13B-361
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC035HIGH PRESSURE FUEL CIRCUIT FAULT FINDING
NOTESThis command is used to interpret the state of the high pressure fuel circuit (high
pressure pump, rail, injectors and high pressure supply pipes).
To run this command, select scenario SC035 on the diagnostic tool.
Procedure to be followed:
– select scenario SC035 High pressure fuel circuit fault finding,
– follow the instructions then “confirm”,
– with the command in progress: do not operate on the vehicle,
– switch off the engine at the end of the test,
– the tool displays the results,
– end of test.
Interpretation of correct results:
– If the results displayed are OK, the entire high pressure fuel circuit is in order. There is no need for any operation.
Stage X
(X is the variable from 1 to 4)Rising time
Rail pressureDrop off time
Rail pressureInterpretation of results
Stage X OK OK No operation
Stage 5 OK No operation
Interpretation of incorrect results:
– Is one of the value definitions for the various displayed stages is “TOO SLOW” or “TOO FAST”, see the
following table:
Stage X
(X is the variable from 1 to 4)Rising time
Rail pressureDrop off time
Rail pressureInterpretation of results
Stage X TOO SLOW TOO SLOW Check 1
Stage X TOO SLOW TOO FAST Check 2
Stage X TOO SLOW OK Check 3
Stage X OK TOO SLOW Check 4
Stage X OK TOO FAST Check 5
Stage 5 TOO FAST Check 5
EDC16C36_V4C_SC035/EDC16C36_V48_SC035/EDC16C36_V50_SC035/EDC16C36_V54_SC035/EDC16C36_V58_SC035 EDC16 C36
Program No.: 91
Vdiag No.: 4C, 48, 50,
54, 58
13B-362
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC035
CONTINUED
Explanation of results interpretation:
Check 1:
– Use scenario SC031: Operational fault finding of cylinders.
–For VDiag 44, run Test 10 Poor injector operation.
–Apply ALP6 Fuel circuit external leaks.
–Run Test 3 Low pressure circuit check.
– Replace the high pressure pump.
Check 2:
– Use scenario SC031: Operational fault finding of cylinders.
–For VDiag 44, run Test 10 Poor injector operation.
–Apply ALP6 Fuel circuit external leaks.
– Run the part of Test 3 Low pressure circuit check which concerns the fuel filter.
– Replace the high pressure pump.
– Check the injector return flow and the injectors, run Test 10 Poor injector operation.
– Check the rail pressure regulator by running command AC011 “Rail pressure regulator”.
Check 3:
– Use scenario SC031: Operational fault finding of cylinders.
–For VDiag 44, run Test 10 Poor injector operation.
–Apply ALP6 Fuel circuit external leaks.
–Run Test 3 Low pressure circuit check.
– Replace the high pressure pump.
Check 4:
Replace the high pressure pump.
Check 5:
– Check the injector return flow and the injectors (run Test 10 Poor injector operation).
– Check the rail pressure regulator by running command AC011 “Rail pressure regulator”.
Consult the repair manual for the various checks (from 1 to 5), see MR 364 (Mégane II ph2), MR 370 (Scénic II
ph2), Mechanical, 13B, Diesel injection, Injector rail, Removal - Refitting.
Repair if necessary.
EDC16 C36
Program No.: 91
Vdiag No.: 4C, 48, 50,
54, 58
13B-370
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC011
CONTINUED
Step 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is operating correctly.
Consult the interpretation of parameter PR038 Rail pressure.
If these checks reveal no irregularities, replace the regulator.
in the event of rail underpressure:
Check that the rail pressure sensor is operating correctly.
Consult the interpretation of parameter PR038 Rail pressure.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors, run Test 10 Poor injector operation.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the pressure regulator by applying (see ALP7 Rough idle).
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the regulator.
– If it does not stall, stabilise the engine speed at 2000 rpm(1 minute) then accelerate at full load until it cuts out.
If the engine stalls, contact the Techline
If the engine does not startor there is no timing:
first, replace the regulator and if the fault is still present, contact the Techline.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-383
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP2 Starting difficult (or impossible)
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
Is it difficult or impossible to start the engine?
PART A:
Check the engine earths.
If the engine speed is less than 200 rpm, refer to Technical Note 6014A, Checking the charging circuit, Starter
fault finding, Starter.
If an engine speed of 200 rpm is achieved with starter motor in operation, PR055 Engine speed.
If the engine speed shown on CLIP is zero and the engine is running, check the resistance of the engine speed
sensor between the following connections:
– Connection code 3BG,
– Connection code 3BL,
of component 149.
Replace the sensor if the resistance is not between 200 Ω and 270 Ω at 20°C.
Check the continuity and insulation of the following connections:
– Connection code 3BG,
– Connection code 3BL,
between components 120 and 149.
If any of the connections are faulty and there is a repair method (see Technical Note 6015A, Electrical wiring
repair, Wiring: precautions for repairs), repair the wiring; otherwise replace the wiring.
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting and condition (overheating) of the sensor.
Replace if necessary.
Check the synchronisation of the camshaft sensors and the engine speed sensors with the display of ET238
Synchronisation. If synchronisation is not active, refer to the checks described in DF195 Camshaft/engine
speed consistency.
Check the fuel circuit for leaks using test 3 Low pressure circuit check.
If test 3: Low pressure circuit check is correct.
PART
B
Impossible
Difficult
EDC16C36_V44_ALP02/EDC16C36_V4C_ALP02/EDC16C36_V48_ALP02/EDC16C36_V50_ALP02/EDC16C36_V54_ALP02/
EDC16C36_V58_ALP02EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-384
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP2
CONTINUED 1
Test the high pressure fuel circuit:
Run the scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
Check that the heater plugs are actuated using the AC037 Preheating relay command.
Check the tightness and the condition of the inlet circuit: run test 4: Turbocharged air inlet circuit check and
follow the procedure.
Check that the exhaust is not blocked, run test 1 Exhaust system check and follow the procedure.
Check the consistency of the signal from the engine coolant temperature sensor.
Check the operation of the rail pressure regulator (DRV) using command AC011 Rail pressure regulator.
Check the timing setting.
End of part A
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-385
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP2
CONTINUED 2
Is there diesel fuel in the fuel tank?Fill the tank with diesel fuel.
Bleed the low and high pressure diesel circuit.
Does the starter motor work properly?
Ensure that the engine speed reaches PR055
Engine speed > ~ 200 rpm with the starter in
operation, Consult Technical Note 6014A, Checking the
charging circuit, 16A, Starter fault finding,
Starter.
Using the diagnostic tool, check the conformity of the immobiliser: ET003 Immobiliser must be INACTIVE.
ET003 not
in order, or
immobiliser warning light
permanently onET003 correct
(immobiliser code
warning light off)
Consult the fault finding procedure for the
immobiliser.Continue the fault finding procedure with Part A
of this fault finding chart.
PART
B
NO
YES
NO
YES
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-386
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP4 Poor performance
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT
In the case of engine overheating to above 118°C, the computer deliberately limits the fuel flow (overheating
warning light lights up from 115°C).
Please observe the cleanliness guidelines and safety advice.
Is the poor performance accompanied by smoke?
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Test the high pressure fuel circuit:
Run the scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
Check that the injectors are correctly fitted (presence and conformity of the sealing washer).
Checking procedure:
– Take a straightedge approximately 40 cm long and place it on the 4 injectors. The straightedge should rest on
the 4 injectors.
– If 1 injector protrudes, remove the injector and check that the washer is correct.
– If one injector does not touch the straightedge (clearance of more than 1 mm), remove the injector and check
that the washer is present.
– Clean the injector wells and the injector, refit the injector with the correct sealing washer.
– The tightness seal and the condition of the inlet circuit: run test 4: Turbocharged air inlet circuit check.
– The condition of the air flowmeter, run test 5 Air flowmeter.
– The turbocharger, run the following tests:
– test 2: Air path at the turbocharger,
– test 6: Turbocharger control solenoid valve check,
– test 7: Turbocharger.
NOA
YES
EDC16C36_V44_ALP04/EDC16C36_V4C_ALP04/EDC16C36_V48_ALP04/EDC16C36_V50_ALP04/EDC16C36_V54_ALP04/
EDC16C36_V58_ALP04EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-387
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP4
CONTINUED
is the engine running on all cylinders?
Check the operation of the injectors, run test 10 Poor injector operation.
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor, the exhaust gas recirculation valve, and the damper valve (see Interpretation of statuses and
Interpretation of parameters).
Check the consistency of the signal for the air flowmeter, the engine coolant temperature sensor, the fuel
temperature sensor and the engine speed.
Check the connectors, the continuity, and the absence of interference resistance of the air flowmeter (apply DF056
Air flow sensor circuit), the engine coolant temperature sensor (apply DF001 Coolant temperature circuit), the
fuel temperature sensor (apply DF098 Fuel temperature sensor circuit), and the engine speed (apply DF195
Camshaft sensor - engine speed consistency).
Check:
– That the diesel filter is not clogged.
– That there are no leaks on the high and low pressure diesel circuits: run test 3 Low pressure circuit check.
– The connection of the oil vapour rebreathing circuit.
– The rail pressure regulator (MPROP) (jammed - stuck), apply the interpretation of command AC011 Rail
pressure regulator.
Check the engine timing (and the position of the high pressure pump sprocket). See the procedure in the
Workshop Repair Manual if necessary.
Test the high pressure fuel circuit:
Run the scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
If the fault is still present, contact the techline.
A
NO
YES
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58