EM-220
< UNIT REMOVAL AND INSTALLATION >[VQ35DE]
ENGINE ASSEMBLY
UNIT REMOVAL AND INSTALLATION
ENGINE ASSEMBLY
Exploded ViewINFOID:0000000009460579
Removal and InstallationINFOID:0000000009460580
WARNING:
• Place chocks at front and back of rear wheels.
• For engines not equipped with en gine slingers, attach proper slingers and bolts as described in the
NISSAN Parts Catalog.
• Do not start working until exhau st system and coolant are cool.
CAUTION:
• If items or work required are not covered by the en gine main body section, follow the applicable pro-
cedures.
• Use the correct supporting points for lifting and jacking. Refer to GI-33, "Garage Jack and Safety
Stand".
• In removing the drive shafts, be careful not to damage any transaxle grease seals.
• Before separating the engine and transaxle, remove the crankshaft position sensor (POS).
AWBIA1341ZZ
1. Engine mounting bracket (rear) 2. Rear torque rod 3. Rear torque rod bracket
4. Upper torque rod 5. Engine mounting bracket (RH) 6. Engine mounting insulator (RH)
7. Engine mounting insulator (front) 8. Front engine mounting insulator vac- uum hose9. Engine mounting bracket (front)
10. Engine mounting insulator (LH) 11. Engine mounting insulator (rear) 12. Rear engine mounting insulator vac- uum hose
13. Gusset Front
Revision: November 20132014 Altima NAM
ENGINE ASSEMBLYEM-221
< UNIT REMOVAL AND INSTALLATION > [VQ35DE]
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• Do not damage the edge of the crankshaft
position sensor (POS) or the ring gear teeth.
REMOVAL
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
1. Remove hood assembly. Refer to DLK-170, "HOOD ASSEMBLY : Removal and Installation"
.
2. Release fuel pressure. Refer to FL-5, "Inspection"
.
3. Drain engine coolant. Refer to CO-36, "Changing Engine Coolant"
.
4. Drain power steering fluid. Refer to ST-30, "Draining and Refilling"
.
5. Remove front wheels and tires (RH/LH). Refer to WT-55, "Adjustment"
.
6. Remove fender protector side covers (RH/LH). Refer to EXT-26, "FENDER PROTECTOR : Removal and
Installation".
7. Remove the engine under cover. Refer to EXT-17, "Removal and Installation"
.
8. Remove the engine room cover. Refer to EM-143, "Removal and Installation"
.
9. Remove air duct hose and resonator assembly and air cleaner case assembly with mass air flow sensor.
Refer to EM-144, "Removal and Installation"
.
10. Remove battery and battery tray. Refer to PG-74, "Removal and Installation (Battery Tray)"
.
11. Remove transmission control module. Refer to TM-183, "Removal and Installation"
.
12. Remove cowl top. Refer to EXT-24, "Removal and Installation"
.
13. Remove strut brace using power tools. Refer to FSU-19, "Exploded View"
.
14. Remove IPDM E/R. Refer to PCS-32, "Removal and Installation"
.
15. Remove the following parts: • EVAP vacuum hose
• Brake booster vacuum hose
• Heater hoses (engine side)
16. Disconnect transaxle shift control cables. Refer to TM-380, "Removal and Installation"
.
17. Remove upper and lower radiator hoses.
18. Disconnect CVT fluid cooler hoses.
19. Remove power steering reservoir, suction hose and high pressure hose.
20. Disconnect fuel hose quick connection at vehicle piping side. Refer to EM-163, "Removal and Installa-
tion".
21. Remove the front exhaust tube using power tools. Refer to EX-10, "Exploded View"
.
22. Discharge and recover the R134a refrigerant. Refer to HA-23, "Recycle Refrigerant"
.
23. Remove the A/C compressor using power tools. Refer to HA-30, "COMPRESSOR : Removal and Installa-
tion".
24. Install engine slingers into front of LH cylinder head and rear of RH cylinder head.
• (A): RH cylinder head
ALBIA0262GB
Revision: November 20132014 Altima NAM
EM-222
< UNIT REMOVAL AND INSTALLATION >[VQ35DE]
ENGINE ASSEMBLY
• (B): LH cylinder head
25. Remove rear cover plate.
26. Remove the torque converter nuts.
27. Remove nuts of stabilizer connecting rods from struts. Refer to FSU-19, "Exploded View"
.
28. Remove front wheel speed sensors and position aside. Refer to BRC-124, "Removal and Installation -
Front Wheel Sensor".
29. Remove front brake rotors. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Removal and Installation"
.
30. Remove piston rod nut. Refer to FSU-19, "Exploded View"
.
31. Remove front drive shaft (LH/RH). Refer to FAX-10, "Removal and Installation (LH)"
and FAX-12,
"Removal and Installation (RH)".
32. Remove RH drive shaft center bearing bracket.
33. Remove lower steering column pinch bolt. Refer to ST-33, "Exploded View"
.
34. Remove three way catalyst (manifold) (bank 1) heat shield.
35. Disconnect front and rear engine mounting insulator vacuum hoses.
36. Remove front and rear engine mounting insulator nut.
37. Position a suitable support table under suspension member and engine assembly. TM-206, "Removal and
Installation"
38. Disconnect the engine mounting insulator (LH), upper torque rod, and engine mounting insulator (RH).
39. For additional safety, secure the engine in position with suitable tool.
40. Remove suspension member bolts. Refer to FSU-19, "Exploded View"
.
41. Carefully lower the engine, transaxle assembly and suspension member using Tool, avoiding interference
with the vehicle body.
CAUTION:
• Before and during this procedure, alw ays check if any harnesses are left connected.
• Avoid any damage to, or any oil/grease smearin g or spilling onto the engine mounting insula-
tors.
42. Remove the starter motor. Refer to STR-23, "VQ35DE : Removal and Installation"
.
43. Remove the crankshaft position sensor (POS).
44. Remove engine and transaxle harness.
45. Separate the engine and transaxle and mount the engine on a suitable engine stand.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Tighten transmission bolts to specification. Refer to TM-206, "Removal and Installation"
.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "FOR USA AND CANADA : Fluids and Lubricants"
.
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
ALBIA0263GB
Tool number : KV101J0010 (J-47242)
Revision: November 20132014 Altima NAM
CYLINDER BLOCKEM-225
< UNIT DISASSEMBLY AND ASSEMBLY > [VQ35DE]
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CAUTION:
• Apply new engine oil to parts as marked in illustrations before installation.
• Place removed parts such as bearings and bear ing caps in their proper order and direction.
• When installing the connecting ro d nuts, and main bearing cap bolts, apply new engine oil to the
threads and mating surfaces
• Do not allow any magnetic materials to contact the signal plate teeth on the drive plate.
DISASSEMBLY
1. Remove the engine assembly. Refer to EM-220, "Removal and Installation".
2. Remove drive plate. • Loosen bolts in diagonal order.
CAUTION:
• Do not disassemble drive plate.
• Place the drive plate with signal plate surface facing
upward.
• Be careful not to damage or scratch drive plate. Espe- cially avoiding deforming and damaging of signal plate
teeth.
• Keep magnetic materials away from signal plate.
3. Remove pilot converter using Tool.
4. Install the engine on the engine stand. CAUTION:
• Use an engine stand that has a load capacity [approximately 240kg (529) or more] large enough
for supporting the engine weight.
• Before removing the hanging chains, make sure th e engine stand is stable and there is no risk of
overturning.
5. Remove the knock sensors. CAUTION:
Carefully handle sensors avoiding shocking it.
1. Reinforcement plate 2. Drive plate 3. Rear oil seal retainer
4. Rear oil seal 5. Sub harness 6. Knock sensor
7. Cylinder block 8. Thrust bearing (upper) 9. Main bearing (upper)
10. Crankshaft 11. Crankshaft key 12. Thrust bearing (lower)
13. Main bearing (lower) 14. Main bearing cap 15. Main bearing cap bolt
16. Main bearing beam 17. Baffle plate 18. Connecting rod bolt
19. Connecting rod bearing cap 20. Connecting rod bearing 21. Connecting rod
22. Snap ring 23. Piston pin 24. Piston
25. Oil ring 26. Second ring 27. Top ring
28. Pilot converter 29. Oil jet 30. Gasket (for Canada)
31. Cylinder block heater (for Canada) A. Crankshaft side B. Chamfered
C. Follow the assembly procedure D. Front mark
SEM760G
Tool number : ST16610001 (J-23907)
SEM005G
Revision: November 20132014 Altima NAM
EM-234
< UNIT DISASSEMBLY AND ASSEMBLY >[VQ35DE]
CYLINDER BLOCK
17. Install the baffle plate to the main bearing beam.
18. Install the knock sensor. • Make sure that there is no foreign material on the cylinder
block mating surface and the bac k surface of the knock sen-
sor.
• Install the knock sensor with the connector facing the rear of
the engine.
• Do not tighten the bolts while holding the connector.
• Make sure that the knock sensor does not interfere with other
parts.
CAUTION:
If any impact by dropping occurs to the knock sensor,
replace it with new one.
19. Install the cylinder head. Refer to EM-207, "Removal and Installation"
.
20. Install the timing chain. Refer to EM-182, "Removal and Installation"
.
21. Install the oil pan. Refer to EM-157, "Removal and Installation (Upper Oil Pan)"
.
22. Remove the engine from the stand and install the engine assembly into the vehicle. Refer to EM-220,
"Removal and Installation".
23. Install the pilot converter with its chamfer facing crankshaft as shown.
24. Install the drive plate. • Install the drive plate and reinforce plate in the direction asshown.
• Align dowel pins of crankshaft rear and drive plate with pin
holes of each part.
• Secure the crankshaft using a suitable tool.
• Tighten the drive plate bolts in one or two steps.
25. Assembly of the remaining parts is in the reverse order of disas- sembly.
26. Fill the engine with the specified oil and coolant. Refer to MA-11,
"FOR USA AND CANADA : Engine Oil Recommendation" and
MA-11, "FOR USA AND CANADA : Fluids and Lubricants"
.
CAUTION:
Wait at least 30 minutes for the sealant to set-up befo re filling the engine with fluids and running it.
InspectionINFOID:0000000009460582
PISTON AND PISTON PIN CLEARANCE
Inner Diameter of Piston Pin Hole
: Crankshaft side
PBIC0810E
JPBIA0210ZZ
PBIC0910E
Revision: November 20132014 Altima NAM
EX-2
< PRECAUTION >[QR25DE]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000009951692
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Revision: November 20132014 Altima NAM
PREPARATIONEX-3
< PREPARATION > [QR25DE]
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000009460681
The actual shapes of the tools may
differ from those illustrated here.
Commercial Service ToolINFOID:0000000009460682
Tool number
(TechMate No.)
Tool name Description
KV10114400
(J-38365)
Heated oxygen sensor wrench Loosening or tightening heated oxygen sen-
sors:
a: 22 mm (0.87 in)
S-NT636
(TechMate No.)
Tool name Description
(J-43897-18)
(J-43897-12)
Oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new oxygen sensor (Use
with anti-seize lubricant shown below):
a: J-43897-18 (18 mm dia.) for zirconia ox-
ygen sensor
b: J-43897-12 (12 mm dia.) for titania oxy-
gen sensor
Anti-seize lubricant (Permatex 133AR
or equivalent meeting MIL specifica-
tion MIL-A-907) Lubricating oxygen sensor thread cleaning
tool when reconditioning exhaust system
threads
Power tool Loosening nuts, screws and bolts
AEM488
AEM489
PIIB1407E
Revision: November 20132014 Altima NAM
EXHAUST SYSTEM (QR25DE)EX-5
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REMOVAL AND INSTALLATION
EXHAUST SYSTEM (QR25DE)
Exploded ViewINFOID:0000000009460684
1. Rear muffler bracket (RH) 2. Gasket 3. Front exhaust tube
4. Oxygen sensor 5. Oxygen sensor bracket 6. Ring gasket
7. Front exhaust tube hanger 8. Center exhaust tube 9. Center exhaust tube hanger
AWBIA1772ZZ
Revision: November 20132014 Altima NAM