
4 A/C compressor
5 Tension pulley No.
Name
6 Crank pulley
7 Alternator
If your air conditioning system is
functioning properly, it is not
necessary to remove and replace
the refrigerant or compressor oil.
. A V-ribbed belt is used for the
fan belt. This type of belt
requires the tension to be
adjusted more accurately than is
required with the conventional V
belt. Inappropriate tension could
cause the belt to make noise or
break. When the fan belt is
damaged, electricity is not
properly generated or becomes
a cause of engine overheating.
You must check the tension of
the fan belt carefully.
. Use dealer-certified genuine
parts when changing the
fan belt.
. Have the vehicle inspected and
serviced at your dealer. .
The air conditioning drive belt,
if equipped, must be adjusted
after fan belt adjustment. If the
belt is not adjusted properly, the
A/C belt may experience
excessive tension, and possible
premature failure.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
342 Customer Information
Customer
Information
Customer Information
Customer SatisfactionProcedure . . . . . . . . . . . . . . . . . . . 342
Customer Assistance Offices . . . . . . . . . . . . . . . . . . . . . . 343
Customer Assistance for Text Telephone (TTY) Users . . . . . 343
Online Owner Center . . . . . . . . . 343
GM Mobility Reimbursement Program . . . . . . . . . . . . . . . . . . . . 344
Roadside Assistance Program . . . . . . . . . . . . . . . . . . . . 344
Scheduling Service Appointments . . . . . . . . . . . . . . . 345
Collision Damage Repair . . . . . 345
Service Publications Ordering Information . . . . . . . . . . . . . . . . . . 347
Radio Frequency Statement . . . . . . . . . . . . . . . . . . . 348
Reporting Safety Defects
Reporting Safety Defects tothe United States
Government . . . . . . . . . . . . . . . . . 349
Reporting Safety Defects to General Motors . . . . . . . . . . . . . 349
Vehicle Data Recording and
Privacy
Vehicle Data Recording andPrivacy . . . . . . . . . . . . . . . . . . . . . . 349
Customer Information
Customer Satisfaction
Procedure
Your satisfaction and goodwill are
important to your dealer and to
Chevrolet. Normally, any concerns
with the sales transaction or the
operation of the Chevrolet chassis,
or upfitted rear body will be resolved
by your dealer's sales or service
departments. Sometimes, however,
despite the best intentions of all
concerned, misunderstandings can
occur. If your concern has not been
resolved to your satisfaction, the
following steps should be taken:
STEP ONE : Discuss your concern
with a member of dealership
management. Normally, concerns
can be quickly resolved at that level.
If the matter has already been
reviewed with the sales, service,
or parts manager, contact the owner
of your dealership or the general
manager.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Customer Information 343
STEP TWO :If after contacting a
member of dealership management,
it appears your concern cannot be
resolved by your dealership without
further help call the Chevrolet
Customer Assistance Center at
1-800-862-4389.
We encourage you to call the
toll-free number in order to give your
inquiry prompt attention. Have the
following information available to
give the Customer Assistance
representative:
. Your name, address, and
daytime phone number.
. Vehicle Identification
Number (VIN). This is available
from the vehicle registration or
title, and on the VIN plate or the
Vehicle Certification and
Greenhouse Gas (GHG)
Emissions Plate in the cab of the
vehicle.
. Dealership name and location.
. Vehicle delivery date and
present mileage.
. Nature of the problem. When contacting Chevrolet,
remember that your concern will
likely be resolved at a dealer's
facility. That is why we suggest
following Step One first.
Customer Assistance
Offices
Chevrolet encourages customers to
call the toll-free number for
assistance. However, if a customer
wishes to write or e-mail Chevrolet,
the letter should be addressed to:
United States
Chevrolet Motor Division
Chevrolet Customer Assistance
Center
P.O. Box 33170
Detroit, MI 48232-5170
www.Chevrolet.com
1-800-862-4389
1-800-833-2438 (For Text
Telephone Devices (TTYs))
Roadside Assistance:
1-888-899-1327
Customer Assistance for
Text Telephone (TTY)
Users
To assist customers who are deaf,
hard of hearing, or speech-impaired
and who use Text Telephones
(TTYs), Chevrolet has TTY
equipment available at its Customer
Assistance Center. Any TTY user in
the U.S. can communicate with
Chevrolet by dialing:
1-800-833-2438.
Online Owner Center
Online Owner Experience
my.chevrolet.com
The Chevrolet online owner
experience allows interaction with
Chevrolet and keeps important
vehicle-specific information in one
place.