Page 409 of 431

13B-409V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3
CONTINUED
Check the condition and operation of the priming bulb.
Perform repairs if necessary and continue the test.
Check the condition of all the low pressure diesel pipes from the tank to the injection pump (in particular no pinching
of pipes).
If the fault is still present with a low fuel level, check the consistency of the actual fuel level and that indicated on
the instrument panel.
– The transfer pump is supplied via a Venturi pipe mounted underneath it.
Check that the opening of the venturi (6 to 8 mm in diameter) is not blocked by dirt contained in the fuel tank.
Check the priming of the low pressure diesel circuit.
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check:
– Compare the fuel with some clean diesel in order to detect petrol, solvent, thinners, sulphuric acid (fuel will have
a whitish appearance), water or fuel oil.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Low pressure circuit correct.
A
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 415 of 431
13B-415V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST9 High pressure fuel circuit test
Run SC035 High pressure fuel circuit fault finding.
Is the SC035 High pressure fuel circuit fault finding correct?
The high pressure pump and all the low and high
pressure pipes and the injector rail are correct.Apply ALP6 Fuel circuit external leaks.
YESNO
EDC16C36_V44_TEST9/EDC16C36_V4C_TEST9/EDC16C36_V48_TEST9/EDC16C36_V50_TEST9/EDC16C36_V54_TEST9/
EDC16C36_V58_TEST9
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
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13B-417V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST10
CONTINUED 1
CASE No. 2: If at least one of the values is less than or equal to - 5 mg/st
– Check the valve clearance.
– Check the level and condition of the engine oil.
– Remove the injector with the largest adjustment.
– If there is contamination via the diesel, check the condition of the cylinder concerned (cylinder, piston, valves).
Use an endoscope if possible.
– Replace only the removed injector, and modify the IMA code using the command SC002 Enter injector codes
(see Interpretation of commands).
–Apply Part B Confirmation of flow correction fault finding for each injector (individual correction) to
confirm the fault finding.
CASE No. 3: If at least one of these values does not stabilise (20 seconds after starting)
– Check the low pressure circuit with test 3: Low pressure circuit check.
– Check the conformity of the fuel by running test 11 Diesel fuel conformity check.
Apply Part B Confirmation of flow correction fault finding for each injector (individual correction) to confirm
the fault finding.
CASE No. 4: If the fuel flow correction values are all correct (between - 5 mg/st and + 5 mg/st)
Apply Part C Measure return fuel flow.
IMPORTANT
When removing/refitting an injector, follow the cleanliness guidelines and safety advice (see MR 364 (Mégane II)
or 370 (Scénic II), Mechanical systems 13B, Diesel injector: Removal - Refitting).
Section B: Confirmation of flow correction fault finding for each injector (individual correction):
Clear the faults and perform a test with the engine idling during at least 5 min, fuel temperature> 50°C.
Check that no fault appears on the CLIP diagnostic tool and that the correction values do not reach ±5 mg/st to
confirm the repair.
If the customer complaint is still present and the fuel flow correction values are between -5 mg/st and +5 mg/st,
apply part A Fuel regulation balance check for each injector (individual), CASE No. 4.
If one or more cylinders has a flow correction value per injector that reaches ±5 mg/st, apply Part A Fuel
regulation balance check for each injector (individual) because one or more injectors might be defective.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
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13B-423V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
2. Check the injector return flow balance:
TEST10
CONTINUED 7
Does the engine start?–Fit Mot. 1760 as shown in the tool fitting procedure.
– Start the vehicle or do a starting sequence of 15 s (with ignition
key).
– Measure the length travelled by the diesel fuel in the pipes of the
Mot. 1760.
– Replace the injector if the length travelled by the fuel is more than
10 cm compared with the average of the other three injectors.
– The injector return pipes must be fitted to the injectors.
– Start the engine.
– Display the sub-function Fuel circuit in the CLIP diagnostic tool.
– Raise the temperature of the engine.
– Read the diesel fuel temperature with the PR063 Fuel temperature until the diesel fuel temperature is greater
than 50°C
– Switch off the engine.
–Fit Mot. 1760 as shown in the installation procedure (see step 1).
– Check the value of the PR038 Rail pressure.
– Ask another Cotech to monitor the rise in fuel in the cans during engine turnover, as one of the cans will fill up
quickly if one of the injectors is leaking.
– Start the engine.
– Accelerate the engine until the pressure in the rail is 550 bar:
– if the engine speed is less than 3,000 rpm, maintain this pressure.
– if the engine speed is more than 3,000 rpm, reduce the engine speed until the rail pressure is 500 bar
and maintain this pressure.
– Maintain these conditions for 1min.
– Release the accelerator pedal and maintain the idle speed for 10 seconds.
– Switch off the engine.
– Measure the quantity of fuel contained in each measuring cylinder.
– Replace the injector if the quantity of fuel is more than 50 ml.
– Remove Mot. 1760 as shown in the tool removal procedure (see step 3).
NO
YES
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 426 of 431

13B-426V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST11 Diesel fuel conformity check
WARNING
During this operation, it is essential to:
– refrain from smoking or bringing incandescent objects close to the work area,
– protect yourself against fuel splashes due to residual pressure in the pipes,
– wear safety goggles with side guards,
– wear leaktight gloves (Nitrile type).
IMPORTANT
– To avoid any corrosion or damage, protect the areas on which fuel is likely to run.
– To prevent impurities from entering the circuit, place protective plugs on all fuel circuit components
exposed to the open air.
Preparations:
Weigh an empty 1300 ml plastic cup (part no. 77 11 171 413) with its cover (part no. 77 11 171 416) using
electronic scales such as those used in body paint workshops (example: PANDA part no. 77 11 224 995). Record
the weight of the empty plastic cup.
This type of plastic cup is used to prepare paint.
Take a 1 l fuel sample from the diesel fuel filter outlet (see MR 364 (Mégane II ph2), Mechanical, 19C, Tank,
Fuel tank: Draining, or MR 370 (Scénic II ph2), Mechanical, 19C, Tank, Draining the fuel tank), using a
pneumatic transfer pump (part no. 634-200) and place it in the 1300 ml plastic cup.
Cover the plastic cup with its cover and let the fuel settle for approximately 2 minutes.
Is the fuel cloudy or does it
separate into two parts?Presence of water in diesel fuel, the fuel is not compliant.
Drain the fuel circuit, including the tank (see MR 364
(Mégane II ph2), Mechanical, 19C, Tank, Fuel tank:
Draining, or MR 370 (Scénic II ph2), Mechanical, 19C,
Tank, Draining the fuel tank).
YES
NO
EDC16C36_V44_TEST11/EDC16C36_V4C_TEST11/EDC16C36_V48_TEST11/EDC16C36_V50_TEST11/EDC16C36_V54_TEST11/
EDC16C36_V58_TEST11EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
Page 431 of 431

13B-431V9 MR-372-J84-13B450$210.mif
DIESEL INJECTION
Fault finding – Glossary13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
(R = Resistance)Air temperature sensorR = 3714 Ω ± 161 at + 10°C/
2448 Ω ± 96 at +20°C/
1671 Ω ± 59 at +30°C
Coolant temperature sensorConnection code3JK: Earth,
Connection code 3C: Signal (ELTH type)
R = 2252 Ω ± 112 at 25°C
811 Ω ± 39 at 50°C
283 Ω ± 8 at 80°C
Diesel fuel temperature sensorConnection code 3FAB: Signal,
Connection code 3LD: Earth (ELTH type)
R = 3820 Ω ± 282 Ω at +10°C/
2050 Ω ± 100 Ω at + 25°C/
810 Ω ± 47 Ω at +50°C
Accelerator pedal sensorR gang 1 = 1700 ± 900Ω
R gang 2 = 2850 ± 2050Ω
Heater plugR = 0.6 Ω at + 20°C / 2 Ω max
Max current drawn:
28 A at 0 s
12 A at 10 s
7 A after 30 s
Turbine upstream temperature
sensorConnection code 3ABT: Earth,
Connection code 3ABS: Signal (NTK type)
Particle filter differential pressure
sensorConnection code 3AAQ: 5 V,
Connection code 3TM: Earth,
Connection code 3TL: Signal
(BOSCH)
Temperature sensor upstream of
the particle filterConnection code 3TD: Signal,
Connection code 3XT: Earth (DENZO)
Temperature sensor downstream
of the particle filterConnection code 3TG: Signal,
Connection code 3XU: Earth (DENZO)
Water in diesel fuel sensorAccording to application (ZERTAN)