13B-455V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC225RAIL PRESSURE REGULATOR
NOTESPerform this fault finding procedure:
– following interpretation of an unresolved fault
– following an inconsistency recorded in the parameters,
– following a customer complaint (starting problems, engine speed instability, injection
noise).
STEP 1
Check the continuity and absence of interference resistance on the following connection:
•3RG between the components 120 and 1198.
Check the + 12 V after relay supply to the rail pressure regulator (DRV) of the following connection:
•3FB of component 1198.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Run command AC225, if you can hear a slight whistling noise and rattling from the pressure regulator, go to step
2, otherwise, check the operation of the computer output stage:
Vehicle under + after ignition feed, clear the faults displayed by the diagnostic tool.
With the voltmeter in the direct current position:
With the rail pressure regulator connected, connect the voltmeter earth lead to connection3RG of
component1198 and the positive lead to connection3FB of component1198. Run command AC225, the
voltmeter should display four successive voltages between 2 V and 2.4 V.
If the measurement is not correct, contact the Techline.
STEP 2
EDC16CP33_V18_AC225 / EDC16CP33_V1C_AC225 / EDC16CP33_V54_AC225 / EDC16CP33_V20_AC225 / EDC16CP33_V58_AC225 /
EDC16CP33_V5C_AC225 / EDC16CP33_V24_AC225 / EDC16CP33_V04_AC225 / EDC16CP33_V08_AC225 / EDC16CP33_V44_AC225 /
EDC16CP33_V4C_AC225 / EDC16CP33_V34_AC225 / EDC16CP33_V38_AC225 / EDC16CP33_V74_AC225 / EDC16CP33_V28_AC225 /
EDC16CP33_V62_AC225 / EDC16CP33_V26_AC225 / EDC16CP33_V60_AC225
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-456V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC225
CONTINUED
STEP 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is working, and then interpret parameter PR038 Rail pressure.
If these checks do not reveal any faults, replace the rail regulator.
in the event of rail underpressure:
Check the correct operation of the rail pressure sensor, as well as the interpretation of parameter PR038.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors: run Test 10 Incorrect injector operation.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the rail pressure regulator using ALP7 Rough idling.
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the rail pressure regulator.
– If it does not stall, stabilise the engine speed at 2000 rpm (1 minute) then depress the accelerator fully until the
maximum engine speed imposed by the computer is obtained (~5500 rpm). The maximum rotation speed of the
engine must be stabilised in the time taken to fully depress and then fully release the pedal. This test is carried
out with no load (engine in neutral).
– If the engine stalls, contact the Techline
If the engine does not start or there is no timing, first replace the rail pressure regulator.
If the fault is still present, contact the Techline
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-457V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC226PUMP PRESSURE REGULATOR
NOTESPerform this fault finding procedure:
– following interpretation of an unresolved fault
– following an inconsistency recorded in the parameters,
– following a customer complaint (starting problems, engine speed instability, injection
noise).
STEP 1
Check the continuity and absence of interference resistance on the following connection:
•3HI between the components 120 and 1105.
Check the + 12 V after relay supply to the pump pressure regulator (MPROP) of the following connection:
•3FB of component 1105.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Run command AC226, if you can hear a slight whistling noise and rattling from the pressure regulator, go to step
2, otherwise, ensure that the computer output stage is functioning correctly:
Vehicle under + after ignition feed, clear the faults displayed by the diagnostic tool.
With the voltmeter in the direct current position:
With the pump pressure regulator connected, connect the voltmeter earth lead to connection3HI of
component1105 and the positive lead to connection3FB of component1105. Run command AC226, the
voltmeter must display four successive voltages between 2 V and 2.4 V.
If the measurement is not correct, contact the Techline.
STEP 2
EDC16CP33_V18_AC226 / EDC16CP33_V1C_AC226 / EDC16CP33_V54_AC226 / EDC16CP33_V20_AC226 / EDC16CP33_V58_AC226 /
EDC16CP33_V5C_AC226 / EDC16CP33_V24_AC226 / EDC16CP33_V04_AC226 / EDC16CP33_V08_AC226 / EDC16CP33_V44_AC226 /
EDC16CP33_V4C_AC226 / EDC16CP33_V34_AC226 / EDC16CP33_V38_AC226 / EDC16CP33_V74_AC226 / EDC16CP33_V28_AC226 /
EDC16CP33_V62_AC226 / EDC16CP33_V26_AC226 / EDC16CP33_V60_AC226
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-458V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC226
CONTINUED
STEP 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is working, and then interpret parameter PR038 Rail pressure.
If these checks do not reveal any faults, replace the pump regulator.
in the event of rail underpressure:
Check the correct operation of the rail pressure sensor, as well as the interpretation of parameter PR038.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors: run Test 10 Poor injector operation in this document.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the pump pressure regulator by applying (see ALP 7 Rough idle).
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the pump regulator.
– If the engine does not stall, stabilise the engine speed at 2000 rpm (1 minute) then depress the accelerator
pedal fully until the maximum engine speed imposed by the computer is obtained (~5500 rpm). The maximum
rotation speed of the engine must be stabilised in the time taken to fully depress and then fully release the pedal.
This test is carried out with no load (engine in neutral).
– If the engine stalls, contact the Techline
If the engine does not start or does not stall, first replace the pump regulator.
If the fault is still present, contact the techline.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-459V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
MT001TURBOCHARGING FUNCTION
NOTESPerform this fault finding procedure:
– following the interpretation of a fault concerning the air line which cannot be rectified,
– following an inconsistency found in the parameters concerning the air line
(turbocharging pressure or inlet air flow),
– following a customer complaint (starting faults, engine speed instability, lack of
power).
NOTESThis fault finding mode allows you to check dynamically certain mechanical components
on the engine.
To do this, the engine will run a 4-phase cycle which will enable the entire air line to be
checked: air filter, air flowmeter, duct (hoses), air refrigerant, turbocharging pressure
sensor, turbocharger, inlet manifold, exhaust manifold and exhaust pipe.
This test lasts for approximately 50 seconds.
Interpretation of test results:
The data recorded during this test is displayed in the DATA section.
- Identify any data which is outside the tolerance range and apply the different Monitool fault finding procedures
if necessary.
Introduction:
Engine parameters used during this test:
– PR055 Engine speed
– PR035 Atmospheric pressure
– PR059 Inlet air temperature
– PR064 Coolant temperature
–PR132 Air flow
– PR041 Turbocharging pressure
– PR051 EGR valve position feedback
EDC16CP33_V04_MT001 / EDC16CP33_V44_MT001
EDC16CP33
Program No.: C4
Vdiag No.: 04, 44
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-460V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
MT001
CONTINUED 1
Test procedure: the test on the M9R engine comprises 4 phases:
Duration
(in milliseconds)Parameter
observed
Phase 05000Engine conditioning, checking the different systems
needed for the test.
Engine speed actuation,
Phase 115000Selection of the turbocharger control's minimum stop.
Phase 215000Selection of the turbocharger control's maximum stop.
Phase 315000Selection of the turbocharger control's minimum stop.
Phase 0 deals with conformity; fault finding data is not recorded during this phase.
The measurements are only taken during phases 1, 2 and 3.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 44
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-461V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
MT001
CONTINUED 2
PHASE 1:
Preliminary test:
Engine speed between: 2480 rpm < X < 2520 rpm
Coolant temperature > 70°C
EGR valve feedback position < 1%
If data from the preliminary checks indicates a non-conformity, check the fuel circuit then contact the Techline.
Interpretation:
If, during phase 1, no data is outside the maximum and minimum limits for each variable, interpret the Monitool
analysis for phase 2.
Faults, Values outside the limitsThreshold Fault finding procedure
Air flow < Minimum thresholdMinimum threshold < Turbocharging
pressure < maximum thresholdFault finding procedure Monitool no. 1
Turbocharging pressure < minimum
thresholdFault finding procedure Monitool no. 2
Turbocharging pressure > maximum
thresholdContact Techline
Air flow > maximum thresholdMinimum threshold < Turbocharging
pressure < maximum thresholdFault finding procedure Monitool no. 3
Turbocharging pressure < minimum
thresholdContact Techline
Turbocharging pressure > maximum
thresholdContact Techline
Turbocharging pressure
< minimum thresholdMinimum threshold < Air flow
< maximum thresholdFault finding procedure Monitool no. 4
Air flow < Minimum threshold
Fault finding procedure Monitool no. 2
Air flow > maximum threshold Contact Techline
Turbocharging pressure
> maximum thresholdMinimum threshold < Air flow
< maximum thresholdFault finding procedure Monitool no. 5
Air flow < Minimum threshold Contact Techline
Air flow > maximum threshold Contact Techline
EDC16CP33
Program No.: C4
Vdiag No.: 04, 44
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-462V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
MT001
CONTINUED 3
Fault finding procedure Monitool no. 1:
– Check the fitting of the air flowmeter (direction of fitting to be observed).
– Check the tightness of the different air flowmeter clips.
– Check the + 5 V supply of connection 3KJ of component 799.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
– Check that there are no air leaks between the air flowmeter and the turbocharger.
– Run Test 5 Air flowmeter: check that there is no dust on the sensors.
If the checks do not reveal any non-conformity and the fault is still present, change the air flowmeter. Attach a
screen copy of the Monitool results.
Monitool no. 2 fault finding procedure:
– Measure the internal resistance of the turbocharger control solenoid valve by applying the interpretation of
DF054 Turbocharging solenoid valve control circuit.
– Check the connection of all the air hoses and the tightness of the clips.
– Check the condition of the air filter and replace it if necessary.
– Check that the exhaust pipe is not clogged, run Test 1 Exhaust pipe check.
–Apply Test 7 Variable geometry turbocharger control.
– Check that there are no leaks around the exhaust manifold.
– Check that there is no clogging obstructing the air refrigerant.
– Check that there are no air leaks on the engine (compression test).
If the checks do not reveal any non-conformity and the fault is still present, replace the turbocharger. Attach a
screen copy of the Monitool results.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 44
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.