13B-2V9 MR-372-J84-13B450$010.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
1. SCOPE OF THIS DOCUMENT
This document presents the fault finding procedure applicable to all computers with the following specifications:
2. PREREQUISITES FOR FAULT FINDING
Documentation type
Fault finding procedures (this document):
– Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
– Visu-Schéma (CD-ROM), paper.
Type of diagnostic tools
–CLIP
Special tooling required
3. REMINDERS
Procedure
To save energy, the vehicle's UCH interrupts the + after ignition feed after 3 minutes.
To run fault finding on a computer, it is possible to force the + after ignition feed for 1 hour by applying the following
procedure:
– press the unlocking button on the card,
– insert the card in the reader,
– press the start button (interrupting the timed + after ignition feed mode),
– press the start button for more than 5 seconds, without conditions for starting being met, until the immobiliser
warning light flashes rapidly (4 Hz).
This forced + after ignition feed mode is active for 1 hour.
Pressing the start button or removing the card from the card reader interrupts the forced + after ignition feed, but
does not interrupt the time period for the forced + after ignition feed. Until one hour has elapsed, activating the +
after ignition feed will restart forced + after ignition feed for the remaining time. Vehicle(s): MEGANE II phase 2, SCENIC II
phase 2Name of computer: BOSCH EDC16 C36
Engine: F9Q 816, 818Program No.: 91
Function concerned: DIESEL INJECTIONVdiag No.: 44, 4C, 48, 50, 54, 58
Special tooling required
Multimeter
Elé. 1681 Universal bornier
EDC16C36_V44_PRELI/EDC16C36_V4C_PRELI/EDC16C36_V48_PRELI/EDC16C36_V50_PRELI/EDC16C36_V54_PRELI/
EDC16C36_V58_PRELI
DIESEL INJECTION
Fault finding – Introduction
13B-16V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
The high pressure pump is supplied at low pressure by an integrated low pressure pump (transfer pump).
It supplies the rail, the pressure of which is controlled by the fuel flow actuator (MPROP) for charging, and for
discharging by the injector valves. This compensates for pressure drops. The flow actuator allows the high pressure
pump to supply the exact quantity of diesel fuel required to maintain the pressure in the rail. This component
minimises the heat generated and improves engine output. In order to discharge the rail using the injector valves,
the valves are controlled by brief electrical pulses which are:
– short enough not to open the injector (passing through the feedback circuit from the injectors),
– long enough to open the valves and discharge the rail.
Some vehicles have a presence sensor mounted in the filter for detecting water in the diesel. If there is water in the
diesel fuel, the orange “Injection and pre-post heating” warning light will come on.
The system can inject diesel fuel into the engine at a pressure of up to 1600 bar. Before each operation, check that
the injector rail is depressurised and that the fuel temperature is not too high.
You must respect the cleanliness guidelines and safety advice specified in this document for any work on the high
pressure injection system.
Removal of the internal parts of the pump and injectors is prohibited. Only the fuel flow regulator/actuator, diesel fuel
temperature sensor and the venturi can be replaced.
For safety reasons, it is strictly prohibited to undo a high pressure pipe union when the engine is running.
It is not possible to remove the pressure sensor from the fuel rail because this may cause circuit contamination
faults. If the pressure sensor is defective, replace the pressure sensor, rail and high pressure pipes associated with
the rail.
Supplying + 12 V directly to any component in the system is prohibited.
Ultrasonic decoking and cleaning are prohibited.
Never start the engine unless the battery is connected correctly.
Disconnect the injection computer when carrying out any welding work on the vehicle. WARNING
The engine must not operate with:
– Diesel fuel containing more than 10% diester,
– petrol, even in tiny quantities.
13B-18V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
b. The connections between the vehicle's various computers are multiplexed.
The electronic system fitted in this vehicle is multiplexed.
It enables dialogue between the various vehicle computers. As a result:
– the fault warning lights on the instrument panel are lit by the multiplex network,
– vehicle faults are displayed by the multiplex network,
– the vehicle speed sensor on the gearbox is not needed.
The vehicle speed signal on the instrument panel is sent by the ABS computer via the multiplex network. The vehicle
speed signal is mainly used by the injection computer, the airbag computer and the automatic transmission
computer (if the vehicle is fitted with this).
c. Functions hosted:
Air conditioning management assistance:
For vehicles with air conditioning, the EDC16C36 system provides the option of deactivating the air conditioning via
the UCH, under certain conditions of use:
– when requested by the driver,
– when starting the engine,
– if the engine overheats (in order to reduce the power the engine has to supply),
– when the engine speed is kept at a very high level (to protect the compressor),
– during transition phases (e.g. under heavy acceleration when overtaking, anti-stalling and moving off strategies).
These conditions are only taken into account when they do not occur repeatedly, in order to prevent system
instabilities (erratic deactivations), when certain faults appear.
Management of the damper valve:
The damper valve currently has three functions:
– the valve closes in order to block the passage of air towards the cylinders to shut off the engine. The aim of this is
to stop the engine as quickly as possible and to reduce instabilities as the engine is switched off.
– “valving” function depending on the engine operation: the damper valve closes by a few % to create a “'venturi”'
effect at the EGR valve passage section.
The aim of this is to accelerate the air flow of EGR gases and to reduce the emission of pollutants.
Thermoplunger management (only on certain F9Q816 engines in VDiag 48):
This vehicle is fitted with thermoplungers. They are managed and activated by the injection system.
There are two types of program:
– controlled by the injection system during particle filter regeneration,
– passenger compartment function; the air conditioning requests the injection to activate one or more thermoplungers
to raise the air temperature in the passenger compartment. The injection computer authorises the actuation or non-
actuation of the thermoplungers according to the operating phases and the power requirements of the engine.
The maximum number of thermoplungers that can be actuated is four. Their actuation depends mainly on the
coolant temperature (< 15°C) and the air temperature (< 5°C).
13B-22V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
If all the criteria are met, the computer enters regeneration mode. The injection programming is adjusted in order to
raise the target exhaust gas temperature between 550 and 650°C.
This temperature allows the particles accumulated in the filter to be partially or completely burnt (regenerated).
Regeneration efficiency depends on the particle filter inlet temperature and the time spent in regeneration mode.
Regeneration can be carried out automatically when driving if the weight of soot is less than 70 g and if the number
of regeneration attempts when driving is less than 11 (only for Vdiag 48).
If the weight of soot is greater than 70 g, the user will have to request an After-sales regeneration.
This regeneration is carried out in the workshop. Always follow the instructions written in the interpretation of
commands (SC017 Particle filter regeneration) to perform regeneration in complete safety.
After an After-sales regeneration, always reconfigure certain parameters in the computer using command SC036
Reinitialise programming (see "interpretation of commands").
Warning light management:
Instrument panel display
The computer displays certain information on the instrument panel relating to engine operation. This involves six
functions:
– the pre-postheating warning light,
– the coolant temperature warning message,
– the level 1 fault warning light (non-critical fault),
– the level 2 fault warning light (emergency stop),
– the OBD warning light (European On Board Diagnostic),
– the particle filter specific warning light (F9Q816 engine only).
These six functions are represented by 6 warning lights and/or messages displayed by the on-board computer.
In addition, certain warning lights are, when lit, accompanied by a spoken message on vehicles fitted with a voice
synthesiser (refer to the driver's handbook).
A 3 second visual inspection (automatic test procedure managed by the instrument panel) is carried out by the
injection computer when the ignition is switched on.IMPORTANT
The particle filter must be replaced after a period of time which largely depends on the grade of engine oil used -
this information is in the driver's handbook.
After replacing it, always reconfigure certain parameters in the computer using command SC036 Reinitialise
programming (see "interpretation of commands").
13B-23V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Orange pre-postheating warning light
This warning light is used as an in-operation indicator lamp:
– Continuously lit under + after ignition feed: indicates preheating of the heater plugs.
It goes out when preheating is complete and the engine is able to start.
Orange "SERVICE" non-critical fault warning light (level 1)
This warning light is used to indicate a fault in the system:
– Continuously lit with the CHECK INJECTION message:
Indicates a level 1 fault (involving operation of the injection system in defect mode).
The driver should have the repairs carried out as soon as possible.
Temperature/red emergency STOP (level 2) warning light
This indicator light is used both as an in-operation indicator light and as a system fault warning light.
– Intermittently lit with the ENGINE OVERHEATING message:
Indicates that the coolant temperature is too high (the driver is free to stop the vehicle or not).
– Continuously lit with the INJECTION FAULT: STOP THE ENGINE message and an audible beep indicates a level
2 fault.
In that case, the vehicle must be stopped immediately (when traffic conditions allow).
The driver should carry out repairs as soon as possible.
European On Board Diagnostic excess pollution ORANGE warning light
Engine symbol with the CHECK EMISSION CONTROL message.
This warning light comes on if the system has one or more OBD faults.
This warning light is used to alert the driver to injection faults that could lead to excessive pollution, or if the EOBD
system (European On Board Diagnostic) has been deactivated.
The injection computer requests illumination of the OBD warning light for a present fault only after three successive
driving cycles.
The driver should have the repairs carried out as soon as possible.
13B-24V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
ORANGE particle filter specific warning light (F9Q816 engine only):
F9Q816 Vdiag 48 engines:
This warning light is used to warn the driver that the particle filter is loaded with particles (weight of soot greater than
36 g or more than 6 regeneration failures while driving due to driving conditions not being favourable for
regeneration). As soon as possible the driver must then drive at an average speed of 48 mph (80 km/h) subject to
the road conditions and authorised speed limits.
F9Q816 Vdiag 50 engines:
This warning light is used to warn the driver that the particle filter is loaded with particles.
European On Board Diagnostic management:
The OBD (On Board Diagnostic) system permits detection of any faults relating to the vehicle emission control
system (OBD EURO IV emission control standards being exceeded).
This system should be active for the entire life of the vehicle.
1. Conditions of an OBD fault appearing
An OBD fault will be detected after 3 trip cycles.
It allows the driver to know whether the vehicle has a fault directly linked to the emission control system.
2. System faults displayed by the OBD
List of the faults recorded by the OBD system:
– DF002 Air temperature sensor circuit.
– DF004 Turbocharging pressure sensor circuit.
– DF011 Sensor supply voltage no. 1.
– DF012 Sensor supply voltage no. 2.
– DF013 Sensor supply voltage no. 3.
– DF026 Cylinder 1 injector control circuit.
– DF027 Cylinder 2 injector control circuit.
– DF028 Cylinder 3 injector control circuit.
– DF029 Cylinder 4 injector control circuit.
– DF054 Turbocharging solenoid valve control circuit.
– DF055 Turbocharging pressure regulation circuit.
13B-25V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
– DF056 Air flowmeter circuit.
– DF107 Computer memory.
– DF200 Atmospheric pressure sensor.
– DF209 EGR valve position sensor circuit.
– DF272 EGR valve control circuit.
– DF310 Particle filter upstream temp.* sensor
– DF315 Particle filter diff.* pressure sensor
– DF316 Particle filter diff* pressure
– DF647 EGR valve position regulation.
Some repair operations require programming to ensure that certain engine components function correctly.
Follow the programming procedures (see Replacement of components), if replacing the exhaust gas
recirculation valve or an injector.
*temp: temperature
* diff: differential
3. Conditions for deleting an OBD fault
An OBD fault is deleted in several phases.
The fault present on the diagnostic tool will only become stored (after a repair operation) after the vehicle has
been driven 3 times.
The OBD warning light will only go out after these 3 trips.
The instrument panel warning light coming on does not automatically mean that the system has a fault.
In order for the OBD fault and display parameters to be cleared from the computer, the system requires
40 engine heating cycles.
An engine heating cycle is a driving cycle during which:
– the engine coolant temperature reaches at least 71.1°C,
– the engine coolant temperature varies by 22.2°C in relation to the engine starting temperature.
If one of these conditions is not fulfilled, the OBD fault will still be present or stored on the injection
computer.
13B-34V9 MR-372-J84-13B450$090.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Management of instrument panel warning lights according to the faults notified.
FaultDTC code in
hexadecimalLevel 1 fault
warning light
(orange
SERVICE
warning light)Level 2 fault
warning light
(red STOP
warning light)No fault
warning
light litOBD
warning
light lit
DF001 Coolant temperature
sensor circuit115 CC.0/CO.1 - - -
DF002 Air temperature sensor
circuit110 - - CC.0/CO.1CC.0/
CO.1
DF004 Turbocharging
pressure sensor circuit235CO.0/CC.1/
1.DEF--CO.0/
CC.1/
1.DEF
DF007 Rail pressure sensor
circuit190CC.0/CO.1/
1.DEF/2.DEF---
DF011 Sensor supply
voltage no. 1641 1.DEF/2.DEF - -1.DEF/
2.DEF
DF012 Sensor supply
voltage no. 2651 1.DEF/2.DEF - -1.DEF/
2.DEF
DF013 Sensor supply
voltage no. 3697 - 1.DEF/2.DEF -1.DEF/
2.DEF
DF017 Pre-heating unit
control circuit670CC.0/CO/CC.1/
1.DEF---
DF025 Preheating unit fault
finding connection380 - - - 1.DEF
DF026 Cylinder 1 injector
control circuit201 CO CC/1.DEF -CO/CC/
1.DEF
DF027 Cylinder 2 injector
control circuit202 CO CC/1.DEF -CO/CC/
1.DEF
DF028 Cylinder 3 injector
control circuit203 CO CC/1.DEF -CO/CC/
1.DEF
DF029 Cylinder 4 injector
control circuit204 CO CC/1.DEF -CO/CC/
1.DEF
DIESEL INJECTION
Fault finding – Fault summary table