2012 Lancia Flavia engine

Master Cylinder – Brake Fluid
Level Check
Check the fluid level in the master
cylinder immediately if the brake sys-
tem warning light indicates system
failure.
Check the fluid level in the master
cylinder when performing underhood
services.
Clean the top of the master cylinder
area before removing the cap. If nec-
essary, add fluid to bring the fluid
level up to the requirements described
on the brake fluid reservoir.
Overfilling of fluid is not recom-
mended because it may cause leaking
in the system.
Fluid level can be expected to fall as
the brake pads wear. Brake fluid level
should be checked when pads are re-
placed. However, low fluid level may
be caused by a leak and a checkup
may be needed.
Use only manufacturer's recom-
mended brake fluid. Refer to “Fluids,
Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for fur-
ther information.
WARNING!
 Use the manufacturer’s recom- mended brake fluid or a quality-
equivalent product. Refer to “Flu-
ids, Lubricants, and Genuine
Parts” in “Maintaining Your Ve-
hicle” for further information. Us-
ing the wrong type of brake fluid
can severely damage your brake
system and/or impair its perfor-
mance.
 To avoid contamination from for-
eign matter or moisture, use only
new brake fluid or fluid that has
been in a tightly closed container.
Keep the master cylinder reservoir
cap secured at all times. Brake
fluid in a open container absorbs
moisture from the air resulting in
a lower boiling point. This may
cause it to boil unexpectedly dur-
ing hard or prolonged braking,
resulting in sudden brake failure.
This could result in a collision.
(Continued)
WARNING!(Continued)
 Overfilling the brake fluid reser-
voir can result in spilling brake
fluid on hot engine parts, causing
the brake fluid to catch fire. Brake
fluid can also damage painted and
vinyl surfaces, care should be
taken to avoid its contact with
these surfaces.
 Do not allow petroleum based
fluid to contaminate the brake
fluid. Brake seal components
could be damaged, causing partial
or complete brake failure. This
could result in a collision.
AUTOMATIC
TRANSMISSION
The automatic transmission and dif-
ferential assembly are contained
within a single housing.
The fluid level in the automatic trans-
mission should be checked whenever
the vehicle is serviced. Operation with
an improper fluid level will greatly
reduce the life of the transmission and
the fluid.
194

Selection Of Lubricant
It is important that the proper lubri-
cant is used in the transmission to
assure optimum transmission perfor-
mance. Use the manufacturer’s rec-
ommended transmission fluid or a
quality-equivalent product. Refer to
“Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle”
for further information. It is impor-
tant that the transmission fluid be
maintained at the prescribed level us-
ing the recommended fluid.CAUTION!Using a transmission fluid other than
the manufacturer's recommended
fluid or a quality-equivalent product
may cause deterioration in transmis-
sion shift quality and/or torque con-
verter shudder. Using a transmission
fluid other than the manufactur er's
recommended fluid or a quality-
equivalent product will require more
frequent fluid and filter changes. Re-
fer to “Fluids, Lubricants, and Genu-
ine Parts” in “Maintaining Your Ve-
hicle” for further information.
Special Additives
Automatic Transmission Fluid (ATF)
is an engineered product and its per-
formance may be impaired by supple-
mental additives. Therefore, do not
add any fluid additives to the trans-
mission. The only exception to this
policy is the use of special dyes to aid
in detecting fluid leaks. In addition,
avoid using transmission sealers as
they may adversely affect seals.CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can
damage your transmission compo-
nents. Such damage is not covered
by the New Vehicle Limited War-
ranty.
Fluid Level Check
Routine fluid level checks are not re-
quired, therefore the transmission has
no dipstick. Your authorized dealer
can check your transmission fluid
level using a special service dipstick. If you notice fluid leakage or trans-
mission malfunction, visit your au-
thorized dealer immediately to have
the transmission fluid level checked.
Operating the vehicle with an im-
proper fluid level can cause severe
transmission damage.
Transmission Fluid And Filter
Changes
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
In addition, change the fluid and filter
if the transmission is disassembled for
any reason.
CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
195

WEATHER STRIP CARE –
SOFT AND HARD TOP
Lubricate all top and door glass
weather strips periodically with a
weather strip lubricant to keep them
soft and pliable.FUSES
INTEGRATED POWER
MODULE
The Integrated Power Module is lo-
cated in the engine compartment near
the air cleaner assembly. This center
contains cartridge fuses and mini
fuses. A label that identifies each
component may be printed on the in-
side of the cover. Refer to the graphic
below for FUSES/TIPM location.
Cavity
Cartridge Fuse Mini Fuse Description
1 40 Amp Green —Power Top Module
2 —20 Amp Yellow Brake Vacuum Pump
3 —10 Amp RedCenter High Mounted Stop Light (CHMSL)/
Brake Switch
4 —10 Amp Red Ignition Switch
5 —20 Amp Yellow Trailer Tow (when present)
6 —10 Amp Red Power Mirror Switch/Climate Controls
7 —30 Amp Green Ignition Off Draw (IOD) Sense 1
8 —30 Amp Green Ignition Off Draw (IOD) Sense 2
9 40 Amp Green Battery Feed – Power Seats (for versions/
markets, where provided)
10 —20 Amp Yellow Instrument Panel/Power Locks/Interior
Lights
11 —15 Amp Lt Blue Selectable Power Outlet (Inside Center Arm
Rest)
12 —20 Amp Yellow —
13 —20 Amp Yellow Ignition/Cigar Lighter
Integrated Power Module
200

2. Reach into engine compartment
and from behind the lamp assembly
and grasp the connector.
3. Rotate bulb and connector one-
quarter turn and pull outward from
assembly.CAUTION!
Do not touch the new bulb with your
fingers. Oil contamination will se-
verely shorten bulb life.
4. Pull the bulb out of the socket and
replace the bulb. 5. If the bulb comes in contact with
any oily surface, clean the bulb with
rubbing alcohol.
6. Reinsert the bulb and socket as-
sembly and rotate clockwise one-
quarter turn to secure.
FRONT TURN SIGNAL
1. Raise and prop open the hood.
2. Rotate the
bulb's electrical con-
nector one-quarter turn counter-
clockwise and remove it from the
headlamp housing.
3. Remove the bulb from the connec-
tor socket and install the replacement
bulb.
4. Install the bulb and connector as-
sembly into the headlamp housing
and rotate the connector one-quarter
turn clockwise to lock it in place. FRONT FOG LAMP
NOTE:
Access to the lamps through the
lower fascia cutout is limited. We
recommend you access the lamps
by turning the steering wheel to
allow access and remove the inner
fender shield.
1. Rotate the
bulb's electrical con-
nector one-quarter turn counter-
clockwise and remove it from the fog
lamp housing.
2. Remove the bulb from the connec-
tor socket and install the replacement
bulb.
CAUTION!
Do not touch the new bulb with your
fingers. Oil contamination will se-
verely shorten bulb life. If the bulb
comes in contact with an oily sur-
face, clean the bulb with rubbing
alcohol.
3. Install the bulb and connector as-
sembly into the fog lamp housing and
rotate the connector one-quarter turn
clockwise to lock it in place.
204

FLUID CAPACITIES
Metric
Fuel (Approximate)
All 64 Liters
Engine Oil with Filter
2.4L Engine 4.4 Liters
Cooling System*
2.4L Engine 7.3 Liters
* Includes heater and coolant recovery bottle filled to MAX level.
FLUIDS, LUBRICANTS, AND GENUINE PARTS
ENGINE
Component Fluids and Lubricants Specs (Genuine Parts)
Engine Coolant* Contact a LANCIA Dealership.
Engine Oil** SAE 5W-20 grade totally synthetic lubricant that meets FIAT Classification
9.55535-CR1, API SN, ILSAC GF-5 (SELENIA K POWER, Contractual Tech-
nical Reference N° F102.F11)
Spark Plugs ZFR5F-11 (Gap 1.1 mm)
Fuel Selection 91 Octane or higher
* Do not top up or mix with fluids
with different specifications.
** In the event of an emergency in
which the original products are not
available, lubricants with at least IL-
SAC GF-5 performance are accept- able. In this case optimum engine per-
formance is not guaranteed and the
lubricants should be replaced with
recommended products as soon as
possible at a LANCIA Dealership.
The use of products with features
lower than ILSAC GF-5 could cause
engine damage not covered by the
warranty.
206

ARRANGEMENTS FOR DEALING
WITH THE VEHICLE AT THE
END OF ITS LIFE
LANCIA has been committed for
many years to safeguarding the envi-
ronment through the constant im-
provement of its production processes
and manufacturing products that are
increasingly “eco-compatible”.
To give customers the best possible
service in terms of respecting environ-
mental laws and in response to Euro-
pean Directive 2000/53/EC govern-
ing vehicles at the end of their life,
LANCIA is offering its customers the
opportunity of handing over their ve-
hicle* at the end of its life without
incurring any additional costs.The European Directive sets out that
when the vehicle is handed over the
last keeper or owner should not incur
any expenses as a result of it having a
zero or negative market value.
In all European Union countries, until
1st January 2007, only vehicles regis-
tered after 1st July 2002 were col-
lected free of charge, while since 2007
collection has been free of charge irre-
spective of the year of registration as
long as the vehicle contains its basic
components (in particular, the engine
and bodywork) and has no additional
waste.
To hand your vehicle over at the end
of its life without extra cost, go to one
of our Dealerships or LANCIA-
authorized collection and scrapping
centres.These centres have been carefully
chosen to offer high quality service for
the collection, treatment and recy-
cling of unused vehicles with respect
to the environment.
You can find further information on
these collection and scrapping centres
either from a LANCIA or LANCIA
Commercial Vehicle Dealership or by
calling the freephone number 00800
526242 00 or by going on the
LANCIA website.
(*) Vehicle for transporting passen-
gers with a maximum of nine seats
and a total permitted weight of 3.5 t
208

MAINTENANCE
SCHEDULE
The Scheduled Maintenance services
listed in this manual must be done at
the times or mileages specified to pro-
tect your vehicle warranty and ensure
the best vehicle performance and reli-
ability. More frequent maintenance
may be needed for vehicles in severe
operating conditions, such as dusty
areas and very short trip driving. In-
spection and service should also be
done anytime a malfunction is sus-
pected.
The oil change indicator system will
remind you that it is time to take your
vehicle in for scheduled maintenance.On Electronic Vehicle Information
Center (EVIC) equipped vehicles “Oil
Change Required” will be displayed
in the EVIC and a single chime will
sound, indicating that an oil change is
necessary.
NOTE:
 The oil change indicator mes-
sage will not monitor the time
since the last oil change. Change
your vehicles oil if it has been
12 months since your last oil
change even if the oil change in-
dicator message is NOT illumi-
nated.  Under no circumstances should
oil change intervals exceed
12 000 km or 12 months, which-
ever comes first.
Your authorized dealer will reset the
oil change indicator message after
completing the scheduled oil change.
CAUTION!
Failure to perform the required
maintenance items may result in
damage to the vehicle.
Thousands Of Kilometers 24 48 72 96 120 144 168 192
Months 12 24 36 48 60 72 84 96
Flush and replace the engine coolant (or at 60 months). 
Inspect and replace PCV valve if necessary. 
Check battery charge status and possibly recharge.        
Check tire condition/wear and adjust pressure, if neces-
sary.        
212

Thousands Of Kilometers24 48 72 96 120 144 168 192
Months 12 24 36 48 60 72 84 96
Check operation of lighting system (headlamps, direction
indicators, hazard warning lights, luggage compartment,
passenger compartment, glove compartment, instrument
panel warning lights, etc.).        
Check operation of windshield washer system and adjust
jets if necessary.        
Check windshield/rear window wiper blade position/
wear.        
Check cleanliness of hood and tailgate locks and cleanli-
ness and lubrication of linkages.        
Visually inspect condition of: exterior bodywork, under-
body protection, pipes and hoses (exhaust - fuel system -
brakes), rubber elements (boots, sleeves, bushes, etc.).        
Check conditions and wear of front disc brake pads.        
Check conditions and wear of rear disc brake pads.        
Check and, if necessary, top up fluid levels (brakes, wind-
shield washer, battery, engine coolant, etc.).        
Visually inspect the condition of accessory drive belt/s. 
Check the handbrake lever stroke and adjust it, if neces-
sary. 

Check exhaust gas emissions.        
Check engine management system operation (via diag-
nostic socket).        
Change the automatic transmission fluid and filter. 
Replace spark plugs. 
213