13B-362
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC035
CONTINUED
Explanation of results interpretation:
Check 1:
– Use scenario SC031: Operational fault finding of cylinders.
–For VDiag 44, run Test 10 Poor injector operation.
–Apply ALP6 Fuel circuit external leaks.
–Run Test 3 Low pressure circuit check.
– Replace the high pressure pump.
Check 2:
– Use scenario SC031: Operational fault finding of cylinders.
–For VDiag 44, run Test 10 Poor injector operation.
–Apply ALP6 Fuel circuit external leaks.
– Run the part of Test 3 Low pressure circuit check which concerns the fuel filter.
– Replace the high pressure pump.
– Check the injector return flow and the injectors, run Test 10 Poor injector operation.
– Check the rail pressure regulator by running command AC011 “Rail pressure regulator”.
Check 3:
– Use scenario SC031: Operational fault finding of cylinders.
–For VDiag 44, run Test 10 Poor injector operation.
–Apply ALP6 Fuel circuit external leaks.
–Run Test 3 Low pressure circuit check.
– Replace the high pressure pump.
Check 4:
Replace the high pressure pump.
Check 5:
– Check the injector return flow and the injectors (run Test 10 Poor injector operation).
– Check the rail pressure regulator by running command AC011 “Rail pressure regulator”.
Consult the repair manual for the various checks (from 1 to 5), see MR 364 (Mégane II ph2), MR 370 (Scénic II
ph2), Mechanical, 13B, Diesel injection, Injector rail, Removal - Refitting.
Repair if necessary.
EDC16 C36
Program No.: 91
Vdiag No.: 4C, 48, 50,
54, 58
13B-363
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC036REINITIALISE PROGRAMMING
NOTESThis command is used to reset the computer parameters according to the type of
operation or component repaired or replaced from the following list:
– the injectors
– the EGR valve,
– the damper valve,
– after particle filter replacement (Vdiag 48, 50 only),
– after particle filter regeneration with the diagnostic tool (VDiag 48, 50 only),
– after replacing the injection computer with no save option (VDiag 48, 50 only).
Ignition on and engine stopped.
To run this command, in the CLIP tool, select scenario SC036 Reinitialise programming.
Procedure to be followed:
– on the main screen, select the component to reinitialise after a mechanical operation (removal - refitting or
replacement of component),
–select YES then OK to begin reinitialisation,
–select end on the configuration completed screen to return to the main screen,
– switch off the ignition and wait for the diagnostic tool message (maximum time 8 minutes): Communication
lost with computer: EDC16 C36, check the tool connection and the computer supply. before switching on
the ignition again.
End of procedure.
EDC16C36_V44_SC036/EDC16C36_V4C_SC036/EDC16C36_V48_SC036/EDC16C36_V50_SC036/EDC16C36_V54_SC036/
EDC16C36_V58_SC036EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-364
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC036
CONTINUED
Features of the selections: After particle filter regeneration with diagnostic tool and After replacement of the
particle filter:
After using one of these 2 commands:
– switch off the ignition and wait for the diagnostic tool message (maximum time 8 minutes): Communication
lost with computer: EDC16C36, check the tool connection and computer power supply.
–Then switch on the ignition again and clear the present or stored faults from the computer memory
(operation to be carried out within 3 minutes of switching on the ignition).
– Check the weight of soot: PR383 Weight of soot in the particle filter.
– If PR383
≥ 1 g. Apply test procedure 12 Manual clearing of the weight of soot.
IMPORTANT
When reinitialising injectors, do not forget that cylinder no. 1 is located at the flywheel end.
13B-370
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC011
CONTINUED
Step 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is operating correctly.
Consult the interpretation of parameter PR038 Rail pressure.
If these checks reveal no irregularities, replace the regulator.
in the event of rail underpressure:
Check that the rail pressure sensor is operating correctly.
Consult the interpretation of parameter PR038 Rail pressure.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors, run Test 10 Poor injector operation.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the pressure regulator by applying (see ALP7 Rough idle).
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the regulator.
– If it does not stall, stabilise the engine speed at 2000 rpm(1 minute) then accelerate at full load until it cuts out.
If the engine stalls, contact the Techline
If the engine does not startor there is no timing:
first, replace the regulator and if the fault is still present, contact the Techline.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-386
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP4 Poor performance
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT
In the case of engine overheating to above 118°C, the computer deliberately limits the fuel flow (overheating
warning light lights up from 115°C).
Please observe the cleanliness guidelines and safety advice.
Is the poor performance accompanied by smoke?
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Test the high pressure fuel circuit:
Run the scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
Check that the injectors are correctly fitted (presence and conformity of the sealing washer).
Checking procedure:
– Take a straightedge approximately 40 cm long and place it on the 4 injectors. The straightedge should rest on
the 4 injectors.
– If 1 injector protrudes, remove the injector and check that the washer is correct.
– If one injector does not touch the straightedge (clearance of more than 1 mm), remove the injector and check
that the washer is present.
– Clean the injector wells and the injector, refit the injector with the correct sealing washer.
– The tightness seal and the condition of the inlet circuit: run test 4: Turbocharged air inlet circuit check.
– The condition of the air flowmeter, run test 5 Air flowmeter.
– The turbocharger, run the following tests:
– test 2: Air path at the turbocharger,
– test 6: Turbocharger control solenoid valve check,
– test 7: Turbocharger.
NOA
YES
EDC16C36_V44_ALP04/EDC16C36_V4C_ALP04/EDC16C36_V48_ALP04/EDC16C36_V50_ALP04/EDC16C36_V54_ALP04/
EDC16C36_V58_ALP04EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-387
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP4
CONTINUED
is the engine running on all cylinders?
Check the operation of the injectors, run test 10 Poor injector operation.
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor, the exhaust gas recirculation valve, and the damper valve (see Interpretation of statuses and
Interpretation of parameters).
Check the consistency of the signal for the air flowmeter, the engine coolant temperature sensor, the fuel
temperature sensor and the engine speed.
Check the connectors, the continuity, and the absence of interference resistance of the air flowmeter (apply DF056
Air flow sensor circuit), the engine coolant temperature sensor (apply DF001 Coolant temperature circuit), the
fuel temperature sensor (apply DF098 Fuel temperature sensor circuit), and the engine speed (apply DF195
Camshaft sensor - engine speed consistency).
Check:
– That the diesel filter is not clogged.
– That there are no leaks on the high and low pressure diesel circuits: run test 3 Low pressure circuit check.
– The connection of the oil vapour rebreathing circuit.
– The rail pressure regulator (MPROP) (jammed - stuck), apply the interpretation of command AC011 Rail
pressure regulator.
Check the engine timing (and the position of the high pressure pump sprocket). See the procedure in the
Workshop Repair Manual if necessary.
Test the high pressure fuel circuit:
Run the scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
If the fault is still present, contact the techline.
A
NO
YES
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-389
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP6 External leaks from the fuel circuit
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT
Please observe the cleanliness guidelines and safety advice.
Procedure for checking for an external leak on the fuel circuit:
Clean away traces of grease with clean thinner and wipe the part or parts concerned with cleaning cloths.
Start the engine and increase the engine temperature until the diesel fuel reaches 40/50°C.
Stop the engine and check for traces of grease on the part or parts concerned.
If this is the case, replace the part or parts concerned.
Bleed the fuel circuit and continue the checks.
Does the priming bulb show traces of grease?
(Visual and tactile inspections)
Check the assembly of the components and the
condition of the seal at the union of the two
components, if the leak is at the seal.
Replace the part or the parts concerned.
Bleed the fuel circuit and continue the checks.
Check the counter pressure valve located on the
fuel return line, after the injectors. Does the diesel filter show traces of grease?
(Visual and tactile inspections)
Do the fuel return pipes show traces of grease?
(Visual and tactile inspections)
YES
NO
YES
NO
YES
A
EDC16C36_V44_ALP06/EDC16C36_V4C_ALP06/EDC16C36_V48_ALP06/EDC16C36_V50_ALP06/EDC16C36_V54_ALP06/
EDC16C36_V58_ALP06EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-393
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP8 Oil leaks from the turbocharger
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
Check the area around the turbocharger
Note:
An oil leak does not correspond always to a fault of the turbocharger, the oil leak can arise from the area around
the turbocharger.
Depending on the vehicle type, the best visual access will be either from above or from below.
1. Do not start the engine.
Check the area around the turbocharger and identify the origin of the leaks.
Clean the oil traces on the turbocharger.
2. start the engine and let it warm up for several minutes.
IMPORTANT
If the air filter was previously removed, refit it before starting the engine (risk of aspirating foreign bodies into the
air inlet circuit).
Accelerate with no load several times, progressively increasing the duration before releasing the accelerator pedal.
Visually inspect the exterior condition of the fuel supply pipes and the turbocharger oil return and the area around it.
Identify the origin of the leaks.
Is an oil leak present at the air compressor inlet or outlet?
YESNO
AB
EDC16C36_V44_ALP08/EDC16C36_V4C_ALP08/EDC16C36_V48_ALP08/EDC16C36_V50_ALP08/EDC16C36_V54_ALP08/
EDC16C36_V58_ALP08EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58