2013 SSANGYONG TURISMO service

08-6
3. IGNITION SYSTEM OPERATION
This ignition system does not use a conventional distributor and coil. It uses a crankshaft position
sensor input to the Engine Control Module (ECM).
The ECM then determines Electronic Spark Timing (EST) and triggers the electronic ignition system
ignition coil.
This type of distributor less ignition system uses a "waste spark" method of spark distribution. Each
cylinder is paired with the cylinder that is opposite it (2.3L DOHC: 2 - 3 or 1 - 4, 3.2L DOHC: 1 - 6 or 2 -
5 or 3 - 4).
The spark occurs simultaneously in the cylinder coming up on the compression stroke and in the
cylinder coming up on the exhaust stroke.
The cylinder on the exhaust stroke requires very little of the available energy to fire the spark plug.
The remaining energy is available to the spark plug in the cylinder on the compression stroke. These
systems use the EST signal from the ECM to control the EST.
The ECM uses the following information: Engine load (mass air flow sensor, manifold air pressure
sensor).
Engine coolant temperature.
Intake air temperature.
Crankshaft position.
Engine speed (rpm).
1) Electronic Ignition System Ignition Coil
The Electronic Ignition (EI) system ignition coil is located on the cylinder head cover.
The double ended coils receive the signal for the ECM which controls the spark advance. Each
EI system ignition coil provides the high voltage to two spark plugs simultaneously;
3.2L DOHC
T1/1: cylinder 2 and 5
T1/2: cylinder 3 and 4
T1/3: cylinder 1 and 6
The EI system ignition coil is not serviceable and must be replaced as an assembly.

03-37010-06
1. SPECIFICATIONS
Item Item Specification
Immobilizer
unitOperating voltage
(CAN) 6.0 V to 16.0 V
(6.0 V ~18.0 V)
Operating temperature-30℃ ~ 80℃
Coil inductance420 uH ± 20 uH
Modulation methodFSK
(Frequency Shift Keying : frequency
displacement)
Frequency134.2 KHz ± 4 KHz
TransponderFrequency134.2 KHz ± 4 KHz
Operating temperature-40℃ ~ +85℃
Transponder coding Up to 5
2. CAUTIONS
The vehicle owner must observe the service works when deleting the transponder codes or
registering additional keys.
In any cases, the immobilizer system can not be removed from the vehicle. If you attempt to
remove it and damage the system, starting will be impossible, so never attempt to remove,
damage or modify it.
The remote engine starter cannot be installed to the vehicle equipped with the immobilizer
system.
Do not drop or shock to the transponder in the ignition key as it may be damaged.
With a damaged transponder, the engine cannot be started.
For the vehicle with the immobilizer, there can be a problem in starting the vehicle or the system
error: 1.
2.
3.
4.
5.
6.
When more than one immobilizer keys come into contact with (each) other(s) or key is close
to any device sending or receiving electromagnetic fields or waves
When the ignition key is close to any electronic or electric devices such as lighting equipment,
security keys or security cards
When the ignition key is close to a magnetic or metal object or a battery -
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11-78910-05
3. CAUTIONS AND WARNING FOR SAFETY
Ssangyong is not liable for any personal injury and material damage, caused by violation of traffic
regulations or neglect of observing actual traffic and driving situations.
Colors on display figures in this manual may differ from actual display due to publication concerns. -
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Do not disassemble or modify this system.
If doing so, it may cause an accident, fire or electric shock.
Do not use the system if it is malfunctioning (sound or video output problem).
Doing so may lead to an accident or electric shock.
Please contact a Ssangyong service dealer immediately.
The system should be used only when the engine is started.
Using the system for an extended period of the with the engine off may discharge the battery.
Do not leave beverages or foreign materials around the system.
If they enter the system, they may cause a fire.
The system may break down if a disc not supported by this system is inserted.
Do not apply impact to or drop this system.
It might cause malfunction.
Never leave the system in a hot or cold place for an extended period of time. Therefore, do not park
the vehicle in a hot or cold place. The ambient temperature should be -30℃ ~ +80℃ for
proper operation. -
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01-53650-01
Part Name/Part Number Description
126589 020900
Piston collar nutInstall and remove the output shaft collar nut
2. SPECIAL SERVICE TOOLS

02-33170-01
Description Specification
Basic structure 2-shaft, 6-speed (directly connected 4 gears)
Gear ratio 1st 4.489 : 1
2nd 2.337 : 1
3rd 1.350 : 1
4th 1.000 : 1
5th 0.784 : 1
6th 0.679 : 1
Reverse 4.253 : 1
Synchronizer
ring type1st T: Triple-cone
2nd T: Triple-cone
3rd T: Triple-cone
4th S: Single-cone
5th D: Double-cone
6th S: Single-cone
Reverse T: Triple-cone
Shifting Type Floor change type
Gear selector
lever position
Transmission
fluidType HD MTF 75W/85 (SHELL) or HK MTF 75W/85(SK)
Capacity2.2 ℓ
Service interval Inspect and replenish every 60000 km or 3 years (under
severe driving conditions, change every 120,000 km)
1. SPECIFICATION
Reversing:
High-force type
What’s the severe conditions?
Towing a trailer or off-road driving (Inspect the leak of fluid at any time, occasionally)
Taxi, patrol service or delivery service (extended idling and excessive driving with low speed)
Frequent stop-and-go traffic, extended idling, short driving distance
Driving in a hilly or mountainous terrain, sandy, or dusty area
Driving frequently at high speed over 170 km/hour
Driving frequently in area where heavy traffic under the ambient temperature above 30°C - - -
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02-4
Part No. & Name Appearance Description
Part No.:
SSM00203-005
Name:
Main shaft 1st sleeve
installer
Part No.:
SSM00203-006
Name:
Main shaft reverse
sleeve installer
Part No.:
SSM00203-002
Name:
Main shaft 5th
sleeve installer
Part No.:
SSM00203-003
Name:
Oil seal installerInstall the extension housing oil seal
Part No.:
SSM00203-004
Name:
Oil seal installerInstall the control shaft oil seal
2. SPECIAL SERVICE TOOLS
Install the main shaft 1st gear sleeve
Install the drive pinion assembly front ball
bearing
Install the main shaft double angular ball
bearing -
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Install the main shaft 5th gear sleeve
Install the counter shaft 6th gear sleeve
Install the counter shaft reverse gear
Install the main shaft ball bearing -
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Install the main shaft reverse sleeve and bearing
Install the main drive pinion assembly front ball
bearing
Install the main shaft double angular ball bearing
Install the 3rd & 4th synchronizer hub
Install the main shaft 5th gear
Install the main shaft 6th gear -
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08-34850-03
Brake oil Grade DOT 4
Service interval Replace every 2 years
1. SPECIFICATIONS
Description Specification
Front brake Type Ventilated disc
Rear brake Type Ventilated disc
Master cylinder Type Step feed bore tandem, double cylinder
Brake booster Type Tandem type (integrated level sensor)
Operating type Foot operated type

08-54850-03
3. SPECIAL SERVICE TOOL
Piston Puller Caliper Piston Compressor
Hydraulic pressure shut-off clamp for brake
hoseFor preventing hydraulic pressure from brake
hose