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328 Service and Maintenance
Be sure to use the LSD gear oil
additive mentioned above in
vehicles equipped with limited slip
differentials, and ensure there is an
appropriate amount of the LSD gear
oil additive, otherwise a chattering
noise and/or excessive vibration
may occur when turning.
If abnormal noises occur despite
having used the specified LSD gear
oil additive, have it inspected and
serviced at your dealer.Maintenance
Replacement Parts
Replacement Parts
Please contact your dealer for
genuine GM parts.
{Warning
If part replacement is necessary,
the part must be replaced with
one of the same part number or
with an equivalent part. Use of a
replacement part of lesser quality
may result in personal injury or
damage to the vehicle.
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Service and Maintenance 329
5.2L Diesel
PartGM Part Number
Engine Air Cleaner 98177271
Engine Oil Filter 98298404
Fuel Filter: Engine Side 98147525
Fuel Filter: Chassis Side 98037481
Replacement Fasteners
During vehicle maintenance, any
fasteners used to replace older
ones must have the same
measurements and strength as
those removed, whether metric or
customary. Fasteners taken from
the vehicle should be saved for
reuse in the same location when
possible. Where a fastener cannot
be used again, take care to choose
a replacement that matches the old
one. For information and help, see
your dealer.{Warning
This vehicle is primarily
dimensioned in the metric system.
Most fasteners are metric and
many are very close in dimension
to well-known customary
fasteners in the inch system.
Mismatched or incorrect fasteners
can result in damage to the
vehicle or possibly personal
injury.
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330 Technical Data
Technical Data
Vehicle Identification
Vehicle IdentificationNumber (VIN) . . . . . . . . . . . . . . . 330
Vehicle Data
Capacities andSpecifications . . . . . . . . . . . . . . . 335
Engine Drive Belt Routing . . . . 341
Vehicle Identification
Vehicle Identification
Number (VIN)
The VIN and engine number are
necessary for registering your
vehicle. They are also necessary
when your vehicle undergoes official
inspections. Provide your dealer
with these numbers when you are
having the vehicle repaired or when
ordering replacement parts. The
Dealer will be able to do the
requested jobs more competently
and quickly.
VIN and Weight Rating Plate
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Technical Data 331
The "Vehicle Certification and
Greenhouse Gas (GHG) Emissions
Plate" shows the manufacturer's
gross vehicle weight rating (GVWR),
the front and rear gross axle weightratings (GAWRs), as well as the VIN
and emissions information for your
vehicle.
This plate is located on the left side
rear pillar panel below the striker
(single cab) or on the left center
pillar panel beside the shoulder seat
belt anchor (crew cab).
The VIN is a legal identifier of your
vehicle. It not only appears on the
VIN plate; but also on the vehicle
certificates of title and registration.
The VIN specifically identifies a
vehicle by code.
See
“Overloading” underInformation
on Loading the Vehicle 058.
The VIN contains multiple pieces of
information including the vehicle
and engine model codes as shown
below.
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332 Technical Data
Typical VIN5 4 D B D J 1 B X H S 1 2 3 4 5 6
VIN POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1–3: World Make/Manufacturer Identifier (WMI)
1: Region of Build J: Japan
5: United States Valid Combinations
JAL
54D
2: Manufacturer A: Isuzu Motors Ltd.
4: Spartan Motors Chassis Inc.
3: Vehicle Brand/Type L: Incomplete Vehicle - Medium & Heavy Duty
D: Incomplete Vehicle
4: GVWR/Brake System/Body Style GVW (Lbs) / Brake System Body Style
03 43
Class 3: 10,001-14,000 Hyd. BB
Class 4: 14,001-16,000 Hyd. CC
Class 5: 16,001-19,500 Hyd. EE
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Technical Data 333
5: Make/SeriesD: GM Chevrolet 3500 / 3500HD / 4500 / 4500HD / 4500XD
E: GM Chevrolet 5500HD / 5500XD
6: Line/Cab Type J: Non-Tilt Cab, BBC = 110 in.
W: Tilt Cab, BBC = 71 in.
7: Chassis Type 1: 4x2, 2 Axles, 1 Driving
8: Engine Type B: L96 –Engine Gas, 8 Cyl, 6.0L, SFI, E85 Max, Iron, GM
C: LC8 –Engine LPG/CNG, 8 Cyl, V8, 6.0L, SFI, Gen 1, GMNA
6: I1B –Engine Diesel, 4 Cyl, 5.2L, 4HK1TC 215HP
7: IZ3 –Engine Diesel, 4 Cyl, 3.0L, 4JJ1-TC 150HP
9: Check Digit
0–9, X - Calculated by Manufacturer
10: Model Year J: 2018
11: Plant Location S: Charlotte, Michigan
7: Fujisawa, Japan
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334 Technical Data
12: Model CombinationF: 3500HD/4JJ1 Diesel/13,000lbs
K: 4500XD/4HK1 Diesel/16,000lbs
0: 4500HD/4HK1 Diesel/14,500lbs
E: GM Chevrolet 5500HD/5500XD
3: 5500XD/4HK1 Diesel/19,500lbs
8: 3500 & 4500/Gas
9: 5500HD/4HK1 Diesel/17,950lbs
13–17: Sequence Number Positions 13 through 17 represent the number sequentially assigned by the manufacturer in the production
process.
Interpretation of the VIN may differ
depending on the vehicle. For
further details, please ask your
dealer.
Engine NumberThe engine number is located on
the left-side rear part of the engine
block and the right-side front part of
the oil pan.
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Technical Data 335
Vehicle Data
Capacities and Specifications
These specifications are given here for information only. Before using them, see the Cautions and other instructions
throughout this manual–the index may help you locate such items. For more information, see the Service Manual
covering the chassis or body part in question. Your dealer may also be able to help.
Engine Specifications
Description Water-cooled, overhead camshaft, direct injection engine with a charge air cooled
turbocharger.
Manufacturer Isuzu
Model 5.2L Diesel Engine
Engine type Inline 4, Four Cycle
Induction Turbocharged W/Charge Air Cooler
Bore 115 mm
Stroke 125 mm
Displacement 5.193 L (317 CID)
Full load RPM 2,400 r/min
Compression ratio 16.5 to 1
Firing order 1-3-4-2
Fuel injection timing
(static) degree 0°