Page 113 of 184

8-4
8
EBU32030Periodic maintenance chart for the emission control systemFor vehicles not equipped with an odometer or hour meter, follow the month maintenance in-
tervals.
For vehicles equipped with an odometer or an ho ur meter, follow the km (mi) or hours mainte-
nance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time,
the month maintenance intervals should still be followed.
Items marked with an asterisk should be perfor med by a Yamaha dealer as they require special
tools, data and technical skills.NO. ITEM ROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
1 *Fuel line • Check fuel hose for cracks or damage.
• Replace if necessary. √√√
2 *Va l v e s • Check valve clearance.
• Adjust if necessary. √√√√
3 Spark plug • Check condition.
• Adjust gap and clean.
• Replace if necessary. √√√√√
4 *Crankcase
breather system • Check breather hose for cracks or damage.
• Replace if necessary.
√√√
UB857AE0.book Page 4 Monday, August 24, 2015 8:59 AM
Page 114 of 184
8-5
8
5*Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gasket(s) if necessary. √√√
6 Spark arrester •Clean. √√√
7 *Air induction sys-
tem • Check the air cut-off valve, reed valve, and
hose for damage.
• Replace any damaged parts if necessary. √√√√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300UB857AE0.book Page 5 Monday, August 24, 2015 8:59 AM
Page 115 of 184
8-6
8
EBU32112General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes
first month 1 3 6 6 12
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Replace coolant. Every 2 years
2 Air filter element •Clean.
• Replace if necessary. Every 20–40 hours (more often in
wet or dusty areas)
3Engine oil • Replace (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Final gear oil/Dif-
ferential gear oil • Check oil level/oil leakage.
• Replace.
√√
6 *Front brake • Check operation/brake pad wear/fluid leak-
age/see page 8-8.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
7 *Rear brake • Check operation/brake pad wear/fluid leak-
age/see page 8-8.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
UB857AE0.book Page 6 Monday, August 24, 2015 8:59 AM
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8-7
8
8*Parking brake • Check operation and free play/brake pad
wear.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
9 *Brake fluid • Change. Every 2 years
10 *Accelerator pedal • Check operation and free play. √√√√√
11 *V-b e l t • Check operation.
• Check for wear, cracks, or damage. √√
√
12 *Wheels • Check balance/damage/runout.
• Repair if necessary. √ √√√
13 *Wheel bearings • Check bearing assemblies for loose-
ness/damage.
• Replace if damaged. √ √√√
14 *Front and rear
suspension • Check operation and for leakage.
• Correct if necessary.
√√
15 *Steering system • Check operation and for looseness. Replace
if damaged.
• Check toe-in. Adjust if necessary. √√√√√
16 *Stabilizer bushes • Check for cracks or other damage, and re-
place if necessary. √√√
NO. ITEM
ROUTINE INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300UB857AE0.book Page 7 Monday, August 24, 2015 8:59 AM
Page 117 of 184
8-8
8
EBU32330TIPSome maintenance items need more frequent serv ice if you are riding in unusually wet, dusty,
sandy or muddy areas, or at full throttle.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.17 *Rear upper and
lower knuckle
pivots • Lubricate with lithium-soap-based grease.
√√√
18 *Drive shaft uni-
versal joint • Lubricate with lithium-soap-based grease.
√√√
19 *Engine mount • Check for cracks or damage.
• Check bolt tightness. √√√
20 *Front and rear
axle boots • Check for cracks or other damage, and re-
place if necessary. √√
21 *Fittings and fas-
teners • Check all chassis fittings and fasteners.
• Correct if necessary.
√√√√√
NO. ITEM
ROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300UB857AE0.book Page 8 Monday, August 24, 2015 8:59 AM
Page 118 of 184
8-9
8
• Every two years replace the internal components of the brake master cylinder and calipers,and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged. UB857AE0.book Page 9 Monday, August 24, 2015 8:59 AM
Page 119 of 184
8-10
8
EBU32340HoodTo remove1. Pull the tab on each hood lock up, and then turn the hood locks 1/4 turn clock-
wise.
2. Remove the hood.1. Tab
1
1. Tab
2. Hood lock
1. Hood
1
2
1
UB857AE0.book Page 10 Monday, August 24, 2015 8:59 AM
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8-11
8
To install1. Insert the projections on the hood into the
slots in the front grill, and then place the
hood in the original position.
2. Turn the hood locks 1/4 turn counter- clockwise, and then push the tab on each
hood lock down so that it is pointing rear-
ward. Make sure that the hood is securely
installed.NOTICEECB02180Do not drive the vehicle with the hood
open, unlatched, or removed.
EBU32350Right rear panelTo remove1. Lift the cargo bed up. (See page 4-24 for cargo bed lifting and lowering proce-
dures.)
2. Remove the quick fastener screws and bolts, and then remove the panel as
shown.
3. Lower the cargo bed.1. Right rear panel
2. Quick fastener screw
3. Bolt
1
2
3
UB857AE0.book Page 11 Monday, August 24, 2015 8:59 AM