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Engine starting (with parking brake applied)
Steering linkage
free playInspect for excessive free play in the steering
linkages. The steering wheel should have less
than 2 inches (5 centimeters) of free play at its
rim.
Full power
hydraulic brake
inspectionPump the brake pedal several times with the
ignition in the off or run position. You can
momentarily hear the motor and pumps
replenishing the accumulators.
Parking brakeVerify the parking brake holds the vehicle by
gently trying to pull forward with the parking
brake applied.
Air brakesVerify operation using the following procedure.
Chock the wheels, if necessary. Push in the
parking brake and, on tractors, push in the
tractor parking brake knob:
1. Verify the air compressor or governor cutout
pressure is approximately 120 psi (827 kPa).
2. Turn off the engine, and then turn the key
back to the on position (without starting the
engine).
3. Without the brake pedal applied, note the air
pressure drop for one minute. It should be less
than 2 psi (14 kPa) for single vehicles and 3 psi
(21 kPa) for combination vehicles.
4. Press and hold the brake pedal with 90 psi
(621 kPa) or more. Make sure there is no more
than a 3–psi (21 kPa) per minute leak for single
vehicles and a 4–psi (28 kPa) per minute leak for
combination vehicles.
5. Pump the brake pedal to deplete the system of
air pressure. The warning light and tone should
turn on at 57 psi (393 kPa).
6. Pump the brake pedal and make sure the
parking brake and trailer parking brake knobs
pop out at 20 psi (138 kPa) or higher.
Automatic
transmission fluidVerify that the fluid level is in the proper
operating range. SeeTransmission fluid check
in theMaintenancechapter.
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Front of vehicle
LightsVerify:
•All exterior lights illuminate and are clean
•Headlights function on high and low beam
•Reflectors are clean, unbroken and of proper
color (red on rear, amber elsewhere)
•Running lights are clean and unbroken.
Steering gearInspect for any:
•Missing or loose fasteners
•Power steering fluid leaks
•Damage to power steering hoses.
Steering linkageVerify:
•Connecting links, arms and rods are not worn
or cracked
•Joints, sockets and boot seals are not worn or
loose
•Cotter keys, nuts and bolts are not loose or
missing.
Tow hooksInspect front and rear tow hooks for damage or
loose mounting. This is particularly important on
vehicles that use them frequently.
Front suspension
SpringsInspect for leaves that may be:
•Missing
•Broken
•Shifted
•In contact with (or nearly contacting) a tire,
rim, brake drum, frame or body component.
Note:Never apply grease to spring pads.
Spring mountsInspect the following for cracks, breaks, wear,
damage and tightness:
•Spring hangers
•Bolts
•Bushings
•Axle mounting bolts
•Nuts.
Shock absorbersInspect for any:
•Cracks
•Leaks
•Missing or broken bolts or bushings.
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Front brakes
HosesInspect for cracked, worn or frayed hoses.
Verify all couplings are secure.
Brake chambersVerify:
•There are no cracks or dents
•They are securely mounted.
Slack adjustersInspect for broken, loose or missing parts.
Note:The angle between the push rod and
adjuster arm should be approximately 90
degrees when the brakes are applied. When
pulled by hand, the push rod should not move
more than approximately 1 inch (2.5
centimeters).
DrumsVerify:
•There are no cracks, dents, holes, and no
loose or missing bolts
•The brake linings are not worn, dangerously
thin or contaminated by lubricant.
Front wheels
RimsInspect for damaged or bent rims. They should
not have welding repairs, and there should be no
rust trails, which indicate it is loose on the wheel.
Lug nutsVerify all lug nuts are present and not loose (look
for rust trails around the lug nuts). There should
be no cracks radiating from the lug bolt holes or
distortion of the bolt holes.
Hub oil sealsInspect wheel hub oil seal for leaks and, if sight
glass if present, verify the oil level is adequate.
Oil-lubricated
front wheel
bearingsInspect for proper lubrication level if the hubcap
has a transparent window. If the hubcap does not
have a transparent window, remove the rubber
fill-plug and inspect for proper level.
Fuel area
Fuel tank(s)Verify:
•Tank(s) and cap(s) are secure
•There is no damage to the tank(s).
LeaksInspect for leaks from the tank(s).
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Diesel Exhaust Fluid (DEF) area
DEF tanksVerify:
•Tanks and caps are secure
•There is no damage to the tanks.
LeaksInspect for leaks from the tanks.
Underbody
DriveshaftVerify:
•The driveshaft is not bent or cracked
•All driveshaft couplings are secure.
Exhaust systemVerify:
•The visible outside parts are securely mounted
•There are no cracks, holes or severe dents.
FrameInspect for cracks or bends in longitudinal frame
members.
Verify there are no loose, cracked, bent, broken
or missing crossmembers or crossmember
fasteners.
Rear of vehicle
Air hoses and
electrical linesVerify there are no cuts, cracks, chafing or wear
on the air hoses and electrical line insulation.
Listen for audible air leaks.
Verify air and electrical lines are not tangled,
crimped or pinched or being dragged against any
truck parts. None of the air or electrical line
should be spliced or taped.
Inspect for corrosion on pins and in electrical
sockets to verify continuity and reduced heat
build-up potential.
Deck plateVerify the deck plate is clean, bolted securely to
the frame and is clear of loose objects.
Turns signals,
brake lights and
flashersVerify:
•Both brake lights illuminate when the pedal is
applied
•Each signal flashes
•Four-way flashers work properly.
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Rear of vehicle
Lights and
reflectorsVerify:
•All exterior lights illuminate and are clean
•Reflectors are clean, unbroken and of proper
color (red on rear, amber elsewhere)
•Running lights are clean and unbroken.
Note:Inspect rear running lights separately from
signal, flasher and brake lights.
Tractor-coupling system
Mounting boltsInspect for loose or missing mounting brackets,
clamps, bolts or nuts. Verify solid attachment of
both fifth wheel and the slide mounting.
PlatformInspect for cracks or breaks in the platform
structure.
Safety latchVerify engagement of the safety latch.
Release armVerify:
•The safety latch is in the engaged position
•Any safety latch is in place.
Kingpin and
apronVerify:
•The kingpin is not bent or worn
•The apron lies flat on the fifth-wheel skid plate
•The visible part of the apron is not bent, worn,
cracked or broken.
Rear suspension
SpringsInspect for broken or shifted leaves or leaves that
are in contact with (or nearly contacting) a tire,
rim, brake drum, frame or body component.
Inspect for missing or broken leaves in the leaf
spring.
Spring mountsInspect for any:
•Cracked or broken spring hangers
•Broken, missing or loose bolts
•Missing or damaged bushings
•Broken, loose or missing axle mounting parts.
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Rear suspension
Torsion arm and
shock absorbersVerify torsion arm is not cracked, broken or
missing.
Inspect the shock absorber for cracks or leaks.
There should be no missing or broken mounting
bolts or worn bushings.
Rear brakes
Hoses•Inspect for cracked, worn or frayed hoses.
Verify all couplings are secure.
Brake chambersVerify:
•There are no cracks or dents
•They are securely mounted.
Slack adjusterInspect for broken, loose or missing parts.
Note:The angle between the push rod and
adjuster arm should be approximately 90 degrees
when the brakes are applied. When pulled by
hand, the push rod should not move more than
approximately 1 inch (2.5 centimeters).
DrumVerify:
•There are no cracks, dents, holes and no loose
or missing bolts
•The brake linings are not worn, dangerously
thin or contaminated by lubricant.
Rear wheels
SpacersVerify:
•Even separation of dual wheels
•The tires are not touching one another.
RimsInspect for damaged or bent rims. Rims should
not have welding repairs, and no rust trails,
which indicate it is loose on the wheel.
Lug nutsVerify all lug nuts are present and not loose (look
for rust trails around the lug nuts). There should
be no cracks radiating from the lug bolt holes or
distortion of the bolt holes.
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Trailer
If you are pulling a trailer, perform an inspection of the trailer similar to
that of the tractor. The inspection should follow trailer manufacturer
recommendations and should include at a minimum: general condition,
landing gear, doors, sides, lights, reflectors, suspension, brakes, tires,
wheels, cargo placement, stability and tie-downs.
Transmission
WARNING:If the unit starts in gear and/or the neutral start
switch is not functioning correctly, the vehicle may inadvertently
move which could result in property damage, personal injury or death.
If your vehicle is equipped with an automatic transmission, regularly
inspect the transmission’s neutral start switch. The engine should only
start in positionNorP.
Inspect the transmission fluid level and shift linkage for proper
operation.
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GENERAL INFORMATION
See the following sections for directions on how to properly use safety
restraints for children.
WARNING:Always make sure your child is secured properly in a
device that is appropriate for their height, age and weight. Child
safety restraints must be bought separately from your vehicle. Failure
to follow these instructions and guidelines may result in an increased
risk of serious injury or death to your child.
WARNING:All children are shaped differently. The
recommendations for safety restraints are based on probable
child height, age and weight thresholds from NHTSA and other safety
organizations, or are the minimum requirements of law. Ford
recommends checking with a NHTSA Certified Child Passenger Safety
Technician (CPST) and consulting your pediatrician to make sure your
child seat is appropriate for your child, and is compatible with and
properly installed in your vehicle. To locate a child seat fitting station
and CPST, contact the NHTSA toll free at 1-888-327-4236 or on the
internet at http://www.nhtsa.dot.gov. In Canada, check with your local
St. John Ambulance office for referral to a CPST or for further
information, contact your provincial ministry of transportation, or locate
your local St. John Ambulance office by searching for St. John
Ambulance on the internet, or Transport Canada at 1–800–333–0371
(http://www.tc.gc.ca). Failure to properly restrain children in safety
seats made especially for their height, age, and weight may result in an
increased risk of serious injury or death to your child.
Child Safety23
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