2012 SSANGYONG NEW ACTYON SPORTS ignition

3) CIRCUIT IDENTIFICATION SYMBOL
Identification Symbol Meaning
C Connector
D Diode
Ef Fuse in engine room fuse & relay box
F Fuse in passenger room fuse box
G Ground
S Splice pack (Junction connector)
5) WIRING HARNESS COLOR IDENTIFICATION
Abbreviation Color Abbreviation Color
Br Brown Sb Sky Blue
G Green R Red
V Violet L Blue
P Pink Y Yellow
W White Gr Gray
Gr Orange B Black
Lg Light Green
6) HOW TO CHECK TERMINAL NUMBER OF CONNECTOR
Terminal number is given based on Female Terminal Male Connector ▶
ex) Terminal Number 4 of C901 connection -
Power supply No. Power supply condition
15Battery Voltage (B+) supply in Ignition Switch “ON” and “ST” (IGN 1)
15ABattery Voltage (B+) supply in Ignition Switch “ON” (IGN 2)
15C<00690088009b009b008c009900a00047007d00960093009b0088008e008c0047004f0069005200500047009a009c00970097009300a000470090009500470070008e00950090009b0090009600950047007a009e0090009b008a008f004702c80076007502
c9004700880095008b004702c80068006a006a02c9>
30 Battery Voltage (B+) supply directly regardless of Ignition Switch
31 Ground connected to battery (-)
58Battery Voltage (B+) supply in Head Lamp Switch 1st and 2nd step
(Illumination circuit)
4) FUNCTION OF POWER SUPPLY LINE (NUMBER)

04-6
1. OVERVIEW
The intake system for D20DTR engine is equipped with a throttle body which includes a flap. This
flap is controlled by an electrical signal to cut off the intake air entering to the engine when the
ignition switch is turned off. Because of this, the shape of the intake manifold has been changed
and improved HFM sensor is newly adopted to control the intake air volume more precisely.
2. COMPONENT
2330-01 Intercooler assembly
2313-15 HFM sensor
HFM sensor, version 6
*For more information, refer to Chapter "Engine
Control".
2313-01 Air cleaner assembly

04-111719-00
LoadEngine speed Swirl valveAmount of
swirlRemarks
Low speed,
Low loadbelow 3,000
rpmClosed HeavyIncreased EGR ratio, better air-fuel
mixture (reduce exhaust gas)
High speed,
High loadover 3,000 rpm Open LightIncrease charge efficiency, higher
engine power
The variable swirl valve actuator operates
when turning the ignition switch ON/OFF
position to open/close the swirl valve. In this
period, the soot will be removed and the
learning for swirl valve position is performed.
Swirl: This is the twisted (radial) air flow along the cylinder wall during the intake stroke. This
stabilizes the combustion even in lean air-fuel mixture condition.
Swirl valve
3) Features
Swirl and air intake efficiency
To generate the swirl, the intake port should be serpentine design. This makes the resistance
in air flow. The resistance in air flow in engine high speed decreases the intake efficiency.
Eventually, the engine power is also decreased, Thus, the swirl operation is deactivated in high
speed range to increase the intake efficiency.
Relationship between swirl and EGR
To reduce Nox, it is essential to increase EGR ratio. However, if EGR ratio is too high, the PM
also could be very higher. And, the exhaust gas should be evenly mixed with newly aspired air.
Otherwise, PM and CO are dramatically increased in highly concentrated exhaust gas range
and EGR ratio could not be increased beyond a certain limit. If the swirl valve operates in this
moment, the limit of EGR ratio will be higher. -
-
4) Relationship between swirl and fuel injection pressure
The injector for DI engine uses the multi hole design. For this vehicle, there are 8 holes in injector.
If the swirl is too strong, the injection angles might be overlapped and may cause the increased
PM and insufficient engine power. Also, if the injection pressure is too high during strong swirl, the
injection angles might be overlapped. Therefore, the system may decreases the fuel injection
pressure when the swirl is too strong.

05-4
2. CAUTIONS
Do not park the vehicle on flammable materials, such as grass, leaves and carpet.
Do not touch the catalyst or the exhaust gas ignition system when the engine is running.
If a misfire occurs in the combustion chamber or the emission of pollutant exceeds the
specified level, the catalyst can be damaged.
When servicing or replacing components of the exhaust system, makes sure that the
components are positioned at regular intervals from all other parts of the under body.
Be careful not to damage the exhaust system when lifting the vehicle from its side.
All components and body parts of the engine exhaust system should be inspected for crack,
damage, air hole, part loss and incorrect mounting location. Also check for any deformation
which can result in exhaust gas drawn into the vehicle.
Make sure that the exhaust pipe is cooled down sufficiently before working on it because it is
still hot right after the engine is stopped.
Wear protective gloves when removing the exhaust pipe. -
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-
-
-
-
-
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09-4
2. INSPECTION
1) Alternator Output Test
Item How to check DTC set value / Action
Output
current
B terminal
current
Rotor
coil
resistance
L terminal
voltage
Disconnect the cable connected to the
B terminal on the alternator. Connect
one end of the ammeter to the B
terminal and the other end to the cable
connected to the B terminal.
Measure the maximum output value.
(Maintain the engine speed between
2,500 and 3,000 rpm.)
(Turn the headlamp and all the electrical
switches on.) 1.
2.Pass: If the measured current is
45 A or higher.
Fail: If the measured current is
less than 45 A.
Check the current of the B
terminal. -
-
-
Move the gear selector lever to the
neutral position.
Maintain the engine speed at 2,500 rpm
with the vehicle unloaded.
(Turn all the electrical switches off.) 1.
2.Open circuit: If the measured
current is 5 A or higher. -
Disconnect the negative cable from the
battery.
Remove the B terminal and turn off the
ignition switch.
Measure the resistance between the L
and F terminals with an ohmmeter. 1.
2.
3.Pass: If the measured resistance
is between 3 and 6 Ω.
Faulty rotor coil or slip ring: If the
measured resistance is less than
3 Ω or greater than 6 Ω. -
-
Connect the B terminal wiring.
Measure the voltage with the engine
running. 1.
2.Specification: 12.5 V to 14.5 V
Faulty IC regulator or field coil: If
the measured voltage is 14.5 V
or higher. -
-
Disconnect the negative battery cable.
Connect the negative cable again after connecting the ammeter. -
-

09-51451-01
2) Troubleshooting for Alternator
Item Cause Action
Overcharged
batteryDefective alternator voltage regulator
Replace the alternator
Defective voltage detection wiring Repair or replace
Loose alternator drive belt Adjust the belt tension or replace
Discharged batteryPoor connection of related circuit or
open circuitRetighten the loose connection or
repair open circuit
Defective alternator voltage regulator
Replace the alternator
Defective alternator voltage regulator
Replace the alternator
Terminated battery Replace the battery
Defective ground Repair
Charge warning
lamp does not
come on when
turning on ignition
switch with engine
stoppedDefective alternator voltage regulator
Replace the alternator
Open circuit in charge warning lamp,
fuse or wiringReplace or repair the charge
warning lamp or fuse
Defective ignition switch Replace the ignition switch
Defective ground of alternator circuit Repair
Charge warning
lamp is not turned
off after starting
engineDefective alternator voltage regulator
Replace the alternator
Corroded or worn battery cableRepair or replace the battery cable
Loose alternator drive belReplace the batteryAdjust the belt
tension or replace the belt
Defective wiring harness Repair or replace

09-91451-01
If the charge warning lamp ( ) on the instrument cluster comes on while driving, there is a
malfunction in the charge system including the battery. Therefore, carrying out the system check
is needed.
(4) Maintenance
Make sure that the battery cables are firmly connected.
If the terminals are corroded, clean them with a wire brush or sandpapers.
Always disconnect the battery cables with the ignition key removed. When disconnecting the
battery cables with the ignition key turned to ON or ACC position, several electric units can be
damaged due to sudden voltage change.
Check the battery for crack, damage or fluid leaks. Replace it if necessary.
Wipe out the battery fluid on the battery surface using a rubber glove and a clean cloth wetted
with soapy water. -
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-
-

11-4
2. TROUBLESHOOTING
ProblemPossible Cause　Action
Engine will not
crankLow battery voltage Charge or replace
Loose, corroded or damaged battery cable
Repair or replace
Faulty starter or open circuit
Faulty ignition switch or blown fuse Repair or replace
Poor engine ground Repair
Engine cranks too
slowLow battery voltage Charge or replace
Loose, corroded or damaged battery cable
Repair or replace
Faulty starter
Starter does not
stopFaulty starter
Faulty ignition switch Replace
Engine cranks
normally, but does
not startBroken pinion gear or faulty starter
Replace the starter
Broken flywheel ring gear Replace
Open circuit Repair