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Severe Duty All Models
Change Engine Oil at 4000 miles (6,500 km) if the vehicle is operated in a dusty and
off road environment. This type of vehicle use is considered Severe Duty
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look for unusual wear or damage
• Check the fluid levels of the coolant reservoir, brake master cylinder, power
steering and automatic transmission, and fill as needed
• Check function of all interior and exterior lights
Required Maintenance Intervals.
Refer to the maintenance schedules on the following page for the required mainte-
nance intervals.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
•Change oil and filter
• Rotate the tires.Rotate at the first sign of irregular wear, even if it occurs before the oil
indicator system turns on.
•Inspect battery and clean and tighten terminals as required
•Inspect automatic transmission fluid if equipped with dipstick
•Inspect brake pads, shoes, rotors, drums, hoses and park brake
•Inspect engine cooling system protection and hoses
•Inspect exhaust system
•Inspect engine air cleaner if using in dusty or off-road conditions
•Inspect all door latches for presence of grease, reapply if necessary.
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Maintenance ChartRefer to the Maintenance Schedules on the following pages for the required maintenance intervals.
Mileage or time passed (whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional InspectionsInspect the CV/Universal joints. X X X X X X XInspect front suspension, tie rod ends, and replaceif necessary.
XX XXX XX
Inspect the front and rear axle fluid.
X
X
X
X
Inspect the brake linings, replace as necessary X
X
X
X
X
X
X
Adjust parking brake on vehicles equipped withfour wheel disc brakes.
XX XXX XX
Inspect transfer case fluid.
X
X
X
Additional MaintenanceReplace engine air cleaner filter.
X
X
X
X
X
Replace air conditioning/cabin air filter.
X
X
X
X
X
X
X
Replace spark plugs **
X
Flush and replace the engine coolant at 10 years or150,000 miles (240,000 km) whichever comesfirst.
XX
Change automatic transmission fluid and filter ifusing your vehicle for any of the following: police,taxi, fleet, or frequent trailer towing.
X
Change the automatic transmission fluid and filter.
X
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Mileage or time passed (whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Change the manual transmission fluid if using yourvehicle for any of the following: trailer towing, snowplowing, heavy loading, taxi, police, delivery service(commercial service), off-road, desert operation ormore than 50% of your driving is at sustained highspeeds during hot weather, above 90°F (32°C).
XXXXX
Change transfer case fluid if using your vehicle forany of the following: police, taxi, fleet, or frequenttrailer towing.
XX
Inspect and replace PCV valve if necessary. XChange front and rear axle fluid if using yourvehicle for police, taxi, fleet, off-road or frequenttrailer towing.
XXX
** The spark plug change interval is mileage based only, yearly intervals do not apply.
WARNING!
• You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the
right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
• Failure to properly inspect and maintain your vehicle could result in a component malfunction and effect vehicle handling and
performance. This could cause an accident.
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MAINTENANCE RECORD
Odometer Date Signature, Autho-
rized Service Center
20,000 Miles(32,000 km) or2 Years30,000 Miles(48,000 km) or3 Years40,000 Miles(64,000 km) or4 Years50,000 Miles(80,000 km) or5 Years60,000 Miles(96,000 km) or6 Years70,000 Miles(112,000 km) or7 Years80,000 Miles(128,000 km) or8 Years
Odometer Date Signature, Autho-
rized Service Center
90,000 Miles(144,000 km) or9 Years100,000 Miles(160,000 km) or10 Years110,000 Miles(176,000 km) or11 Years120,000 Miles(192,000 km) or12 Years130,000 Miles(208,000 km) or13 Years140,000 Miles(224,000 km) or14 Years150,000 Miles(240,000 km) or15 Years
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FUSES
To t a l l y I n t e g r a t e d P o w e r M o d u l e
The Totally Integrated Power Module is located in the engine compartment near the
battery. This center contains cartridge fuses, mini fuses and relays. A label that
identifies each component is printed on the inside of the cover.
Cavity Cartridge Fuse Mini FuseDescription
J1–––
J2 30 Amp Pink–Tr a n s f e r C a s e M o d u l e
J3–––
J4 25 Amp Clear –Driver Door Node
J5 25 Amp Clear –Passenger Door Node
J6 40 Amp Green –Anti-Lock Brake System (ABS)Pump/Stability Control System
J7 30 Amp Pink–Anti-Lock Brake System (ABS)Valve/Stability Control System
J8–––
J9 40 Amp Green –PZEV Sec Motor/Flex Fuel
J10 30 Amp Pink–Headlamp Wash Relay/ManifoldTu n i n g V a l v e
J11 30 Amp Pink–Sway Bar
J12 30 Amp Pink–Rear Blower Motor/Radiator Fan
J13 60 Amp Yellow –Ignition Off Draw (IOD) – Main
J14 40 Amp Green –Rear Defroster
J15 40 Amp Green –Front Blower
J17 40 Amp Green –Starter Solenoid
J18 20 Amp Blue– Powertrain Control Module (PCM)Trans Range
J19 60 Amp Yellow –Radiator Fan
J20 30 Amp Pink–Front Wiper LO/HI
J21 20 Amp Blue–Front/Rear Washer
J22––Spare
M1–15 Amp Blue Center High-Mounted Stop Light(CHMSL)/Switch Stop Lamp Feed
M2– 20 Amp Yellow Relay Trailer Lighting (Stoplamp)
M3– 20 Amp Yellow Frt/Rear Axle Locker Relay
M4–2AmpGreyClock Spring
M5–25AmpClearPowerInverter–IfEquipped
M6– 20 Amp Yellow Power Outlet #1/Rain Sensor
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Cavity Cartridge Fuse Mini FuseDescription
M7–20AmpYellowPower Outlet #2(BATT/ACC SELECT)
M8– 20 Amp YellowFront Heated Seat
M9– 20 Amp Yellow Rear Heated Seat – If Equipped
M10–15 Amp Blue Ignition Off Draw – Vehicle Enter-tainment System, Satellite DigitalAudio Receiver (SDARS), DVD,Hands-Free Module, RADIO,Antenna, Universal Garage DoorOpener, Vanity Lamp
M11–10 Amp Red (Ignition Off Draw) Climate ControlSystem, Underhood Lamp
M12–30AmpGreenAmplifier
M13– 20 Amp Yellow Ignition Off Draw – Cabin Compart-ment Node, Wireless ControlModule, SIREN, MultifunctionControl Switch
M14– 20 Amp Yellow Trailer Tow (Export Only)
M15– 20 Amp Yellow Climate Control System, Rear ViewMirror, Cabin Compartment Node,Transfer Case Switch, Multi-Function Control Switch, TirePressure Monitor, Glow PlugModule – Export Diesel Only
M16–10 Amp RedAirbag Module
M17–15 Amp Blue Left Tail/License/Park Lamp
M18–15 Amp Blue Right Tail/Park/Run Lamp
M19–25AmpClearAutoShutDown(ASD#1and#2)
M20–15 Amp Blue Cabin Compartment Node InteriorLight, Switch Bank
M21–20AmpYellowAutoShutDown(ASD#3)
M22–10 Amp Red Right Horn (HI/LOW)
M23–10 Amp RedLeft Horn (HI/LOW)
M24–25AmpClearRear Wiper
M25–20AmpYellowFuelPump,DieselLiftPump–Export Only
M26–10 Amp Red Power Window Switch,Driver Window Switch
M27–10 Amp Red Ignition Switch Feed,Wireless Module
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Cavity Cartridge Fuse Mini FuseDescription
M28–10 Amp Red Powertrain Control Module
M29–10 Amp RedPowertrain
M30–15 Amp BlueWiper Motor Frt,J1962 Diagnostic Feed
M31–20AmpYellowBackup Lamps
M32–10 Amp Red Airbag Controller, TT EUROPE
M33–10 Amp Red Powertrain Controller
M34–10 Amp Red Park Assist, Climate ControlSystem, Headlamp Wash,Compass
M35–10 Amp RedHeated Mirrors
M36– 20 Amp YellowPower Outlet
M37–10 Amp Red Anti-Lock Brake System, ElectronicStability Control, Stop LampSwitch, Fuel Pump Relay
M38– 25 Amp Clear Lock/Unlock Motors
CAUTION!
• When installing the Integrated Power Module cover, it is important to ensure
the cover is properly positioned and fully latched. Failure to do so may allow
water to get into the Integrated Power Module, and possibly result in an
electrical system failure.
•When replacing a blown fuse, it is important to use only a fuse having the correct
amperage rating. The use of a fuse with a rating other than indicated may result
in a dangerous electrical system overload. If a properly rated fuse continues to
blow, it indicates a problem in the circuit that must be corrected.
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TIRE PRESSURES
• Check the inflation pressure of each tire, including the spare tire, at least monthly
and inflate to the recommended pressure for your vehicle.
• The tire pressures recommended for your vehicle are found on the “Tire and
Loading Information” label located on the driver’s side door opening.
Two Door Tire Placard Location
Four Door Tire Placard Location
NOTE:
Refer to the Owner's Manual on the DVD
for more information regarding tire warn-
ings and instructions.
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