13B-12V12 MR-372-J84-13B300$030.mif
DIESEL INJECTION
Fault finding – System operation13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
a. The computer:
Determines the injection pressure value necessary for the correct operation of the engine; the pressure can reach
1600 bar in the rail and it must be constantly regulated.
Checks that the pressure value is correct by analysing the value transmitted by the pressure sensor located on
the rail.
Determines the injection duration required to deliver the right quantity of diesel fuel and the moment when injection
should start. Controls each injector electrically and individually after determining these two values.
The quantity of fuel injected is determined by:
– Engine speed (Crankshaft + Cam for synchronisation).
– Accelerator pedal.
– Turbocharging pressure.
– Coolant temperature,
– Inlet air temperature.
–Air flow
– Pressure in the rail.
– Vehicle speed.
The computer manages:
– idling regulation,
– exhaust gas flow reinjection to the inlet,
– fuel supply check (advance, flow and rail pressure),
– the fan assembly control,
– the air conditioning (cold loop function),
– cruise control/speed limiter function,
– pre-post heating control,
– indicator lights control via the multiplex network,
– the operation of the catalysed particle filter,
– turbocharging pressure.
The high pressure pump is supplied at low pressure by an integrated low pressure pump (transfer pump).
It supplies the rail, the pressure in which is regulated by:
–the pressure regulator on the rail (DRV) for starting phases, starting the engine when cold (increase in
temperature to heat the diesel circuit) and when throttling-off,
–the pressure regulator on the pump (MPROP) for all other phases (90% of cases).
As natural leaks in piezoelectric injectors are very low, opening the pressure regulator (DRV) is the only quick
method of dumping the rail pressure and it prevents overpressure when injection is restarted.
The pressure regulator on the pump (MPROP) enables the high pressure pump to supply just the exact quantity
of diesel fuel required to maintain the rail pressure. This component minimises the heat generated and improves
engine output.
Note:
Each piezoelectric injector is connected to the return rail. The injector return rail is kept pressurised by a
mechanical valve at the end of the return rail with a 10 bar calibration (by comparison, solenoid injectors used to
return directly into the common fuel return circuit). This feature is linked to the operation of piezoelectric injectors.
13B-13V12 MR-372-J84-13B300$030.mif
DIESEL INJECTION
Fault finding – System operation13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Fuel surplus from the pump, injector return rail or rail is collected in a low pressure "octopus manifold" and is then
sent to the fuel filter, providing that the fuel is cold (recirculation), and then to the tank.
The system can inject diesel fuel into the engine at a pressure of up to 1600 bar. Before each operation, check that
the injector rail is depressurised and that the fuel temperature is not too high.
You must respect the cleanliness guidelines and safety advice specified in this document for any work on the high
pressure injection system.
Removal of the internal parts of the pump and injectors is prohibited. Only the fuel pressure regulator (or actuator)
on the high pressure pump (MPROP), the fuel pressure regulator (or actuator) on the injector rail (DRV) or the diesel
temperature sensor can be replaced.
For safety reasons, it is strictly prohibited to undo a high pressure pipe union when the engine is running.
It is not possible to remove the pressure sensor from the fuel rail because this may cause circuit contamination
faults. If the pressure sensor fails, replace the pressure sensor, the rail and the high pressure pipes.
Some vehicles have a presence sensor mounted in the filter for detecting water in the diesel. If there is water in
the diesel fuel, the orange "Injection and pre-post heating" warning light will come on.
Supplying + 12 V directly to any component in the system is prohibited.
Ultrasonic decoking and cleaning are prohibited.
Never start the engine unless the battery is connected correctly.
Disconnect the injection computer when carrying out any welding work on the vehicle.
b. The connections between the vehicle's various computers are multiplexed.
The electronic system fitted in this vehicle is multiplexed.
This enables dialogue between the various vehicle computers. As a result:
– the fault warning lights on the instrument panel are lit by the multiplex network,
– vehicle faults are displayed by the multiplex network,
– the vehicle speed sensor on the gearbox is not needed.
The vehicle speed signal on the instrument panel is sent by the ABS computer via the multiplex network. The vehicle
speed signal is mainly used by the injection computer, the airbag computer and the automatic transmission
computer (if the vehicle is fitted with this).WARNING:
The engine must not operate with:
– Diesel fuel containing more than 10% diester,
– petrol, even in tiny quantities.
Note:
For the M9R 724 (Vdiag 5C and 58):
The engine is limited to 3000 rpm if the vehicle is stationary or if the vehicle speed is less than 4 mph (7 km/h)
and if the engine is warm.
13B-19V12 MR-372-J84-13B300$030.mif
DIESEL INJECTION
Fault finding – System operation13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Warning light management:
Instrument panel display
The computer displays certain information on the instrument panel relating to engine operation. This concerns five
functions:
– the pre-postheating warning light,
– the coolant temperature warning light,
–the level 1 fault warning light (non-critical fault),
–the level 2 fault warning light (emergency stop),
–the EOBD (European On Board Diagnostic) warning light,
These six functions are represented by 3 warning lights and/or messages displayed by the on-board computer.
Orange pre-post heating/non-critical fault SERVICE warning light (severity 1)
This light is used both as an in-operation indicator light and as a system fault indicator:
– Continuously lit with + after ignition feed:
Indicates preheating of the spark plugs.
– Continuously lit with the Check injection message:
Indicates a level 1 fault (involving operation of the injection system in defect mode).
The driver should have the repairs carried out as soon as possible.
Temperature / red emergency STOP warning light (level 2)
This indicator light is used both as an in-operation indicator light and as a system fault warning light. It lights up for
3 seconds after the ignition is switched on (automatic test procedure managed by the instrument panel):
– Continuously lit:
Indicates engine overheating (the driver is free to choose whether or not to stop the vehicle).
– Continuously lit with the faulty injection message:
Indicates a level 2 fault (In this case, the injection is automatically cut after a few seconds).
The driver should carry out repairs as soon as possible.
ORANGE Excessive pollution EOBD warning light
Symbolised by an engine, it lights up for approximately 3 seconds when the ignition is switched on.
This warning light comes on if the system has one or more EOBD faults.
This warning light is used to alert the driver to injection faults that could lead to excessive pollution, or if the EOBD
system (European On Board Diagnostic) has been deactivated.
The injection computer requests illumination of the EOBD warning light for a present fault only after three
consecutive driving cycles.
The 3 second visual inspection when the ignition is switched on (automatic test procedure managed by the
instrument panel) is carried out by the injection computer.
Special particle filter ORANGE warning light or warning message (depending on instrument panel)
Only for Vdiag: 18, 1C, 54, 20, 58, 5C, 24, 26 and 60.
This warning light or message is used to warn the driver that the particle filter is loaded with particles, (see the soot
weight thresholds for illumination of the warning light for fault DF312 Speed request) due to driving conditions which
were not suitable for regeneration to take place. The driver must then drive as soon as possible at an average speed
of 48 mph (80 km/h) subject to the road conditions and authorised speed limits, until the warning light goes out.
13B-31
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF001
PRESENT
OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to +12 V
NOTESPriorities when dealing with a number of faults:
– DF046 Battery voltage.
Conditions for applying the fault finding procedure to a stored fault:
If the fault is declared present after:
– the ignition is switched on,
– starting the engine,
– a road test.
Special notes:
If the fault is present:
– the thermoplungers are no longer controlled,
– the coolant temperature: PR064 Coolant temperature is fixed at 119°C (with the
engine running),
– the preheating phase lasts longer than 4 seconds,
– the low-speed fan assembly is continuously supplied,
– the high speed fan assembly is continuously supplied (for Vdiag 20, 24, 58, 5C, 26,
28, 60, 62),
– smoke may be emitted from the exhaust,
– noise may be heard when hot starting.
The level 1 warning light is illuminated.
The EOBD (European On Board Diagnostic) warning light is lit (for Vdiag 20, 24, 58,
5C, 26, 28, 60, 62)
Use bornier Elé.1681 for any operations on the computer connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
EDC16CP33_V18_DF001 / EDC16CP33_V1C_DF001 / EDC16CP33_V54_DF001 / EDC16CP33_V20_DF001 / EDC16CP33_V58_DF001 /
EDC16CP33_V5C_DF001 / EDC16CP33_V24_DF001 / EDC16CP33_V04_DF001 / EDC16CP33_V08_DF001 / EDC16CP33_V44_DF001 /
EDC16CP33_V4C_DF001 / EDC16CP33_V34_DF001 / EDC16CP33_V38_DF001 / EDC16CP33_V74_DF001 / EDC16CP33_V28_DF001 /
EDC16CP33_V62_DF001/ EDC16CP33_V26_DF001 / EDC16CP33_V60_DF001
DIESEL INJECTION
Fault finding – Interpretation of faults
13B-34
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF002
PRESENT
OR
STOREDAIR TEMPERATURE SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to +12 V
NOTESPriorities when dealing with a number of faults:
– DF046 Battery voltage.
Conditions for applying the fault finding procedure to a stored fault:
If the fault is declared present after:
– the ignition is switched on,
– starting the engine,
– a road test.
Special notes:
If the fault is present:
–The EOBD (European On Board Diagnostic) warning light is lit.
– the thermoplungers are inhibited,
– the inlet air temperature is in defect mode, PR059 Inlet air temperature = 20°C (with
the engine running).
The air temperature sensor is integrated into the air flowmeter.
Use bornier Elé. 1681 for all operations on the engine management computer
connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
EDC16CP33_V18_DF002 / EDC16CP33_V1C_DF002 / EDC16CP33_V54_DF002 / EDC16CP33_V20_DF002 / EDC16CP33_V58_DF002 /
EDC16CP33_V5C_DF002 / EDC16CP33_V24_DF002 / EDC16CP33_V04_DF002 / EDC16CP33_V08_DF002 / EDC16CP33_V44_DF002 /
EDC16CP33_V4C_DF002 / EDC16CP33_V34_DF002 / EDC16CP33_V38_DF002 / EDC16CP33_V74_DF002 / EDC16CP33_V28_DF002 /
EDC16CP33_V62_DF002/ EDC16CP33_V26_DF002 / EDC16CP33_V60_DF002
13B-37
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF004
PRESENT
OR
STOREDTURBOCHARGING PRESSURE SENSOR CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF:Consistency between turbocharging pressure and atmospheric pressure.
NOTESPriorities when dealing with a number of faults:
– DF011 Sensor supply voltage no. 1.
– DF046 Battery voltage.
Conditions for applying the fault finding procedure to a stored fault:
If the fault is declared present after:
– the ignition is switched on,
– starting the engine,
– a road test.
Special notes:
Use bornier Elé.1681 for any operations on the injection computer connectors.
If the fault is present:
– engine torque limited,
– turbocharging pressure is in defect mode, PR041 Turbocharging pressure = 0.75
bar,
–the level 1 and EOBD (European On Board Diagnostic) warning lights are lit.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
EDC16CP33_V18_DF004 / EDC16CP33_V1C_DF004 / EDC16CP33_V54_DF004 / EDC16CP33_V20_DF004 / EDC16CP33_V58_DF004 /
EDC16CP33_V5C_DF004 / EDC16CP33_V24_DF004 / EDC16CP33_V04_DF004 / EDC16CP33_V08_DF004 / EDC16CP33_V44_DF004 /
EDC16CP33_V4C_DF004 / EDC16CP33_V34_DF004 / EDC16CP33_V38_DF004 / EDC16CP33_V74_DF004 / EDC16CP33_V28_DF004 /
EDC16CP33_V62_DF004/ EDC16CP33_V26_DF004 / EDC16CP33_V60_DF004
13B-40
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF007
PRESENT
OR
STOREDRAIL PRESSURE SENSOR CIRCUITCC.0: Short circuit to earth
CO.1: Open circuit or short circuit to +12 V
1.DEF: Below minimum threshold
2.DEF: Above maximum threshold
NOTESPriorities when dealing with a number of faults:
– DF013 Sensor supply voltage no. 3.
Conditions for applying the fault finding procedure to a stored fault:
If the fault is declared present after:
– the ignition is switched on,
– starting the engine,
– a road test.
Special notes:
If the fault is present,
– the rail pressure is in defect mode, PR038 Rail pressure ≤ 1150 bar,
–the level 1 warning light is illuminated,
– particle filter regeneration is inhibited.
Use bornier Elé. 1681 for any operations on the injection computer connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
EDC16CP33_V18_DF007 / EDC16CP33_V1C_DF007 / EDC16CP33_V54_DF007 / EDC16CP33_V20_DF007 / EDC16CP33_V58_DF007 /
EDC16CP33_V5C_DF007 / EDC16CP33_V24_DF007 / EDC16CP33_V04_DF007 / EDC16CP33_V08_DF007 / EDC16CP33_V44_DF007 /
EDC16CP33_V4C_DF007 / EDC16CP33_V34_DF007 / EDC16CP33_V38_DF007 / EDC16CP33_V74_DF007 / EDC16CP33_V28_DF007 /
EDC16CP33_V62_DF007/ EDC16CP33_V26_DF007 / EDC16CP33_V60_DF007
13B-44
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF011
PRESENT
OR
STOREDSENSOR FEED VOLTAGE NO. 1
1.DEF: Above maximum threshold
2.DEF: Below minimum threshold
NOTESConditions for applying the fault finding procedure to a stored fault:
If the fault is declared present after:
– the ignition is switched on.
– starting the engine,
– a road test.
Special notes:
If the fault is present,
– air conditioning is switched off,
– engine torque limited,
– cruise control/speed limiter function is switched off,
– thermoplungers are switched off
– the EGR function is disabled by the engine management computer.
– Safe mode on the accelerator pedal sensor: gang 2 value used instead of gang 1,
– particle filter regenerations when driving are inhibited.
the level 1 and EOBD (European On Board Diagnostic) warning lights are lit.
Use bornier Elé. 1681 for all operations on the engine management computer
connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
EDC16CP33_V18_DF011 / EDC16CP33_V1C_DF011 / EDC16CP33_V54_DF011 / EDC16CP33_V20_DF011 / EDC16CP33_V58_DF011 /
EDC16CP33_V5C_DF011 / EDC16CP33_V24_DF011 / EDC16CP33_V04_DF011 / EDC16CP33_V08_DF011 / EDC16CP33_V44_DF011 /
EDC16CP33_V4C_DF011 / EDC16CP33_V34_DF011 / EDC16CP33_V38_DF011 / EDC16CP33_V74_DF011 / EDC16CP33_V28_DF011 /
EDC16CP33_V62_DF011/ EDC16CP33_V26_DF011 / EDC16CP33_V60_DF011