2013 SSANGYONG KORANDO rack

Engine mounting bracket
2. MAJOR COMPONENTS
Front View
Cylinder head front cover
Timing gear case cover
EPS idler pulley
Alternator
Water pump pulley
A/C compressor
Crankshaft pulley
Oil pan assembly
Rear View
Camshaft position sensor
Breather nipple
Purge control solenoid valveCoolant temperature sensor
Electronic throttle body
T-MAP sensor
MCC complete
VIS solenoid valve Cylinder head cover
Dual mass flywheel
Crankshaft position sensor
Hydraulic tensioner assembly

4) Basic Inspection
(1) Horn operation
Listen for the horn sound when pressing the horn pad on the steering wheel. -
(2) Brake operation
Check if there is any abnormal noise, unusually long braking distance, or uneven braking force. If the
brake warning lamp does not go out even after starting the engien or are flashing during driving,
have the brake system checked immediately.
Check the brake pipes and hoses for connection, oil leak, crack or interference after changing the
position of tires. When replacing the tires, check the brake disc for surface condition and wear.
Check the parking brake cable and brake operation. Shorten the checking interval if the parking
brake is used frequently. -
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(3) Exhaust system
Be aware to any changes in sound or smell from the exhaust system. These may be caused by leak or
overheat. Have the exhaust system checked and repaired immediately.
Inspect the exhaust system including catalytic converter. Inspect all the components and body frame
near the exhaust system. -
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(4) Tires
Unusual vibration of the steering wheel and seats or pulling to one side on the straight and level roads
may indicates the uneven tire inflation pressure or poor wheel balance. -
(5) Steering and suspension system
Inspect the front and rear suspension and the steering system for damage, looseness or missing
parts, signs of wear or lack of lubrication. Inspect the power steering line and the hoses for
connection, leak, crack and chafing. Inspect the drive axle boot and seals for damage, tear or leak.
Replace or repair the system if necessary. -
(6) Engine oil
Check the oil level when the engine is still warm and add the specified engine oil if necessary. -
(7) Coolant
Check the coolant level in the coolant reservoir, coolant conditions (contamination, foreign material),
and hoses for damage and leak. Replace or add the Ssangyong genuine coolant, if needed. -
(8) Engine drive belt
Check all drive belts on the engine for wear, crack and looseness. Retighten or replace the belt, if
needed. -

1116-01
Name Size Quantity Tightening torque
Intake manifold lower bracket bolt M8 X 1.25 X 16 4
Exhaust manifold nut - 7
Heat protector bolt M6 X 1.0 X 25 7
Oil jet bolt - 4
Oil pump bolt M8 X 1.25 X35 3
Oil filter assembly assembly bolt M8 X 1.25 X30 3
Oil filter assembly assembly bolt M8 X 1.25 X65 1
Water pump bolt M6 X 1.0 X22 1
Belt tensioner upper bolt M8 X 1.25 X30 1
Belt tensioner lower bolt M10 X 1.5 X55 1
Water pump pulley bolt M6 X 1.0 X12 4
Thermostat bolt M6 X 1.0 X22 3
Coolant outlet port bolt M6 X 1.0 X22 3
Coolant pipe mounting bolt M6 X 1.0 X14 3
Bypass hose clamp M24 2
EPS idler pulley - 1
Engine mountinf stud bolt - 2
Engine front mounting bolt M10 X 45 3
Engine front mounting bolt M10 X 77 1
Engine front hanger bracket M8 X 1.25 X 20 2
Engine rear hanger bracket M8 X 1.25 X 20 4
A/C compressor bolt - 4
Alternator bolt M10 4
Start motor bolt M10 4 Max. 48Nm
Power steering braket bolt M8 X 1.25 X 50

1990-01
Function
Appearance Type and function
Front mounting: Bracket + Insulator Type: Rubber type mounting
Function: support torque reaction
Rear mounting: Bracket + Insulator Type: Rubber type mounting
Function: support torque reaction
Left mounting: Bracket + Insulator Type: Rubber type mounting Function:
- support power train rod
- support torque reaction
Rear mounting: Bracket + Insulator and D-damper Type: Hydraulic type mounting Function:
- support power train rod
- power train bounce vibration absorber
- support torque reaction

1) Timing Gear Case Cover
Features
Major function: Protecting the chain drive system, minor function: Shielding the chain noise
Timing gear case cover prevents the oil from leaking.
The crankshaft front seal and the engine mounting bracket are installed on the timing gear case
cover. -
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Timing gear case cover
Do not touch the inner lip of crankshaft front seal installed on the timing gear case cover. -

3. CAUTIONS
Do not park the vehicle on flammable materials, such as grass, leaves and carpet.
Do not touch the catalyst or the exhaust gas ignition system when the engine is running.
If a misfire occurs in the combustion chamber or the emission of pollutant exceeds the specified level,
the catalyst can be damaged.
When servicing or replacing components of the exhaust system, makes sure that the components
are positioned at regular intervals from all other parts of the under body.
Be careful not to damage the exhaust system when lifting the vehicle from its side.
All components and body parts of the engine exhaust system should be inspected for crack, damage,
air hole, part loss and incorrect mounting location. Also check for any deformation which can result in
exhaust gas drawn into the vehicle.
Make sure that the exhaust pipe is cooled down sufficiently before working on it because it is still hot
right after the engine is stopped.
Wear protective gloves when removing the exhaust pipe. -
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Problem Possible Cause Action
Coolant
level is too low
Coolant
temperature is
too high
2. INSPECTION
Leak from the radiator
Leak from the coolant auxiliary tank
Leak from the heater core -
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Leak from the water inlet cap
Leak from the thermostat housing -
-Reconnect the hose or replace the
clamp
Change the hose -
- Leak from the coolant hose connections
Damaged coolant hose -
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Change the gasket
Change the water pump -
- Leak from the water pump gasket
Leak from the water pump internal seal -
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Tighten the bolts to the specified
torque
Change the cylinder head gasket -
- Incorrect tightening torque of the cylinder
head bolts
Damaged cylinder head gasket -
-Change the water inlet cap gasket
Change the thermostat sealing -
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Coolant leakage (Coolant level is low)
Improper coolant mixture ratio
Kinked coolant hose -
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-Add coolant
Check the coolant concentration
(Anti-freeze)
Repair or replace the hose -
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Defective thermostat
Defective water pump
Defective radiator
Defective coolant auxiliary tank or tank
cap -
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-Change the thermostat
Change the water pump
Change the radiator
Change the coolant auxiliary tank or
tank cap -
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-Change the radiator
Change the coolant auxiliary tank
Change the heater -
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Cracks on the cylinder block or
cylinder head
Clogged coolant passages in the
cylinder block or cylinder head -
-Change cylinder block or cylinder
head
Clean the coolant passage -
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Clogged radiator core -
Replace the sensor or repair the
related wiring - Improper operation of cooling fan -Clean the radiator core -
Defective temperature sensor or faulty
wiring -Replace the cooling fan or repair the
related circuit -

1452-01
Maintenance
If the charge warning lamp ( ) on the instrument cluster comes on while driving, there is a malfunction
in the charge system including the battery. Therefore, carrying out the system check is needed.
Make sure that the battery cables are firmly connected.
If the terminals are corroded, clean them with a wire brush or sandpapers.
Always disconnect the battery cables with the ignition key removed. When disconnecting the battery
cables with the ignition key turned to ON or ACC position, several electric units can be damaged due
to sudden voltage change.
Check the battery for crack, damage or fluid leaks. Replace it if necessary.
Wipe out the battery fluid on the battery surface using a rubber glove and a clean cloth wetted with
soapy water. -
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