Page 217 of 312
3. Remove the securing nut (E), and
then take out the jack (F).
4. Remove the jack handle (G) from the
holder (H), and take out the handle.5. Reverse the removing procedure
when storing the tools, jack and jack
handle.
NOTE When stowing the jack handle,
align the black-marked part (I) of the
jack handle with the holder (H).To use the jack handle (Club cab)
1. While pressing the snap pin (A) on
the handle that has a black marking,
withdraw and remove the inner handle
(B).
2. Reverse the inner handle (B) then,
while pressing the snap pin (C), insert it
into the outer handle (D) until it is locked
by snap pin as illustrated.
375AHA104195
376AHA104209
377AHA104140
378AHA104137
379AHA104212
380AHA104225
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3. While pressing the snap pin (F) on
the assembled handle (E), insert the
whitemarked handle (G) until it is locked
by snap pin as illustrated.HOW TO CHANGE A
TYRE
163) 164)
Before changing a tyre, first stop your
vehicle in a safe, flat location.
1. Park the vehicle on level and stable
ground, free of loose pebbles, etc.
2. Set the parking brake firmly.
3. On vehicles with manual
transmission, turn the ignition switch to
the “LOCK” position or put the
operation mode in OFF, and move the
gearshift lever to the “R” (Reverse)
position. On vehicles with automatic
transmission, move the selector lever to
the “P” (PARK) position, and turn the
ignition switch to the “LOCK” position
or put the operation mode in OFF.
4. Turn on the hazard flashers and set
up a warning triangle, flashing signal
lamp, etc., at an adequate distance
from the vehicle, and have all your
passengers leave the vehicle.
5. To prevent the vehicle from rolling
when jacking up the vehicle, place
chocks or blocks (A) at the tyre that is
diagonally opposite from the tyre (B)
you are changing.
291) 292) 293) 294) 295) 296)
NOTE The chocks shown in the
illustration do not come with your
vehicle. It is recommended that you
keep ones in the vehicle for use if
needed.
NOTE If chocks are not available, use
stones or any other objects that are
large enough to hold the wheel in
position.
6. Get the jack, jack handle and wheel
nut wrench ready. Refer to “Tools, jack
and jack handle”.
Spare wheel information
The spare wheel is stored under the floor
of the cargo bed. Check the air pressure
of the spare tyre frequently and make
sure it is ready for emergency use at any
time. Maintaining the spare wheel at the
highest specified air pressure will ensure
that it can always be used under any
conditions (city/high-speed driving,
varying load weight, etc.).
381AHA104238
382AHA102162
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To remove the spare wheel
1. Set the jack handle. (Club cab) (Refer
to “To use the jack handle (Club cab)”.
2. Insert the jack handle (A) in the hole
(B) below the rear gate.
3. Securely insert the pin (C) on the jack
handle into the holder (D) of the spare
wheel carrier.4. Insert the wheel nut wrench (E)
through the end of the jack handle hole
(F), and then turn it anticlockwise to
lower the spare wheel completely to the
ground and to slack the chain.
165)
5. Remove the hanger disc (G) from the
spare wheel.NOTE Put the spare wheel under the
vehicle body near the flat tyre. This
makes it safer if the jack slips out of
position.
To change a tyre
1. Loosen the wheel nuts a quarter turn
with the wheel nut wrench. Do not
remove the wheel nuts yet.
2. Place the jack under one of the
jacking points shown in the illustration.
383AHA102263
384AHA102276
385AHA102289
386AHA102292
387AHA102322
388AHA102335
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Use the jacking point closest to the tyre
you wish to change.
A — Front jacking point
B — Rear jacking point
297) 298)
NOTE When jacking up the rear of the
vehicle, turn the tip of the jack so that
the grooved portion (C) properly meets
the designated point.
3. Using the jack handle, turn the
release valve (D) clockwise until it stops.
4. Insert the jack handle in the bracket
of the jack and hook the notch (E) on
the jack handle end to the claw (F) of
the bracket.5. Move the jack handle up and down
to raise the ram until just before the jack
contacts the jacking point of the
vehicle. Ensure that the jack will
properly contact the vehicle jacking
point. Move the jack handle up and
down to raise the vehicle.
NOTE This jack is a 2 stage expansion
type.
299) 300) 301) 302) 303) 304) 305) 306)
6. Remove the wheel nuts with the
wheel nut wrench, then take the wheel
off.
7. Clean out any mud, etc. on the hub
surface (G), hub bolts (H) or in the
installation holes (I) in the wheel, and
then mount the spare wheel.
307)
389AHA105730
390AHA105743
C
391AHZ101102
392AHA105756
393AHA105769
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308)
8. Turn the wheel nuts clockwise by
hand to initially tighten them.
Type 1: On vehicles with steel
wheelsTemporarily tighten the wheel
nuts by hand until the tapered parts of
the wheel nuts make light contact with
the seats of the wheel holes and the
wheel is not loose.Type 2: On vehicles with aluminium
wheelsTemporarily tighten the wheel
nuts by hand until the flange parts of
the wheel nuts make light contact with
the wheel and the wheel is not loose.
166)
NOTE If all 4 aluminium wheels are
changed to steel wheels. e. g. when
fitting winter tyres, use tapered nuts.
9. Put the notch (K) provided on the
jack handle end on the valve (L) of the
jack. Using the jack handle, turn the
release valve anticlockwise slowly to
lower the vehicle until the tyre touches
the ground.
394AHA105772
395AHA105785
396AA0027931
397AHA102364
398AHZ100596
399AHA105798
219
309)
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10. Tighten the nuts crisscross in 2 or
3 steps until each nut has been
tightened securely.
Tightening torque
Steel wheel: 137 to 157 Nm
Aluminium wheel: 118 to 137 Nm
(Achieved by applying a force at the
end of the wheel nut wrench supplied
with the vehicle. Steel wheel: 510 to
580 N; Aluminium wheel: 440 to 500 N)
310)
11. Lower the jack all the way and
remove it.
167) 168)
NOTE Occasionally when the vehicle is
jacked up, the grooved portion of the
designated point will not come off.
When this happens, rock the vehicle to
lower the ram.If the jack is difficult to remove by hand,
insert the jack handle (M) into the
bracket (N). Then using the handle,
remove the jack.
12. Press the piston down all the way,
and turn the release valve clockwise as
far as possible.
13. Check your tyre inflation pressure.
The correct pressures are shown on the
door label. See the illustration.
311) 312) 313) 314)
To store the spare wheel
1. Install the hanger disc (A) in the
wheel disc hole.
2. Turn the wheel nut wrench (B)
clockwise to wind up the chain.
400AHA102377
401AHZ101131
402AHA105538
403AHA102306
404AHA102319
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NOTE Confirm that the hanger disc is
securely fitted in the wheel disc hole
when the wheel is just lifted off the
ground.
3. After winding up the spare wheel
sufficiently, make sure it is not loose (the
tightening torque should be
approximately 40 Nm (achieved by
applying a force of 200 N at the end of
the wheel nut wrench) then withdraw
the jack handle.
4. Have your damaged tyre repaired as
soon as possible.
315) 316) 317)
To store the tools, jack and jack
handle
Reverse the removing procedure when
storing the jack, jack handle and wheel
nut wrench. Refer to “Tools, jack and
jack handle”.
WARNING
291)Use the jack only to replace wheels
on the vehicle with which it is supplied or
on other vehicles of the same model. Never
use the jack for other purposes, such as
lifting other car models. Never use the jack
to carry out repairs under the vehicle.
Incorrect positioning of the jack may cause
the lifted vehicle to fall. Do not use the jack
for loads higher than those shown on the
label.292)Have the wheel repaired and refitted
as soon as possible. Do not apply grease
to the bolt threads before fitting: they could
come unscrewed.
293)The spare wheel supplied (for
versions/markets, where provided) is
specific for your vehicle. Therefore, it must
not be used on other models. Do not use
spare wheels of other models on your
vehicle. The wheel bolts are specific for
your vehicle: do not use them on different
models and do not use bolts from other
models on your car.
294)Use your hazard lights, warning
triangle, etc. to show that your vehicle is
stationary according to the regulations in
force. Passengers should get out of the
vehicle, particularly if it is heavily loaded,
and wait for the wheel to be changed away
from the traffic. Apply the handbrake. in the
event of a wheel change on a slope or on
unsurfaced roads, put any object as stop
under the wheels.
295)Be sure to apply chocks or blocks to
the correct tyre when jacking up the
vehicle. If the vehicle moves while jacked
up, the jack could slip out of position,
leading to an accident.
296)The pressure should be periodically
checked and maintained at the specified
pressure while the tyre is stowed. Driving
with an insufficient tyre pressure can lead
to an accident. If you have no choice but to
drive with an insufficient tyre pressure,
keep your speed down and inflate the tyre
to the correct pressure as soon as
possible. (Refer to “Tyre inflation
pressures”).297)Set the jack only at the positions
shown here. If the jack is set at a wrong
position, it could dent your vehicle or the
jack might fall over and cause personal
injury.
298)Do not use the jack on a tilted or soft
surface. Otherwise, the jack might slip and
cause personal injury. Always use the jack
on a flat, hard surface. Before setting the
jack, make sure there are no sand or
pebbles under the jack base.
299)Stop jacking up the vehicle as soon
as the tyre is raised off the ground. It is
dangerous to raise the vehicle any higher.
Do not get under your vehicle while using
the jack. Do not bump the raised vehicle or
leave it sitting on the jack for a long time.
Both are very dangerous. Do not use a jack
except the one that came with your
vehicle. The jack should not be used for
any purpose other than to change a tyre.
No one should be in your vehicle when
using the jack. Do not start or run the
engine while your vehicle is on the jack. Do
not turn the raised wheel. The tyres still on
the ground could turn and make your
vehicle fall off the jack.
300)Do not get under your vehicle while
using the jack.
301)Do not bump the raised vehicle or
leave it sitting on the jack for a long time.
Both are very dangerous.
302)Do not use a jack except the one that
came with your vehicle.
303)The jack should not be used for any
purpose other than to change a tyre.
304)No one should be in your vehicle
when using the jack.
305)Do not start or run the engine while
your vehicle is on the jack.
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306)Do not turn the raised wheel. The
tyres still on the ground could turn and
make your vehicle fall off the jack.
307)Handle the wheel carefully when
changing the tyre, to avoid scratching the
wheel surface.
308)Mount the spare wheel with the valve
stem (J) facing outboard. If you cannot see
the valve stem (J), you have installed the
wheel backwards. Operating the vehicle
with the spare wheel installed backwards
can cause vehicle damage and result in an
accident.
309)Be sure to open the release valve
slowly. If it is opened quickly, the vehicle will
drop abruptly and the jack may come out
of position, causing a serious accident.
310)Never use your foot or a pipe
extension for extra force in the wheel nut
wrench. If you do so, you will tighten the
nut too much.
311)The tyre pressure should be
periodically checked and maintained at the
specified pressure while the tyre is stowed.
312)After changing the tyre and driving the
vehicle about 1,000 km, retighten the
wheel nuts to make sure that they have not
come loose.
313)If the steering wheel vibrates when
driving after changing the tyre, we
recommend you to have the tyres checked
for balance.
314)Do not mix one type of tyre with
another or use a different size from the one
listed. This would cause early wear and
poor handling.315)The spare wheel should always be
securely in position. If a flat tyre is
changed, put the flat tyre in the spare
wheel mounting position with the wheel
outer surface upward, and use the wheel
nut wrench to secure it firmly.
316)Never tamper with the inflation valve.
Never introduce tools of any kind between
rim and tyre. Check tyre and spare wheel
pressure regularly, referring to the values
shown in the "Technical specifications"
section.
317)The moving components of the jack
(screw and joints) can also cause injuries:
do not touch them. If you come into
contact with lubricating grease, clean
yourself thoroughly.
IMPORTANT
163)Avoid using different size tyres from
the one listed and the combined use of
different types of tyres, as this can affect
driving safety.
164)Even if a wheel has the same rim size
and offset as the specified type of wheel,
its shape may prevent it from being fitted
correctly. Consult an authorised Fiat
Dealership before using wheels that you
have.
165)When installing or removing the spare
wheel, please observe the followings. If you
do not follow them, it could result in break
the spare wheel carrier. Do not use the
power tool. Use the wheel nut wrench
stowed on the vehicle. Do not apply a force
of 400 N or more at the end of the wheel
nut wrench.166)Never apply oil to either the wheel
bolts or the nuts or they will tighten too
much.
167)If the release valve is loosened too
much (2 or more turns) in the anticlockwise
direction, the jack’s oil will leak and the jack
cannot be used.
168)Close the release valve slowly when
lowering the vehicle, or the valve may be
damaged.
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